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Digital manufacturing of personalized magnesium implants through binder jet additive manufacturing and automated post machining 被引量:2
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作者 Mojtaba Salehi Dennis Wee Keong Neo +5 位作者 Viktor Rudel Marc Stautner Philipp Ganser Su Xia Zhang Hang Li Seet Mui Ling Sharon Nai 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第8期3308-3324,共17页
While magnesium(Mg)is a promising material for personalized temporary implants,the lack of a digital manufacturing solution for Mg implants impedes its potential progress.This study introduces a hybrid manufacturing p... While magnesium(Mg)is a promising material for personalized temporary implants,the lack of a digital manufacturing solution for Mg implants impedes its potential progress.This study introduces a hybrid manufacturing process that integrates binder jet additive manufacturing with automated dry post-machining to enable end-to-end digital manufacturing of personalized Mg implants.Spherical cap-shaped Mg implants were additively manufactured through binder jetting.These implants were placed on graphite flakes during sintering as a potential non-reactive support material,allowing unrestricted shrinkage of 15.2%to a relative density of 87%.Microstructural and dimensional analysis revealed consistent interconnected porous microstructures with a shrinkage distortion within±0.2 mm of the original digital drawing.High-speed dry milling of the sintered samples,assessed via an orthogonal cutting test,identified the optimized cutting parameters.A three-step machining process for automated 5-axis machining,along with clamping strategies,referencing,and an adaptive plug-in,were successfully implemented.The automated dry machining on binder-jet printed Mg implants resulted in an average roughness of<1.3μm with no defects.In summary,this work introduces a robust digital manufacturing solution to advance the transformative landscape of Mg implants and scaffolds.©2024 Chongqing University.Publishing services provided by Elsevier B.V.on behalf of KeAi Communications Co.Ltd. 展开更多
关键词 SINTERING Binder jet additive manufacturing Computer-aided manufacturing Orthogonal cutting Magnesium implants
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A state-of-the-art review on recent advances in the fabrication and characteristics of magnesium-based alloys in biomedical applications 被引量:5
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作者 Fatemeh Zahra Akbarzadeh Masoud Sarraf +4 位作者 Erfan Rezvani Ghomi Vishnu Vijay Kumar Mojtaba Salehi Seeram Ramakrishna Sungchul Bae 《Journal of Magnesium and Alloys》 SCIE EI CAS CSCD 2024年第7期2569-2594,共26页
Magnesium(Mg)and its alloys have recently gained increasing attention in the biomedical field as promising biodegradable materials with harmless degradation products.Magnesium-based alloys have a wide range of biomedi... Magnesium(Mg)and its alloys have recently gained increasing attention in the biomedical field as promising biodegradable materials with harmless degradation products.Magnesium-based alloys have a wide range of biomedical applications because of their outstanding biocompatibility and unique mechanical properties.Widespread use of Mg-based biomedical devices eliminates the need for post-healing biomaterial removal surgery and minimizes the negative consequences of the implantation of permanent biomaterials,including stress shielding and undesired metal ion release in the body.This paper provides a literature review on the properties and manufacturing methods of Mgbased alloys for biomedical applications,including orthopedic implants,cardiovascular applications,surgical wires and staplers,and antitumor activities.Each application of Mg-based biomaterials is investigated from a biological perspective,including matching functional properties,biocompatibility,host tissue responses,and anti-microbial strategies,along with potential additive manufacturing technologies for these applications.Finally,an outlook is presented to provide recommendations for Mg-based biomaterials in the future. 展开更多
关键词 Mg-based alloys BIOCOMPATIBILITY Anti-microbial strategies Additive manufacturing Mg implants
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Direct evidence of melting and decomposition of TiC particles in laser powder bed fusion processed 316L-TiC composite
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作者 Wengang Zhai Wei Zhou +1 位作者 Yuan Yu Sharon Mui Ling Nai 《Journal of Materials Science & Technology》 2024年第31期166-175,共10页
Recent advancements have shown the effectiveness of strengthening 316L with TiC particles addition through the laser powder bed fusion(LPBF)process.However,the question remains whether TiC undergoes decomposition into... Recent advancements have shown the effectiveness of strengthening 316L with TiC particles addition through the laser powder bed fusion(LPBF)process.However,the question remains whether TiC undergoes decomposition into Ti and C atoms,primarily because of the challenges associated with measuring C at low concentrations.In this study,we employed atom probe tomography(APT)to provide evidence of decomposition by observing the presence of Ti and C atoms in the 316L matrix.The fast cooling rate of the LPBF process results in the supersaturation of Ti and C in the 316L matrix.Adding 3 wt%TiC particles increased the yield strength of LPBF-processed 316L from 599 MPa to 832 MPa.The subsequent annealing treatment resulted in the formation of more TiC nanoparticles as a result of precipitation from the supersaturated Ti and C in the 316L matrix.Consequently,the yield strength was further enhanced to 959 MPa after annealing at 700℃for 1 h.This study marks the first direct demonstration of the decomposition of TiC in metal matrix composites. 展开更多
关键词 Additive manufacturing Metal matrix composite Stainless steel TiC Heat treatment Precipitation
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