Abstract: Based on the element life and death theory of finite element analysis(FEA), a three-dimensional multi-track and multi-layer model for laser metal deposition shaping(LMDS) was developed with ANSYS parametric ...Abstract: Based on the element life and death theory of finite element analysis(FEA), a three-dimensional multi-track and multi-layer model for laser metal deposition shaping(LMDS) was developed with ANSYS parametric design language(APDL), and detailed numerical simulations of temperature and thermal stress were conducted. Among those simulations, long-edge parallel reciprocating scanning method was introduced. The distribution regularities of temperature, temperature gradient, Von Mise’s effective stress, X-directional, Y-directional and Z-directional thermal stresses were studied. LMDS experiments were carried out with nickel-based superalloy using the same process parameters as those in simulation. The measured temperatures of molten pool are in accordance with the simulated results. The crack engendering and developing regularities of samples show good agreement with the simulation results.展开更多
The stretch forming and the deep-drawing processes were carried out at 300 and 673 K to determine the safe forming and fracture limits of IN625 alloy.The experimentally obtained strain-based fracture forming limit dia...The stretch forming and the deep-drawing processes were carried out at 300 and 673 K to determine the safe forming and fracture limits of IN625 alloy.The experimentally obtained strain-based fracture forming limit diagram(FFLD)was transformed into a stress-based(σ-FFLD)and effective plastic strain(EPS)vs triaxiality(η)plot to remove the excess dependency of fracture limits over the strains.For the prediction of fracture limits,seven different damage models were calibrated.The Oh model displayed the best ability to predict the fracture locus with the least absolute error.Though the experimentally obtained fracture limits have only been used for the numerical analysis,none of the considered damage models predicted the fracture strains over the entire considered range of stress triaxiality(0.33<η<0.66).The deep drawing process window helped to determine wrinkling,safe and fracture zones while drawing the cylindrical cups under different temperature and lubricating conditions.Further,the highest drawing ratio of 2 was achieved at 673 K under the lubricating condition.All the numerically predicted results of both stretch forming and deep drawing processes using the Hill 1948 anisotropic yielding function were found to be good within the acceptable range of error.展开更多
Wearable energy storage devices are desirable to boost the rapid development of flexible and stretchable electronics. Two-dimensional (2D) materials, e.g., graphene, transition metal dichalcogenides and oxides, and MX...Wearable energy storage devices are desirable to boost the rapid development of flexible and stretchable electronics. Two-dimensional (2D) materials, e.g., graphene, transition metal dichalcogenides and oxides, and MXenes, have attracted intensive attention for flexible energy storage applications because of their ultrathin 2D structures, high surface-to-volume ratio, and unique physical/chemical properties. To achieve commercialization of 2D material-based wearable energy storage devices (2DM-WESDs), scalable and cost-efficient manufacturing is a critical challenge. Among existing manufacturing technologies, solution-based assembly strategies show strong potential to achieve low-cost and scalable production. A timely review of the recent progress in solution-based assembly strategies and the resultant 2DM-WESDs will be meaningful to guide the future development of 2DM-WESDs. In this review, first, a brief introduction of exfoliation and solution preparation of 2D material species from bulk materials is discussed. Then, the solution-based assembly strategies are summarized, and the advantages and disadvantages of each method are compared. After that, two major categories of 2DM-WESDs, supercapacitor and battery, are discussed, emphasizing their state-of-the-art energy storage performances and flexibilities. Finally, insights and perspectives on current challenges and future opportunities regarding the solution assembly of 2DM-WESDs are discussed.展开更多
The mechanism of ultrasonic vibration honing Nd-Fe-B has been briefly elaborated after the introduction of the strategic significance of processing Nd-Fe-B. Based on the formation principle of Scanning Electrtmic Micr...The mechanism of ultrasonic vibration honing Nd-Fe-B has been briefly elaborated after the introduction of the strategic significance of processing Nd-Fe-B. Based on the formation principle of Scanning Electrtmic Microscope (SEM), and at the examination with the aid of SEM to the ultrasonic vibration honing Nd-Fe-B material's superficial microscopic topography, the paper discusses the new processing nechanism according to the SEM examination picture. The research indicates that as a result of supersonic high frequency vibration, the path of the abrasion extends at the same time, and the supersonic cavitation effect forms the intense shock-wave, knpacting Nd-Fe-B material's intemal surface, providing the supersonic energy for the superticial abrasive dust's dimination, which directly explain that the honing processing efficiency is enhanced, and the processing surface roughness is high.展开更多
