This study investigates the performance enhancement of super-sulfated cement(SSC)derived from arsenic-containing bio-oxidation waste(BW)through the incorporation of carbonated recycled concrete fines(CRCF).The finding...This study investigates the performance enhancement of super-sulfated cement(SSC)derived from arsenic-containing bio-oxidation waste(BW)through the incorporation of carbonated recycled concrete fines(CRCF).The findings revealed that the addition of 5wt%CRCF yields optimal performance,with compressive strengths reaching approximately 1.83,12.59,and 42.81 MPa at 1,3,and 28 d,respectively.These values represented significant increases of 408.3%,10.0%,and 14.3%compared to the reference sample.The improvement was attributed to the synergistic effects of ultrafine CRCF particles acting as fillers and nucleation sites,as well as the high reactivity of silica gels,which promoted the formation of additional hydration gels.Microstructural analysis confirmed that CRCF addition refined pore structure,and enhanced the stiffness of C-S-H gels.Furthermore,CRCF served as a net CO_(2) sink,sequestering 0.268 kg CO_(2) per kilogram of CRCF and thereby reducing the carbon footprint of SSC.In addition,the feasibility of applying CRCF-modified SSC in cemented paste backfill(CPB)is highlighted,given the high cement-related carbon footprint of conventional CPB.When 5wt%CRCFmodified SSC was employed in CPB,its 3-d compressive strength attained over 70%of that of ordinary Portland cement(OPC),while the 28-d strength was comparable to that of OPC.The proposed binder thus provides a sustainable pathway for BW valorization,combining waste utilization,carbon sequestration,and improved engineering performance.展开更多
The continuous growth behavior of austenite grain in 20Cr peritectic steel was analyzed by experiment and theoretical modeling.The peculiar casting experiment with different cooling rates was achieved by multigradient...The continuous growth behavior of austenite grain in 20Cr peritectic steel was analyzed by experiment and theoretical modeling.The peculiar casting experiment with different cooling rates was achieved by multigradient operation scheme,and different morphologies in austenite grain were observed at the target location.The increase in austenite grain size with increasing cooling rate was firstly revealed in steels.The anomalous grain growth theoretically results from the mechanism of peritectic transformation transiting from the diffusional to massive type,and the additional energy storage stimulates the grain boundary migration.A new kinetic model to predict the growth behavior of austenite grain during continuous cooling process was developed,and the energy storage induced by massive type peritectic transformation was novelly taken into account.The parameters in the model were fitted by multiphase field modeling and experimental results.The kinetic model was finally verified by austenite grain size in laboratory test as well as the trial data at different locations in continuously cast bloom.The coarsening behavior of austenite grain during continuous casting was predicted based on the simulated temperature history.It is found that the grain coarsening occurs generally in the mold zone at high temperature for 20Cr steel and then almost levels off in the following process.The austenite finish transformation temperature Tγand primary cooling intensity show great influence on the grain coarsening.As Tγdecreases by 1℃,the austenite grain size decreases by 4μm linearly.However,the variation of Tγagainst heat flux is in a nonlinear relationship,suggesting that low cooling rate is much more harmful for austenite grain coarsening in continuous casting.展开更多
This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrheni...This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrhenius model and machine learning model were developed to forecast flow stresses at various conditions.The predictive capability of both models was assessed using the coefficients of determination(R^(2)),average absolute relative error(AARE),and root mean square error(RMSE).The findings show that the osprey optimization algorithm convolutional neural network(OOA-CNN)model outperforms the Arrhenius model,achieving a high R^(2) value of 0.99959 and lower AARE and RMSE values.The flow stress that the OOA-CNN model predicted was used to generate power dissipation maps and instability maps under different strains.Finally,combining the processing map and microstructure characterization,the ideal processing domain was identified as 1100℃ at strain rates of 0.01-0.1 s^(-1).This study provided key insights into optimizing the hot working process of CoNiV MEA.展开更多
The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-s...The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-solid technology coupled with different types of electromagnetic stirring was applied to regulate the undesirable solidified dendritic microstructure and facilitate the composites’mechanical properties.The spheroidization and refinement of Mg_(2)Si andα-Al matrix in SM(semi-solid)+RES(rotate electromagnetic stirring)sample and SM+SHES(single winding helical electromagnetic stirring)sample are realized under the effect of fused dendrite arm,the decreased critical nucleate radius,and the increased nucleation rate and extra supercooling degree induced by electromagnetic stirring.The Mg_(2)Si phase in the SM+RES sample and SM+SHES sample is refined by 73.4%and 75.7%,respectively compared to the AC(as-cast)sample.Besides,the single winding electromagnetic stirring can lead to more homogeneously distributed physical fields,lower temperature gradient,and more significant mass transfer,mainly responsible for the more homogeneous distributed reinforced finer Mg_(2)Si particles in the SM+SHES sample.Moreover,both the tensile properties and hardness of modified semi-solid composites are improved through electromagnetic stirring.Compared with RES,the improvement effect of SHES is more excellent.The SM+SHES sample possesses the highest Brinell hardness(124.7 HB),and its quality index of tensile properties is 5.73%and 82.2%higher than that of the SM+RES and AC samples,respectively.展开更多
The effect of martensite–austenite(M–A)constituents formed in thermo-mechanical controlled process on impact toughness of 20CrNi2MoV steel was investigated.The variation in fraction,size and morphology of M–A const...The effect of martensite–austenite(M–A)constituents formed in thermo-mechanical controlled process on impact toughness of 20CrNi2MoV steel was investigated.The variation in fraction,size and morphology of M–A constituent and its effect on toughness under different cooling rates were carried out.The result shows that there was no significant change in the fraction of M–A constituent under different cooling rates,but the distribution and size of M–A constituent were greatly influenced by cooling rate,which consequently influenced toughness.The amount of large blocky M–A constituents decreased from 4.7%to 1.7%,while that of elongated M–A constituents increased from 3.8%to 8.6%with the cooling rate increasing from 7 to 26°C/s,and the corresponding impact energy decreased from 132 to 84 J.The deterioration of impact toughness could be related to the increase in the elongated M–A constituents.The elongated M–A constituents existing along the prior austenite grain boundaries in samples of 26°C/s could easily lead to the formation of cleavage crack,which then results in the lower crack initiation energy than that of low cooling rate samples.展开更多
