The safety and longevity of small modular reactors are affected by reactor pressure vessels,which are complex integral components made of SA508 Gr.3 low-alloy steel.In this study,the impacts of heat accumulation on th...The safety and longevity of small modular reactors are affected by reactor pressure vessels,which are complex integral components made of SA508 Gr.3 low-alloy steel.In this study,the impacts of heat accumulation on the microstructural and mechanical characteristics(tensile properties and Charpy V-notched impact energy)of SA508 Gr.3 steel fabricated using laser powder-directed energy deposition were investigated.Rectangular samples were prepared using long raster and short raster scanning strate-gies for changing heat buildup,and the mechanical tests were conducted depending on build direction.The time-temperature profile measured at a fixed point in the long raster sample showed a lower max-imum temperature and a higher cooling rate,indicating lower heat accumulation compared to that of the short raster sample.In each build direction,the yield strength of the long raster sample was 45.8%-60.5%higher and its ductile-brittle transition temperature was 76.8-103.8℃ lower than that of the short raster sample.Additionally,compared to conventionally made samples and without requiring heat treat-ment,the long raster sample exhibited over a 45%increase in yield strength and a 22.7℃ reduction in the ductile-brittle transition temperature.The superior combination in long raster samples is induced by smaller effective grain size,smaller cementite,and a higher pre-existing dislocation density.The re-sults emphasize the importance of controlling heat accumulation throughout the additive manufacturing process and provide valuable insights into the use of additive manufacturing for manufacturing reactor pressure vessels in the nuclear industry.展开更多
For Al 6k21-T4 overlap weld joint,the shear-tensile strength by using the weaving laser was improved as compared to the case of linear laser.For the specimen of low strength,the porosity was distributed continuously a...For Al 6k21-T4 overlap weld joint,the shear-tensile strength by using the weaving laser was improved as compared to the case of linear laser.For the specimen of low strength,the porosity was distributed continuously along the intersection between the plates and fusion line.However,for the optimized welding condition,large oval-shaped porosities were located only in the advancing track of the concave part.Therefore,the continuity of cracks and porosities played a key role to determine the strength.And,the weaving width was also the important parameter to control the strength.Furthermore,the concave part had more significant hot and cold cracking in the weld and heat-affected zone（HAZ）,respectively,than the convex part.展开更多
A reliability of flip-chip bonded die as a function of anisotropic conductive paste (ACP) hybrid materials, bonding conditions, and antenna pattern materials was investigated during the assembly of radio frequency ide...A reliability of flip-chip bonded die as a function of anisotropic conductive paste (ACP) hybrid materials, bonding conditions, and antenna pattern materials was investigated during the assembly of radio frequency identification(RFID) inlay. The optimization condition for flip-chip bonding was determined from the behavior of bonding strength. Under the optimized condition, the shear strength for the antenna printed with paste-type Ag ink was larger than that for Cu antenna. Furthermore, an identification distance was varied from the antenna materials. Comparing with the Ag antenna pattern, the as-bonded die on Cu antenna showed a larger distance of identification. However, the long-term reliability of inlay using the Cu antenna was decreased significantly as a function of aging time at room temperature because of the bended shape of Cu antenna formed during the flip-chip bonding process.展开更多
Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powd...Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.展开更多
基金supported by the National Research Foundation of the Ministry of Science and ICT(MSIT)of the Republic of Korea(grant No.2022M3H4A1A02076759)also supported financially by the Korea Atomic Energy Research Institute R&D program(Con-tract No.524590-24).
文摘The safety and longevity of small modular reactors are affected by reactor pressure vessels,which are complex integral components made of SA508 Gr.3 low-alloy steel.In this study,the impacts of heat accumulation on the microstructural and mechanical characteristics(tensile properties and Charpy V-notched impact energy)of SA508 Gr.3 steel fabricated using laser powder-directed energy deposition were investigated.Rectangular samples were prepared using long raster and short raster scanning strate-gies for changing heat buildup,and the mechanical tests were conducted depending on build direction.The time-temperature profile measured at a fixed point in the long raster sample showed a lower max-imum temperature and a higher cooling rate,indicating lower heat accumulation compared to that of the short raster sample.In each build direction,the yield strength of the long raster sample was 45.8%-60.5%higher and its ductile-brittle transition temperature was 76.8-103.8℃ lower than that of the short raster sample.Additionally,compared to conventionally made samples and without requiring heat treat-ment,the long raster sample exhibited over a 45%increase in yield strength and a 22.7℃ reduction in the ductile-brittle transition temperature.The superior combination in long raster samples is induced by smaller effective grain size,smaller cementite,and a higher pre-existing dislocation density.The re-sults emphasize the importance of controlling heat accumulation throughout the additive manufacturing process and provide valuable insights into the use of additive manufacturing for manufacturing reactor pressure vessels in the nuclear industry.
基金supported by a grant from the Ministry of Knowledge Economy,Republic of Koreaby NCRC (National Core Research Center) Program through the National Research Foundation of Korea funded by the Ministry of Education,Science and Technology (2010-0001-222)
文摘For Al 6k21-T4 overlap weld joint,the shear-tensile strength by using the weaving laser was improved as compared to the case of linear laser.For the specimen of low strength,the porosity was distributed continuously along the intersection between the plates and fusion line.However,for the optimized welding condition,large oval-shaped porosities were located only in the advancing track of the concave part.Therefore,the continuity of cracks and porosities played a key role to determine the strength.And,the weaving width was also the important parameter to control the strength.Furthermore,the concave part had more significant hot and cold cracking in the weld and heat-affected zone（HAZ）,respectively,than the convex part.
基金supported by the Ministry of Commerce, Industry and Energy (MOCIE) of Korea (10031777)
文摘A reliability of flip-chip bonded die as a function of anisotropic conductive paste (ACP) hybrid materials, bonding conditions, and antenna pattern materials was investigated during the assembly of radio frequency identification(RFID) inlay. The optimization condition for flip-chip bonding was determined from the behavior of bonding strength. Under the optimized condition, the shear strength for the antenna printed with paste-type Ag ink was larger than that for Cu antenna. Furthermore, an identification distance was varied from the antenna materials. Comparing with the Ag antenna pattern, the as-bonded die on Cu antenna showed a larger distance of identification. However, the long-term reliability of inlay using the Cu antenna was decreased significantly as a function of aging time at room temperature because of the bended shape of Cu antenna formed during the flip-chip bonding process.
基金Project(K0004130) supported by the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy,Korea
文摘Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.