Replacing electrons with photons is a compelling route toward high-speed,massively parallel,and low-power artificial intelligence computing.Recently,diffractive networks composed of phase surfaces were trained to perf...Replacing electrons with photons is a compelling route toward high-speed,massively parallel,and low-power artificial intelligence computing.Recently,diffractive networks composed of phase surfaces were trained to perform machine learning tasks through linear optical transformations.However,the existing architectures often comprise bulky components and,most critically,they cannot mimic the human brain for multitasking.Here,we demonstrate a multi-skilled diffractive neural network based on a metasurface device,which can perform on-chip multi-channel sensing and multitasking in the visible.The polarization multiplexing scheme of the subwavelength nanostructures is applied to construct a multi-channel classifier framework for simultaneous recognition of digital and fashionable items.The areal density of the artificial neurons can reach up to 6.25×10^(6)mm^(-2) multiplied by the number of channels.The metasurface is integrated with the mature complementary metal-oxide semiconductor imaging sensor,providing a chip-scale architecture to process information directly at physical layers for energy-efficient and ultra-fast image processing in machine vision,autonomous driving,and precision medicine.展开更多
It is necessary that vision system should aid laser-cutting manipulator to position the specified part of each maize seed for getting the slice breeding genotype analysis with high throughput.Each of trivial maize see...It is necessary that vision system should aid laser-cutting manipulator to position the specified part of each maize seed for getting the slice breeding genotype analysis with high throughput.Each of trivial maize seeds should be recognized and positioned in a certain posture.Correlation area ratio(CAR)is defined as the metric of pixel attribute.A large template of round mask is adopted for seed morphological detection to measure the CAR values.We get the feature points extracted from the seed image through the isometric mapping operation.Iterative processes of linear discriminant analysis search the morphological data space to learn non-linear transformations to the space where data are linearly separable.Linear discriminant analysis utilizes the data directional distribution to position the major axis and distinguish different parts of maize seed.The labeling partition operation is applied for picking out the scattered pieces to be finely clustered.Without denoising process,the feature region could be recognized with accuracies by the synthetical methods.Extensive experiments on a large amount of seeds demonstrate the effectiveness of proposed methods.展开更多
Discovered in 2011,MXene becomes a most recent and active member of two-dimensional materials.Since then,the landscape of MXene grows significantly and now more than 30 different MXenes were obtained experimentally.Th...Discovered in 2011,MXene becomes a most recent and active member of two-dimensional materials.Since then,the landscape of MXene grows significantly and now more than 30 different MXenes were obtained experimentally.Though most of the efforts are contributed to Ti-MXenes which have the highest level of maturity of the synthetic technology and productivity,in recent years,new-MXene systems with Molybdenum(Mo),Vanadium(V),and Niobium(Nb)as the transition metals demonstrated their unique properties and applications.The development of new-MXenes not only expands the synthetic methods and applications of MXenes but also faces new challenges.Therefore,a timely summary of Mo-,V-and Nb-MXenes will be extremely beneficial.Here,the synthetic methods of the selected new-MXenes are summarized and their most recent applications are highlighted to provide an outlook for the future development of MXenes.展开更多
This paper proposes a quadrant glitch compensation method to achieve nanometer-level accuracy of contouring control for a feed drive system using linear ball guides.The proposed method is a combination of a modified d...This paper proposes a quadrant glitch compensation method to achieve nanometer-level accuracy of contouring control for a feed drive system using linear ball guides.The proposed method is a combination of a modified disturbance observer(“disturbance suppressor”)and an improved repetitive control scheme.Sinusoidal motion tests with 1 mm amplitude and 0.1 Hz driving frequency were conducted using a single-axis feed drive system to verify the quadrant glitch compensation ability of this method.First,the repeatability of the quadrant glitches in the experimental system was verified,which is the most important characteristic required for compensation via repetitive control.Then,by applying the combination of disturbance suppressor and conventional repetitive control,the amplitudes of the quadrant glitches were decreased to less than 1 nm;in other words,the ratio of the magnitude of the quadrant glitch to the amplitude of the position reference was less than 1/1,000,000.However,for both compensation schemes mentioned before,vibrations were generated when the feed speed increased.Moreover,the amplitudes increased with the number of repetitions.The reason for the vibrations was identified as the repetitive control mechanism.To suppress these vibrations,the repetitive control was applied only to narrowed regimes near the quadrant glitches.Thus,the maximum contouring error was decreased to 2 nm.In addition,the nonlinear spring behavior of the linear ball guides was confirmed to affect the stability of the control systems.展开更多
基金Project(2002AA420060) supported by the Hi-tech Research and Development Program of China
文摘Abstract: Based on the element life and death theory of finite element analysis(FEA), a three-dimensional multi-track and multi-layer model for laser metal deposition shaping(LMDS) was developed with ANSYS parametric design language(APDL), and detailed numerical simulations of temperature and thermal stress were conducted. Among those simulations, long-edge parallel reciprocating scanning method was introduced. The distribution regularities of temperature, temperature gradient, Von Mise’s effective stress, X-directional, Y-directional and Z-directional thermal stresses were studied. LMDS experiments were carried out with nickel-based superalloy using the same process parameters as those in simulation. The measured temperatures of molten pool are in accordance with the simulated results. The crack engendering and developing regularities of samples show good agreement with the simulation results.