Microstructure and mechanical properties in core of a carburizing 20CrNi2MoV bearing steel subjected to cryogenic treatment were investigated.Conventional treatment sample was quenched and tempered at 180℃ for 2 h.Cr...Microstructure and mechanical properties in core of a carburizing 20CrNi2MoV bearing steel subjected to cryogenic treatment were investigated.Conventional treatment sample was quenched and tempered at 180℃ for 2 h.Cryogenic treatment samples were quenched,cryogenically treated at−80 and−196℃ for 4 h,slowly returned to room temperature and thereafter tempered at 180℃ for 2 h,and finally tempered at 180℃ for 2 h.The scanning electron microscope,electron backscattering diffraction,X-ray diffraction and transmission electron microscope were adopted for microstructure characterization.The results show that cryogenic treatment increases the fraction of high-angle grain boundaries and the precipitation of finely dispersed carbides in the matrix,decreases the volume fraction of inter-lath retained austenite,and hence improves the strength and hardness.Compared with the conventional treatment,the hardness,yield strength and ultimate tensile strength of the steel after cryogenic treatment are increased by 11.7%,12.6%and 18.3%,respectively,while the impact energy is decreased by 9.8%.展开更多
Martensitic transformation is significant to strengthen steels,but its thermodynamic prediction is restricted to simple systems due to lacking multicomponent interaction parameters.The driving forces of martensitic tr...Martensitic transformation is significant to strengthen steels,but its thermodynamic prediction is restricted to simple systems due to lacking multicomponent interaction parameters.The driving forces of martensitic transformation can be divided into chemical and non-chemical driving forces.The magnetic parameters are carefully optimized because it affects the magnetic Gibbs free energy of austenite and ferrite,and have big impact on the chemical driving force.The dilatational strain energy provides major contribution to non-chemical driving force,thus the integrated-models for dilatational coefficient are constructed in a wide composition and temperature range based on the experimental dilatational data.It expands the scope of application of thermodynamic model and improved prediction accuracy of martensitic transformation temperature(M_(s)).The prediction error reaches 5.6%for Fe-C-X(X=Ni,Mn,Si,Cr)and6.5%for Fe-C-Mn-Si-X(X=Cr,Ni)steels.展开更多
Electromagnetic stirring is one of the widely applied techniques to modify the quality of casting billets.Different from conventional rotate stirring,the helical stirring is more professional in assisting multi-dimens...Electromagnetic stirring is one of the widely applied techniques to modify the quality of casting billets.Different from conventional rotate stirring,the helical stirring is more professional in assisting multi-dimensional flow of molten metal and eliminating solidification defects.In this study,the single-winding helical stirring(SWHS)was introduced,offering advantages such as smaller volume and lower electromagnetic shielding compared to traditional helical stirring methods.Following a comprehensive numerical simulation,the stirring parameters of SWHS were adjusted to yoke inclination angle of 43°and frequency of 12 Hz.The higher electromagnetic force and flow velocity in drawing direction,as well as the lower temperature gradient induced by the SWHS,are positive factors for homogeneous solidification of billet.The experimental results on Al-8%Si alloy and 0.4%C-1.1%Mn steel demonstrate that compared to rotate stirring,the SWHS process can induce better billet quality and is more effective in accelerating the equiaxed expansion and reducing element segregation.The SWHS process can enhance the equiaxed ratio of the billet by 58.3%and reduce segregation degree of carbon element by 10.97%.Consequently,SWHS holds great promise as a potential approach for improving the quality of continuous casting billets.展开更多
Due to the insufficient slip systems in hexagonal close-packed structure,twinning is frequently activated to support stable plastic deformation of Mg alloy.In this work,we found four typical twin-like interfaces with ...Due to the insufficient slip systems in hexagonal close-packed structure,twinning is frequently activated to support stable plastic deformation of Mg alloy.In this work,we found four typical twin-like interfaces with misorientations of 102°,109°,142°and 149°,respectively,which had not only a shared[1120]zone axis of neighboring grains,but also overlapped diffraction spots similar to twins.However,highresolution transmission electron microscope(HRTEM)analysis revealed that the interfaces in real space deviated from the supposed twinning planes in reciprocal space,i.e.their overlapped diffraction spots.We clarified that the incoherent interfaces were co-axial grain boundaries(CGBs).Additionally,a special angle ofθ,close to 90°,between the interface and one side of basal plane,was frequently formed in CGBs.We proposed that interaction of multiple twinning contributes to the formation of CGBs,and theθis formed due to alternative tensile and compression twinning under a uniaxial loading.展开更多
High Nbβ/γ-TiAl(HNBG)intermetallics and Ni-based superalloy(IN718)were diffusion-bonded using pure Ti foil interlayer under pulse current.The microstructure,element segregation,and mechanical properties of HNBG/Ti/I...High Nbβ/γ-TiAl(HNBG)intermetallics and Ni-based superalloy(IN718)were diffusion-bonded using pure Ti foil interlayer under pulse current.The microstructure,element segregation,and mechanical properties of HNBG/Ti/IN718 joint were investigated.The effect of Ti interlayer on microstructure and mechanical properties of the joint was discussed.The typical microstructure of HNBG/Ti/IN718 joint was HNBG//β/B2,τ_(3)-NiAl_(3)Ti_(2)//α_(2)-Ti_(3)Al//α-Ti+δ-NiTi_(2),β-Ti//δ-NiTi_(2)//β2-(Ni,Fe)Ti//Cr/Fe-richη-Ni_(3)Ti,η-Ni_(3)Ti,α-Cr,δ-Ni_(3)Nb//η-Ni_(3)Ti,γ-Ni,δ-Ni_(3)Nb//IN718.The gaps and Kirkendall voids exhibited a gradual disappearance with increasing bonding temperature.The mechanism of Cr,Fe and Nb elements segregation was that NiTi phase hindered the diffusion of them.The nano-indentation results demonstrated that diffusion zones on IN718 alloy side had higher hardness.The maximum shear strength of the joint(326 MPa)was achieved at bonding parameters of 850℃,20 min and 10 MPa.The fracture occurred in Zones IV and V,and the fracture modes were brittle fracture and cleavage fracture.The introduction of Ti interlayer resulted in improved microstructure and enhanced bonding strength of the joint.展开更多