基金Science and Engineering Research Board,Government of India(ECR/2016/001402)BITS-Pilani,Hyderabad Campus。
文摘The stretch forming and the deep-drawing processes were carried out at 300 and 673 K to determine the safe forming and fracture limits of IN625 alloy.The experimentally obtained strain-based fracture forming limit diagram(FFLD)was transformed into a stress-based(σ-FFLD)and effective plastic strain(EPS)vs triaxiality(η)plot to remove the excess dependency of fracture limits over the strains.For the prediction of fracture limits,seven different damage models were calibrated.The Oh model displayed the best ability to predict the fracture locus with the least absolute error.Though the experimentally obtained fracture limits have only been used for the numerical analysis,none of the considered damage models predicted the fracture strains over the entire considered range of stress triaxiality(0.33<η<0.66).The deep drawing process window helped to determine wrinkling,safe and fracture zones while drawing the cylindrical cups under different temperature and lubricating conditions.Further,the highest drawing ratio of 2 was achieved at 673 K under the lubricating condition.All the numerically predicted results of both stretch forming and deep drawing processes using the Hill 1948 anisotropic yielding function were found to be good within the acceptable range of error.
基金This material is based upon work supported by the National Science Foundation,United States,NSF#2003077.Villanova University,United States,Villanova startup fund.
文摘Wearable energy storage devices are desirable to boost the rapid development of flexible and stretchable electronics. Two-dimensional (2D) materials, e.g., graphene, transition metal dichalcogenides and oxides, and MXenes, have attracted intensive attention for flexible energy storage applications because of their ultrathin 2D structures, high surface-to-volume ratio, and unique physical/chemical properties. To achieve commercialization of 2D material-based wearable energy storage devices (2DM-WESDs), scalable and cost-efficient manufacturing is a critical challenge. Among existing manufacturing technologies, solution-based assembly strategies show strong potential to achieve low-cost and scalable production. A timely review of the recent progress in solution-based assembly strategies and the resultant 2DM-WESDs will be meaningful to guide the future development of 2DM-WESDs. In this review, first, a brief introduction of exfoliation and solution preparation of 2D material species from bulk materials is discussed. Then, the solution-based assembly strategies are summarized, and the advantages and disadvantages of each method are compared. After that, two major categories of 2DM-WESDs, supercapacitor and battery, are discussed, emphasizing their state-of-the-art energy storage performances and flexibilities. Finally, insights and perspectives on current challenges and future opportunities regarding the solution assembly of 2DM-WESDs are discussed.
基金supported by The Natural Science Foundation of China(50975265)The Natural Science Foundation of Shanxi Province of China(2007011071)Program for the Top Young Academic Leaders of Higher Learning Institutions of Shanxi(20080205ZX)
文摘The mechanism of ultrasonic vibration honing Nd-Fe-B has been briefly elaborated after the introduction of the strategic significance of processing Nd-Fe-B. Based on the formation principle of Scanning Electrtmic Microscope (SEM), and at the examination with the aid of SEM to the ultrasonic vibration honing Nd-Fe-B material's superficial microscopic topography, the paper discusses the new processing nechanism according to the SEM examination picture. The research indicates that as a result of supersonic high frequency vibration, the path of the abrasion extends at the same time, and the supersonic cavitation effect forms the intense shock-wave, knpacting Nd-Fe-B material's intemal surface, providing the supersonic energy for the superticial abrasive dust's dimination, which directly explain that the honing processing efficiency is enhanced, and the processing surface roughness is high.