Surface pretreatment can change the surface properties of minerals,placing them in either a favorable or an unfavorable state for flotation.To solve the separation problem associated with magnesite and dolomite,surfac...Surface pretreatment can change the surface properties of minerals,placing them in either a favorable or an unfavorable state for flotation.To solve the separation problem associated with magnesite and dolomite,surface pretreatment experiments with citric acid,tartaric acid,and tannic acid(TA)on magnesite and dolomite as well as flotation experiments on pretreated samples were performed in this study.Experimental results demonstrated that when citric acid and tartaric acid are used for surface pretreatment,the separation effect of magnesite and dolomite is poor.However,when TA is used,the separation effect of magnesite and dolomite improves.SEM and BET analysis indicated that surface pretreatment with TA changes the surface morphology of the two minerals,resulting in additional concave pores on the dolomite surface,and a significant increase in pore size and specific surface area.The adsorption quantity test and contact angle measurement demonstrated that after surface pretreatment with TA,the magnesite adsorption capacity on sodium oleate(NaOL)slightly decreases and the dolomite adsorption capacity on NaOL considerably decreases.XPS detection concluded that the surface pretreatment of TA on the magnesite surface mainly relies on physical adsorption with weak adsorption ability and poor ability to act on Mg sites.The TA surface pretreatment action on the dolomite surface is mainly through chemical adsorption,and it is strongly and selectively adsorbed on the Ca site of dolomite through O.Actual ore rough selection experiments reveal that TA pretreatment successfully removes dolomite from magnesite,resulting in a high-quality magnesite concentrate characterized by a MgO grade of 45.49%and a CaO grade of 0.75%.展开更多
Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nic...Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.展开更多
0.05 wt.%Y was incorporated into IN718 alloy powders,and specimens were fabricated using selective laser melting(SLM)technology.High-temperature tensile tests were then performed at 650℃on both the as-built and heat-...0.05 wt.%Y was incorporated into IN718 alloy powders,and specimens were fabricated using selective laser melting(SLM)technology.High-temperature tensile tests were then performed at 650℃on both the as-built and heat-treated specimens.The results revealed that both the as-built and heat-treated 0.05Y-IN718 specimens exhibit a slight increase in tensile strength compared to 0Y-IN718 specimen,attributed to the formation of Y-O and Y-Al-O nano-oxides.Notably,the ductility of 0.05Y-IN718 alloy was largely improved in as-built state,but only marginally improved in heat-treated state.Previous research suggests that the improved ductility can be ascribed to Y effect on grain boundary purification and alterations in the morphology of carbides andδphase.However,an in-depth analysis was conducted based on the scanning/transmission electron microscope and density functional theory results and demonstrated that it is Y segregation in the Laves/γmatrix interface that actually plays the vital role for enhancing interfacial bonding.Hence,the extremely fast cooling rate during SLM processing facilitates mass accumulation of Y in the interdendritic region or cellular wall,achieving a large improvement in the ductility.展开更多
Flotation separation of magnesite and its calcium-containing carbonate minerals is a difficult problem.Recently,new regulat-ors have been proposed for magnesite flotation decalcification,although traditional regulator...Flotation separation of magnesite and its calcium-containing carbonate minerals is a difficult problem.Recently,new regulat-ors have been proposed for magnesite flotation decalcification,although traditional regulators such as tannin,water glass,sodium carbon-ate,and sodium hexametaphosphate are more widely used in industry.However,they are rarely used as the main regulators in research because they perform poorly in magnesite and dolomite single-mineral flotation tests.Inspired by the limonite presedimentation method and the addition of a regulator to magnesite slurry mixing,we used a tannin pretreatment method for separating magnesite and dolomite.Microflotation experiments confirmed that the tannin pretreatment method selectively and largely reduces the flotation recovery rate of dolomite without affecting the flotation recovery rate of magnesite.Moreover,the contact angles of the tannin-pretreated magnesite and dolomite increased and decreased,respectively,in the presence of NaOl.Zeta potential and Fourier transform infrared analyses showed that the tannin pretreatment method efficiently hinders NaOl adsorption on the dolomite surface but does not affect NaOl adsorption on the magnesite surface.X-ray photoelectron spectroscopy and density functional theory calculations confirmed that tannin interacts more strongly with dolomite than with magnesite.展开更多
To achieve efficient flotation separation of brucite and calcite,flotation separation experiments were conducted on two minerals using dodecylamine(DDA)as the collector and potassium dihydrogen phosphate(PDP)as the re...To achieve efficient flotation separation of brucite and calcite,flotation separation experiments were conducted on two minerals using dodecylamine(DDA)as the collector and potassium dihydrogen phosphate(PDP)as the regulator.The action mechanism of DDA and PDP was explored through contact angle measurement,zeta potential detection,solution chemistry calculation,FTIR analysis,and XPS detection.The flotation results showed that when DDA dosage was 35 mg/L and PDP dosage was 40 mg/L,the maximum floating difference between brucite and calcite was 79.81%,and the selectivity separation index was 6.46.The detection analysis showed that the main dissolved component HPO_(4)^(2−)of PDP is selectively strongly adsorbed on the Ca site on the surface of calcite,promoting the adsorption of the main dissolved component RNH_(3)^(+)of DDA on calcite surface,while brucite is basically not affected by PDP.Therefore,PDP is an effective regulator for the reverse flotation separation of brucite and calcite in DDA system.展开更多
Integrated simulation on dissolution of the body-centered-cubic(bcc,α)phase in the face-centered cubic(fcc,γ)matrix in the ternary Fe–Cr–Ni system is a first step toward the study of phase transformations in steel...Integrated simulation on dissolution of the body-centered-cubic(bcc,α)phase in the face-centered cubic(fcc,γ)matrix in the ternary Fe–Cr–Ni system is a first step toward the study of phase transformations in steels in the framework of integrated computational materials engineering.The accuracy of the simulation highly depends on the qualities of the thermodynamic data and atomic mobility.Firstly,the Fe–Cr–Ni system and its binary sub-systems were thermodynamically assessed by using the CALculation of PHAse Diagrams approach coupled with first-principles calculations,based on various types of thermodynamic data and phase diagrams from the literature.With the thermodynamics incorporated,the atomic mobilities and diffusivities of the fcc and bcc phases in the Fe–Cr–Ni system were then assessed.The calculated diffusion coefficients show a satisfactory agreement with the experimental data in a wide range of composition and temperature.Equipped with these requisite data,the diffusion-controlled bcc dissolution was finally simulated which well agrees with the experiments for different experimental conditions.展开更多
High-entropy alloys(HEAs)possess outstanding features such as corrosion resistance,irradiation resistance,and good mechan-ical properties.A few HEAs have found applications in the fields of aerospace and defense.Exten...High-entropy alloys(HEAs)possess outstanding features such as corrosion resistance,irradiation resistance,and good mechan-ical properties.A few HEAs have found applications in the fields of aerospace and defense.Extensive studies on the deformation mech-anisms of HEAs can guide microstructure control and toughness design,which is vital for understanding and studying state-of-the-art structural materials.Synchrotron X-ray and neutron diffraction are necessary techniques for materials science research,especially for in situ coupling of physical/chemical fields and for resolving macro/microcrystallographic information on materials.Recently,several re-searchers have applied synchrotron X-ray and neutron diffraction methods to study the deformation mechanisms,phase transformations,stress behaviors,and in situ processes of HEAs,such as variable-temperature,high-pressure,and hydrogenation processes.In this review,the principles and development of synchrotron X-ray and neutron diffraction are presented,and their applications in the deformation mechanisms of HEAs are discussed.The factors that influence the deformation mechanisms of HEAs are also outlined.This review fo-cuses on the microstructures and micromechanical behaviors during tension/compression or creep/fatigue deformation and the application of synchrotron X-ray and neutron diffraction methods to the characterization of dislocations,stacking faults,twins,phases,and intergrain/interphase stress changes.Perspectives on future developments of synchrotron X-ray and neutron diffraction and on research directions on the deformation mechanisms of novel metals are discussed.展开更多
Controlling the content of athermal martensite and retained austenite is important to improving the mechanical properties of high-strength steels,but a mechanism for the accurate description of martensitic transformat...Controlling the content of athermal martensite and retained austenite is important to improving the mechanical properties of high-strength steels,but a mechanism for the accurate description of martensitic transformation during the cooling process must be addressed.At present,frequently used semi-empirical kinetics models suffer from huge errors at the beginning of transformation,and most of them fail to exhibit the sigmoidal shape characteristic of transformation curves.To describe the martensitic transformation process accurately,based on the Magee model,we introduced the changes in the nucleation activation energy of martensite with temperature,which led to the varying nucleation rates of this model during martensitic transformation.According to the calculation results,the relative error of the modified model for the martensitic transformation kinetics curves of Fe-C-X(X = Ni,Cr,Mn,Si) alloys reached 9.5% compared with those measured via the thermal expansion method.The relative error was approximately reduced by two-thirds compared with that of the Magee model.The incorporation of nucleation activation energy into the kinetics model contributes to the improvement of its precision.展开更多
The numerical model of a slab mold with a section of 180 mm×650 mm for three-dimensional flow field analysis was established based on the continuous casting process conditions in a factory.The effects of the imme...The numerical model of a slab mold with a section of 180 mm×650 mm for three-dimensional flow field analysis was established based on the continuous casting process conditions in a factory.The effects of the immersion depth of the submerged entry nozzle,exit area,casting speed,and the inclination angle of the submerged entry nozzle on the flow field of the mold were analyzed.The results showed that when the immersion depth,exit area,casting speed,and inclination angle were 120 mm,40 mm×55 mm,1.6 m/min,and 15˚,respectively,the slab mold can obtain an ideal flow field,and the free surface velocity and fluctuation can meet the production requirements,which providing a guidance for the optimization of the slab mold flow field.The industrial production test showed that the stronger interaction between the molten steel and the protective slag can be effectively weaken by increasing the inclination angle from 12˚to 15˚,and the formation of central equiaxed grains can be promoted as well as the quality of continuous casting slabs.展开更多
基金supports from the National Natural Science Foundation of China(No.52304148)the Youth Project of Shanxi Basic Research Program(No.202203021212262).
文摘This study investigates the performance enhancement of super-sulfated cement(SSC)derived from arsenic-containing bio-oxidation waste(BW)through the incorporation of carbonated recycled concrete fines(CRCF).The findings revealed that the addition of 5wt%CRCF yields optimal performance,with compressive strengths reaching approximately 1.83,12.59,and 42.81 MPa at 1,3,and 28 d,respectively.These values represented significant increases of 408.3%,10.0%,and 14.3%compared to the reference sample.The improvement was attributed to the synergistic effects of ultrafine CRCF particles acting as fillers and nucleation sites,as well as the high reactivity of silica gels,which promoted the formation of additional hydration gels.Microstructural analysis confirmed that CRCF addition refined pore structure,and enhanced the stiffness of C-S-H gels.Furthermore,CRCF served as a net CO_(2) sink,sequestering 0.268 kg CO_(2) per kilogram of CRCF and thereby reducing the carbon footprint of SSC.In addition,the feasibility of applying CRCF-modified SSC in cemented paste backfill(CPB)is highlighted,given the high cement-related carbon footprint of conventional CPB.When 5wt%CRCFmodified SSC was employed in CPB,its 3-d compressive strength attained over 70%of that of ordinary Portland cement(OPC),while the 28-d strength was comparable to that of OPC.The proposed binder thus provides a sustainable pathway for BW valorization,combining waste utilization,carbon sequestration,and improved engineering performance.