基金support by the National Natural Science Foundarion of China(Grant No.52005175,5211101255)Natural gcience Foundation of Hunan Province of China(Grant No.2020J15059)+1 种基金Shenzhen Science and Technology Program(Grant No.RCBS20200714114855118)the Tribology Science Fund of State Key Laboratory of Tribology(SKILTKF20B04)。
文摘Replacing electrons with photons is a compelling route toward high-speed,massively parallel,and low-power artificial intelligence computing.Recently,diffractive networks composed of phase surfaces were trained to perform machine learning tasks through linear optical transformations.However,the existing architectures often comprise bulky components and,most critically,they cannot mimic the human brain for multitasking.Here,we demonstrate a multi-skilled diffractive neural network based on a metasurface device,which can perform on-chip multi-channel sensing and multitasking in the visible.The polarization multiplexing scheme of the subwavelength nanostructures is applied to construct a multi-channel classifier framework for simultaneous recognition of digital and fashionable items.The areal density of the artificial neurons can reach up to 6.25×10^(6)mm^(-2) multiplied by the number of channels.The metasurface is integrated with the mature complementary metal-oxide semiconductor imaging sensor,providing a chip-scale architecture to process information directly at physical layers for energy-efficient and ultra-fast image processing in machine vision,autonomous driving,and precision medicine.
文摘It is necessary that vision system should aid laser-cutting manipulator to position the specified part of each maize seed for getting the slice breeding genotype analysis with high throughput.Each of trivial maize seeds should be recognized and positioned in a certain posture.Correlation area ratio(CAR)is defined as the metric of pixel attribute.A large template of round mask is adopted for seed morphological detection to measure the CAR values.We get the feature points extracted from the seed image through the isometric mapping operation.Iterative processes of linear discriminant analysis search the morphological data space to learn non-linear transformations to the space where data are linearly separable.Linear discriminant analysis utilizes the data directional distribution to position the major axis and distinguish different parts of maize seed.The labeling partition operation is applied for picking out the scattered pieces to be finely clustered.Without denoising process,the feature region could be recognized with accuracies by the synthetical methods.Extensive experiments on a large amount of seeds demonstrate the effectiveness of proposed methods.
文摘Discovered in 2011,MXene becomes a most recent and active member of two-dimensional materials.Since then,the landscape of MXene grows significantly and now more than 30 different MXenes were obtained experimentally.Though most of the efforts are contributed to Ti-MXenes which have the highest level of maturity of the synthetic technology and productivity,in recent years,new-MXene systems with Molybdenum(Mo),Vanadium(V),and Niobium(Nb)as the transition metals demonstrated their unique properties and applications.The development of new-MXenes not only expands the synthetic methods and applications of MXenes but also faces new challenges.Therefore,a timely summary of Mo-,V-and Nb-MXenes will be extremely beneficial.Here,the synthetic methods of the selected new-MXenes are summarized and their most recent applications are highlighted to provide an outlook for the future development of MXenes.
文摘This paper proposes a quadrant glitch compensation method to achieve nanometer-level accuracy of contouring control for a feed drive system using linear ball guides.The proposed method is a combination of a modified disturbance observer(“disturbance suppressor”)and an improved repetitive control scheme.Sinusoidal motion tests with 1 mm amplitude and 0.1 Hz driving frequency were conducted using a single-axis feed drive system to verify the quadrant glitch compensation ability of this method.First,the repeatability of the quadrant glitches in the experimental system was verified,which is the most important characteristic required for compensation via repetitive control.Then,by applying the combination of disturbance suppressor and conventional repetitive control,the amplitudes of the quadrant glitches were decreased to less than 1 nm;in other words,the ratio of the magnitude of the quadrant glitch to the amplitude of the position reference was less than 1/1,000,000.However,for both compensation schemes mentioned before,vibrations were generated when the feed speed increased.Moreover,the amplitudes increased with the number of repetitions.The reason for the vibrations was identified as the repetitive control mechanism.To suppress these vibrations,the repetitive control was applied only to narrowed regimes near the quadrant glitches.Thus,the maximum contouring error was decreased to 2 nm.In addition,the nonlinear spring behavior of the linear ball guides was confirmed to affect the stability of the control systems.