基金supported by the Fundamental Research Funds for the Central Universities(No.FRF-TP-19-017A3)National Natural Science Foundation of China(No.51874026).
文摘The continuous growth behavior of austenite grain in 20Cr peritectic steel was analyzed by experiment and theoretical modeling.The peculiar casting experiment with different cooling rates was achieved by multigradient operation scheme,and different morphologies in austenite grain were observed at the target location.The increase in austenite grain size with increasing cooling rate was firstly revealed in steels.The anomalous grain growth theoretically results from the mechanism of peritectic transformation transiting from the diffusional to massive type,and the additional energy storage stimulates the grain boundary migration.A new kinetic model to predict the growth behavior of austenite grain during continuous cooling process was developed,and the energy storage induced by massive type peritectic transformation was novelly taken into account.The parameters in the model were fitted by multiphase field modeling and experimental results.The kinetic model was finally verified by austenite grain size in laboratory test as well as the trial data at different locations in continuously cast bloom.The coarsening behavior of austenite grain during continuous casting was predicted based on the simulated temperature history.It is found that the grain coarsening occurs generally in the mold zone at high temperature for 20Cr steel and then almost levels off in the following process.The austenite finish transformation temperature Tγand primary cooling intensity show great influence on the grain coarsening.As Tγdecreases by 1℃,the austenite grain size decreases by 4μm linearly.However,the variation of Tγagainst heat flux is in a nonlinear relationship,suggesting that low cooling rate is much more harmful for austenite grain coarsening in continuous casting.
基金supported by the National Natural Science Foundation of China(NSFC)(Grant No.51901078)the Central Guidance for Local Scientific and Technological Development Funding Project(Grant No.236Z1003G)+3 种基金the Science and Technology Plan Project of Tangshan City(Grant No.24130207C)the Natural Science Foundation of Hebei Province(Grant No.E2022209070)the High-level Talent Project of Hebei(Grant No.E2019100007)the Open Project Program of Key Laboratory of Ministry of Education for Modern Metallurgy Technology(Grant No.2024YJKF02).
文摘This study systematically investigates the hot deformation behavior and microstructural evolution of CoNiV medium-entropy alloy(MEA)in the temperature range of 950-1100℃ and strain rates of 0.001-1 s^(-1).The Arrhenius model and machine learning model were developed to forecast flow stresses at various conditions.The predictive capability of both models was assessed using the coefficients of determination(R^(2)),average absolute relative error(AARE),and root mean square error(RMSE).The findings show that the osprey optimization algorithm convolutional neural network(OOA-CNN)model outperforms the Arrhenius model,achieving a high R^(2) value of 0.99959 and lower AARE and RMSE values.The flow stress that the OOA-CNN model predicted was used to generate power dissipation maps and instability maps under different strains.Finally,combining the processing map and microstructure characterization,the ideal processing domain was identified as 1100℃ at strain rates of 0.01-0.1 s^(-1).This study provided key insights into optimizing the hot working process of CoNiV MEA.
基金supported by the National Key R&D Projects(No.2021YFB3702000)the Institute Projects of Ansteel Beijing Research Institute(No.2023BJC-06)the Regional Company Projects in Ansteel Beijing Research Institute(No.2022BJB-18BG&No.2022BJB-13GF).
文摘The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-solid technology coupled with different types of electromagnetic stirring was applied to regulate the undesirable solidified dendritic microstructure and facilitate the composites’mechanical properties.The spheroidization and refinement of Mg_(2)Si andα-Al matrix in SM(semi-solid)+RES(rotate electromagnetic stirring)sample and SM+SHES(single winding helical electromagnetic stirring)sample are realized under the effect of fused dendrite arm,the decreased critical nucleate radius,and the increased nucleation rate and extra supercooling degree induced by electromagnetic stirring.The Mg_(2)Si phase in the SM+RES sample and SM+SHES sample is refined by 73.4%and 75.7%,respectively compared to the AC(as-cast)sample.Besides,the single winding electromagnetic stirring can lead to more homogeneously distributed physical fields,lower temperature gradient,and more significant mass transfer,mainly responsible for the more homogeneous distributed reinforced finer Mg_(2)Si particles in the SM+SHES sample.Moreover,both the tensile properties and hardness of modified semi-solid composites are improved through electromagnetic stirring.Compared with RES,the improvement effect of SHES is more excellent.The SM+SHES sample possesses the highest Brinell hardness(124.7 HB),and its quality index of tensile properties is 5.73%and 82.2%higher than that of the SM+RES and AC samples,respectively.
文摘The effect of martensite–austenite(M–A)constituents formed in thermo-mechanical controlled process on impact toughness of 20CrNi2MoV steel was investigated.The variation in fraction,size and morphology of M–A constituent and its effect on toughness under different cooling rates were carried out.The result shows that there was no significant change in the fraction of M–A constituent under different cooling rates,but the distribution and size of M–A constituent were greatly influenced by cooling rate,which consequently influenced toughness.The amount of large blocky M–A constituents decreased from 4.7%to 1.7%,while that of elongated M–A constituents increased from 3.8%to 8.6%with the cooling rate increasing from 7 to 26°C/s,and the corresponding impact energy decreased from 132 to 84 J.The deterioration of impact toughness could be related to the increase in the elongated M–A constituents.The elongated M–A constituents existing along the prior austenite grain boundaries in samples of 26°C/s could easily lead to the formation of cleavage crack,which then results in the lower crack initiation energy than that of low cooling rate samples.
基金The authors are grateful to the funding by National High Technology Research and Development Program of China(863 Program,Grant No.2012AA03A503).
文摘Microstructure and mechanical properties in core of a carburizing 20CrNi2MoV bearing steel subjected to cryogenic treatment were investigated.Conventional treatment sample was quenched and tempered at 180℃ for 2 h.Cryogenic treatment samples were quenched,cryogenically treated at−80 and−196℃ for 4 h,slowly returned to room temperature and thereafter tempered at 180℃ for 2 h,and finally tempered at 180℃ for 2 h.The scanning electron microscope,electron backscattering diffraction,X-ray diffraction and transmission electron microscope were adopted for microstructure characterization.The results show that cryogenic treatment increases the fraction of high-angle grain boundaries and the precipitation of finely dispersed carbides in the matrix,decreases the volume fraction of inter-lath retained austenite,and hence improves the strength and hardness.Compared with the conventional treatment,the hardness,yield strength and ultimate tensile strength of the steel after cryogenic treatment are increased by 11.7%,12.6%and 18.3%,respectively,while the impact energy is decreased by 9.8%.
基金financially supported by the National Natural Science Foundation of China(Nos.U1808208 and 51734002)the Independent Research and Development Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(No.SKLASS 2020Z01)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200)。
文摘Martensitic transformation is significant to strengthen steels,but its thermodynamic prediction is restricted to simple systems due to lacking multicomponent interaction parameters.The driving forces of martensitic transformation can be divided into chemical and non-chemical driving forces.The magnetic parameters are carefully optimized because it affects the magnetic Gibbs free energy of austenite and ferrite,and have big impact on the chemical driving force.The dilatational strain energy provides major contribution to non-chemical driving force,thus the integrated-models for dilatational coefficient are constructed in a wide composition and temperature range based on the experimental dilatational data.It expands the scope of application of thermodynamic model and improved prediction accuracy of martensitic transformation temperature(M_(s)).The prediction error reaches 5.6%for Fe-C-X(X=Ni,Mn,Si,Cr)and6.5%for Fe-C-Mn-Si-X(X=Cr,Ni)steels.
基金financially supported by the National Key R&D Projects(No.2021YFB3702000)the Regional Company Projects in Ansteel Beijing Research Institute(No.2022BJB07GF&No.2022BJB-13GF)。
文摘Electromagnetic stirring is one of the widely applied techniques to modify the quality of casting billets.Different from conventional rotate stirring,the helical stirring is more professional in assisting multi-dimensional flow of molten metal and eliminating solidification defects.In this study,the single-winding helical stirring(SWHS)was introduced,offering advantages such as smaller volume and lower electromagnetic shielding compared to traditional helical stirring methods.Following a comprehensive numerical simulation,the stirring parameters of SWHS were adjusted to yoke inclination angle of 43°and frequency of 12 Hz.The higher electromagnetic force and flow velocity in drawing direction,as well as the lower temperature gradient induced by the SWHS,are positive factors for homogeneous solidification of billet.The experimental results on Al-8%Si alloy and 0.4%C-1.1%Mn steel demonstrate that compared to rotate stirring,the SWHS process can induce better billet quality and is more effective in accelerating the equiaxed expansion and reducing element segregation.The SWHS process can enhance the equiaxed ratio of the billet by 58.3%and reduce segregation degree of carbon element by 10.97%.Consequently,SWHS holds great promise as a potential approach for improving the quality of continuous casting billets.
基金supported by the National Key R&D Program of China[grant number 2021YFA1200203]the Key Program of National Natural Science Foundation of China[grant number 51931003]+3 种基金the National Natural Science Foundation of China[grant numbers 52171118,52071178,51901103]the Projects in Science and Technique Plans of Ningbo City[grant number 2019B10083]the China Postdoctoral Science Foundation[grant number 2021M701715]the Opening Project of the Key Laboratory of Advanced Manufacturing and Intelligent Technology(Ministry of Education)of Harbin University of Science and Technology[grant number KFKT202103]
文摘Due to the insufficient slip systems in hexagonal close-packed structure,twinning is frequently activated to support stable plastic deformation of Mg alloy.In this work,we found four typical twin-like interfaces with misorientations of 102°,109°,142°and 149°,respectively,which had not only a shared[1120]zone axis of neighboring grains,but also overlapped diffraction spots similar to twins.However,highresolution transmission electron microscope(HRTEM)analysis revealed that the interfaces in real space deviated from the supposed twinning planes in reciprocal space,i.e.their overlapped diffraction spots.We clarified that the incoherent interfaces were co-axial grain boundaries(CGBs).Additionally,a special angle ofθ,close to 90°,between the interface and one side of basal plane,was frequently formed in CGBs.We proposed that interaction of multiple twinning contributes to the formation of CGBs,and theθis formed due to alternative tensile and compression twinning under a uniaxial loading.
基金supported by the National Natural Science Foundation of China(Nos.52071021,51871012)Beijing Natural Science Foundation,China(No.2162024)+1 种基金the Fundamental Research Funds for the Central Universities,China(No.FRF-GF-20-20B)the National Program on Key Basic Research Project of China(No.2011CB605502).
文摘High Nbβ/γ-TiAl(HNBG)intermetallics and Ni-based superalloy(IN718)were diffusion-bonded using pure Ti foil interlayer under pulse current.The microstructure,element segregation,and mechanical properties of HNBG/Ti/IN718 joint were investigated.The effect of Ti interlayer on microstructure and mechanical properties of the joint was discussed.The typical microstructure of HNBG/Ti/IN718 joint was HNBG//β/B2,τ_(3)-NiAl_(3)Ti_(2)//α_(2)-Ti_(3)Al//α-Ti+δ-NiTi_(2),β-Ti//δ-NiTi_(2)//β2-(Ni,Fe)Ti//Cr/Fe-richη-Ni_(3)Ti,η-Ni_(3)Ti,α-Cr,δ-Ni_(3)Nb//η-Ni_(3)Ti,γ-Ni,δ-Ni_(3)Nb//IN718.The gaps and Kirkendall voids exhibited a gradual disappearance with increasing bonding temperature.The mechanism of Cr,Fe and Nb elements segregation was that NiTi phase hindered the diffusion of them.The nano-indentation results demonstrated that diffusion zones on IN718 alloy side had higher hardness.The maximum shear strength of the joint(326 MPa)was achieved at bonding parameters of 850℃,20 min and 10 MPa.The fracture occurred in Zones IV and V,and the fracture modes were brittle fracture and cleavage fracture.The introduction of Ti interlayer resulted in improved microstructure and enhanced bonding strength of the joint.
基金Project(BGRIMM-KJSKL-2024-07) supported by the Open Foundation of State Key Laboratory of Mineral Processing,ChinaProjects(52374259,52174239) supported by the National Natural Science Foundation of China。
文摘Surface pretreatment can change the surface properties of minerals,placing them in either a favorable or an unfavorable state for flotation.To solve the separation problem associated with magnesite and dolomite,surface pretreatment experiments with citric acid,tartaric acid,and tannic acid(TA)on magnesite and dolomite as well as flotation experiments on pretreated samples were performed in this study.Experimental results demonstrated that when citric acid and tartaric acid are used for surface pretreatment,the separation effect of magnesite and dolomite is poor.However,when TA is used,the separation effect of magnesite and dolomite improves.SEM and BET analysis indicated that surface pretreatment with TA changes the surface morphology of the two minerals,resulting in additional concave pores on the dolomite surface,and a significant increase in pore size and specific surface area.The adsorption quantity test and contact angle measurement demonstrated that after surface pretreatment with TA,the magnesite adsorption capacity on sodium oleate(NaOL)slightly decreases and the dolomite adsorption capacity on NaOL considerably decreases.XPS detection concluded that the surface pretreatment of TA on the magnesite surface mainly relies on physical adsorption with weak adsorption ability and poor ability to act on Mg sites.The TA surface pretreatment action on the dolomite surface is mainly through chemical adsorption,and it is strongly and selectively adsorbed on the Ca site of dolomite through O.Actual ore rough selection experiments reveal that TA pretreatment successfully removes dolomite from magnesite,resulting in a high-quality magnesite concentrate characterized by a MgO grade of 45.49%and a CaO grade of 0.75%.
基金financially supported by the National Key R&D Program of China(No.2021YFB3702301)the National Natural Science Foundation of China(No.52101068]+2 种基金the China Postdoctoral Science Foundation[No.2022T150342]the Postdoctoral International Exchange Program[No.YJ20210129]the Shuimu Tsinghua Scholar Program(No.2020SM100)
文摘Notable advancements have been made in the additive manufacturing(AM)of aerospace materials,driven by the needs for integrated components with intricate geometries and small-lot production of high-value components.Nickel-based superalloys,pivotal materials for high-temperature bearing components in aeroengines,present significant challenges in the fabrication of complex parts due to their great hardness.Huge attention and rapid progress have been garnered in AM processing of nicklebased superalloys,largely owing to its distinct benefits in the freedom of fabrication and reduced manufacturing lifecycle.Despite extensive research into AM in nickel-based superalloys,the corresponding results and conclusions are scattered attributed to the variety of nickel-based superalloys and complex AM processing parameters.Therefore,there is still a pressing need for a comprehensive and deep understanding of the relationship between the AM processing and microstructures and mechanical performance of nickel-based superalloys.This review introduces the processing characteristics of four primary AM technologies utilized for superalloys and summarizes the microstructures and mechanical properties prior to and post-heat treatments.Additionally,this review presents innovative superalloys specifically accommodated to AM processing and offers insights into the material development and performance improvement,aiming to provide a valuable assessment on AM processing of nickel-based superalloys and an effective guidance for the future research.
基金support of the National Natural Science Foundation of China(No.52101068)China Postdoctoral Science Foundation(No.2022T150342)+2 种基金Postdoctoral International Exchange Program(No.YJ20210129)support of Shuimu Tsinghua program(No.2020SM100)supported by the Advanced Computing Center of Yunnan University.
文摘0.05 wt.%Y was incorporated into IN718 alloy powders,and specimens were fabricated using selective laser melting(SLM)technology.High-temperature tensile tests were then performed at 650℃on both the as-built and heat-treated specimens.The results revealed that both the as-built and heat-treated 0.05Y-IN718 specimens exhibit a slight increase in tensile strength compared to 0Y-IN718 specimen,attributed to the formation of Y-O and Y-Al-O nano-oxides.Notably,the ductility of 0.05Y-IN718 alloy was largely improved in as-built state,but only marginally improved in heat-treated state.Previous research suggests that the improved ductility can be ascribed to Y effect on grain boundary purification and alterations in the morphology of carbides andδphase.However,an in-depth analysis was conducted based on the scanning/transmission electron microscope and density functional theory results and demonstrated that it is Y segregation in the Laves/γmatrix interface that actually plays the vital role for enhancing interfacial bonding.Hence,the extremely fast cooling rate during SLM processing facilitates mass accumulation of Y in the interdendritic region or cellular wall,achieving a large improvement in the ductility.
基金Project(2021YFC2902400)supported by the National Key R&D Project of ChinaProjects(51974064,52174239)supported by the General Program of the National Natural Science Foundation of China。
基金supported by the National Natural Science Foundation of China (Nos.51974064,52174239,and 52374259)the Open Project of the Key Laboratory of Solid Waste Treatment and Resource Utiliza-tion of the Ministry of Education,China (No.23kfgk02).
文摘Flotation separation of magnesite and its calcium-containing carbonate minerals is a difficult problem.Recently,new regulat-ors have been proposed for magnesite flotation decalcification,although traditional regulators such as tannin,water glass,sodium carbon-ate,and sodium hexametaphosphate are more widely used in industry.However,they are rarely used as the main regulators in research because they perform poorly in magnesite and dolomite single-mineral flotation tests.Inspired by the limonite presedimentation method and the addition of a regulator to magnesite slurry mixing,we used a tannin pretreatment method for separating magnesite and dolomite.Microflotation experiments confirmed that the tannin pretreatment method selectively and largely reduces the flotation recovery rate of dolomite without affecting the flotation recovery rate of magnesite.Moreover,the contact angles of the tannin-pretreated magnesite and dolomite increased and decreased,respectively,in the presence of NaOl.Zeta potential and Fourier transform infrared analyses showed that the tannin pretreatment method efficiently hinders NaOl adsorption on the dolomite surface but does not affect NaOl adsorption on the magnesite surface.X-ray photoelectron spectroscopy and density functional theory calculations confirmed that tannin interacts more strongly with dolomite than with magnesite.
基金the General Program of the National Natural Science Foundation of China(Nos.51974064,52174239)the National Key R&D Program of China(No.2021YFC2902400)the Outstanding Postdoctoral Program of Jiangsu Province,China(No.2022ZB521).
文摘To achieve efficient flotation separation of brucite and calcite,flotation separation experiments were conducted on two minerals using dodecylamine(DDA)as the collector and potassium dihydrogen phosphate(PDP)as the regulator.The action mechanism of DDA and PDP was explored through contact angle measurement,zeta potential detection,solution chemistry calculation,FTIR analysis,and XPS detection.The flotation results showed that when DDA dosage was 35 mg/L and PDP dosage was 40 mg/L,the maximum floating difference between brucite and calcite was 79.81%,and the selectivity separation index was 6.46.The detection analysis showed that the main dissolved component HPO_(4)^(2−)of PDP is selectively strongly adsorbed on the Ca site on the surface of calcite,promoting the adsorption of the main dissolved component RNH_(3)^(+)of DDA on calcite surface,while brucite is basically not affected by PDP.Therefore,PDP is an effective regulator for the reverse flotation separation of brucite and calcite in DDA system.
基金the National Science Foundation for Young Scientists of China(Grant No.51801119)X.G.Lu appreciates the High Performance Computing Center of Shanghai University,and Shanghai Engineering Research Center of Intelligent Computing System(No.19DZ2252600)for providing the computing resources and technical support.
文摘Integrated simulation on dissolution of the body-centered-cubic(bcc,α)phase in the face-centered cubic(fcc,γ)matrix in the ternary Fe–Cr–Ni system is a first step toward the study of phase transformations in steels in the framework of integrated computational materials engineering.The accuracy of the simulation highly depends on the qualities of the thermodynamic data and atomic mobility.Firstly,the Fe–Cr–Ni system and its binary sub-systems were thermodynamically assessed by using the CALculation of PHAse Diagrams approach coupled with first-principles calculations,based on various types of thermodynamic data and phase diagrams from the literature.With the thermodynamics incorporated,the atomic mobilities and diffusivities of the fcc and bcc phases in the Fe–Cr–Ni system were then assessed.The calculated diffusion coefficients show a satisfactory agreement with the experimental data in a wide range of composition and temperature.Equipped with these requisite data,the diffusion-controlled bcc dissolution was finally simulated which well agrees with the experiments for different experimental conditions.
基金supported by the National Natural Science Foundation of China(Nos.52171098 and 51921001)the State Key Laboratory for Advanced Metals and Materials(No.2022Z-02)+1 种基金the National High-level Personnel of Special Support Program(No.ZYZZ2021001)the Fundamental Research Funds for the Central Universities(Nos.FRF-TP-20-03C2 and FRF-BD-20-02B).
文摘High-entropy alloys(HEAs)possess outstanding features such as corrosion resistance,irradiation resistance,and good mechan-ical properties.A few HEAs have found applications in the fields of aerospace and defense.Extensive studies on the deformation mech-anisms of HEAs can guide microstructure control and toughness design,which is vital for understanding and studying state-of-the-art structural materials.Synchrotron X-ray and neutron diffraction are necessary techniques for materials science research,especially for in situ coupling of physical/chemical fields and for resolving macro/microcrystallographic information on materials.Recently,several re-searchers have applied synchrotron X-ray and neutron diffraction methods to study the deformation mechanisms,phase transformations,stress behaviors,and in situ processes of HEAs,such as variable-temperature,high-pressure,and hydrogenation processes.In this review,the principles and development of synchrotron X-ray and neutron diffraction are presented,and their applications in the deformation mechanisms of HEAs are discussed.The factors that influence the deformation mechanisms of HEAs are also outlined.This review fo-cuses on the microstructures and micromechanical behaviors during tension/compression or creep/fatigue deformation and the application of synchrotron X-ray and neutron diffraction methods to the characterization of dislocations,stacking faults,twins,phases,and intergrain/interphase stress changes.Perspectives on future developments of synchrotron X-ray and neutron diffraction and on research directions on the deformation mechanisms of novel metals are discussed.
基金financially supported by the National Natural Science Foundation of China(No.U2102212)the Shanghai Rising-Star Program(No.21QA1403200)。
文摘Controlling the content of athermal martensite and retained austenite is important to improving the mechanical properties of high-strength steels,but a mechanism for the accurate description of martensitic transformation during the cooling process must be addressed.At present,frequently used semi-empirical kinetics models suffer from huge errors at the beginning of transformation,and most of them fail to exhibit the sigmoidal shape characteristic of transformation curves.To describe the martensitic transformation process accurately,based on the Magee model,we introduced the changes in the nucleation activation energy of martensite with temperature,which led to the varying nucleation rates of this model during martensitic transformation.According to the calculation results,the relative error of the modified model for the martensitic transformation kinetics curves of Fe-C-X(X = Ni,Cr,Mn,Si) alloys reached 9.5% compared with those measured via the thermal expansion method.The relative error was approximately reduced by two-thirds compared with that of the Magee model.The incorporation of nucleation activation energy into the kinetics model contributes to the improvement of its precision.
基金the financial support provided by the National Key Research and Development Program of China(Grant No.2021YFB3702005).
文摘The numerical model of a slab mold with a section of 180 mm×650 mm for three-dimensional flow field analysis was established based on the continuous casting process conditions in a factory.The effects of the immersion depth of the submerged entry nozzle,exit area,casting speed,and the inclination angle of the submerged entry nozzle on the flow field of the mold were analyzed.The results showed that when the immersion depth,exit area,casting speed,and inclination angle were 120 mm,40 mm×55 mm,1.6 m/min,and 15˚,respectively,the slab mold can obtain an ideal flow field,and the free surface velocity and fluctuation can meet the production requirements,which providing a guidance for the optimization of the slab mold flow field.The industrial production test showed that the stronger interaction between the molten steel and the protective slag can be effectively weaken by increasing the inclination angle from 12˚to 15˚,and the formation of central equiaxed grains can be promoted as well as the quality of continuous casting slabs.
