Under the extremely cold climatic condition,crops have to survive severe heat stress conditions,even if they are being kept in greenhouses.In the winter and spring of North China,the air and soil temperature is low in...Under the extremely cold climatic condition,crops have to survive severe heat stress conditions,even if they are being kept in greenhouses.In the winter and spring of North China,the air and soil temperature is low inside the greenhouse,and when using a traditional heating system,the energy consumption is high.This paper reports on a study of different design solutions for a root zone heating system based on a kind of low temperature radiation material.Root zone heating systems offer increasing crop quality and productivity.A novel type of heat preservation and root zone heating system was applied in greenhouse seedling.And through multiple experiments,the effect of the root zone heating system on the ambient environment and seedbed surface was studied,and the heat preservation effect and heating uniformity were discussed.Results show that single-layer film covering on the root zone heating system can make the average temperature at night increase 1°C.And the average seedbed surface and substrate temperature can increase 11.3°C and 5.2°C,respectively.In conclusion,the root zone heating system can effectively improve the environmental temperature of seedling and the uniformity of heating is high,which provides a strong guarantee for high-quality seedling cultivation.展开更多
Heating greenhouse is indispensable for plant development particularly in winter when the air temperature is lower.In that sense,root zone heating is more energy-saving than traditional air heating.The current work wa...Heating greenhouse is indispensable for plant development particularly in winter when the air temperature is lower.In that sense,root zone heating is more energy-saving than traditional air heating.The current work was devoted to the study of the effect of two root zone heating systems based on carbon crystal electrothermal film and low temperature hot water pipe on the microclimate and tomato yield in solar greenhouse.And their performance was tested in the coldest period of winter in Yongqing County of Hebei Province.The results showed that the use of root zone heating system can improve the average substrate temperature by 6.8℃.This microclimate improvement had a positive impact on tomato production.The output per square meter has increased by 19%compared to the unheated.It was also noted that the presence of root zone heating leads to a decrease in the development of disease in heated areas.Based on these results,the root zone heating system can be an effective method of improving the environmental temperature of crop plant,which is of great significance for increasing crop yield.展开更多
Three-dimensional thermal a nalysis simulation of a horizontal zone refining system is conducted for germanimn semiconductor materials. The considered geometry includes a g＇ral）hite boat filled with germanium placed...Three-dimensional thermal a nalysis simulation of a horizontal zone refining system is conducted for germanimn semiconductor materials. The considered geometry includes a g＇ral）hite boat filled with germanium placed in a cylindrical quartz tube. A flow of Ar and H2 gas mixture is purged througll the tube. A narrow section of the, boat is assmned to be exposed to a constant heat rate produced b v an rf coil located outside the quartz tube. The results of this analysis provide essential information about various parameters such as the shape of tile molten zone, required power and temperature gradient in the system.展开更多
This study addresses the issue of spray icing on the air intake grilles of ship power systems in cold maritime environments.Through numerical simulation methods,the influence of environmental parameters on icing chara...This study addresses the issue of spray icing on the air intake grilles of ship power systems in cold maritime environments.Through numerical simulation methods,the influence of environmental parameters on icing characteristics is revealed,and an energy-efficient zoned electric heating anti-icing strategy is proposed.A threedimensional grille model is constructed to systematically analyze the effects of environmental temperature(from−20℃to−4℃),droplet diameter(from 50μm to 500μm),and liquid water content(from 0.5 g/m³to 8 g/m³)on icing rates and blockage of the flow channel.The results indicate that low temperature and high liquid water content significantly exacerbate icing.Under the condition of an environmental temperature of−20℃,droplet diameter of 500μm,and liquid water content of 8 g/m³,the flow channel blockage ratio reaches 30.95%within 10 min.Additionally,as droplet diameter increases,the droplet impingement and icing regions become more concentrated toward the leading edge of blades.To mitigate grille icing in cold environments,an electric heating film configuration is employed for thermal protection.Optimization of the heating strategy reveals that the zoned heating approach,compared to the initial uniform heating scheme,effectively homogenizes surface temperature distribution while reducing total power consumption by 37.47%.This study validates the engineering applicability of the zoned electric heating anti/de-icing strategy,providing theoretical and technical support for the design of anti-icing systems in ship power systems operating in cold maritime regions.展开更多
H13 powder is cladded on steel P20 （base） by continuous COe laser, and the influence of technological pa rameters such as the laser power is analyzed. The 3-D model of synchronous powder feeding is built under Gauss...H13 powder is cladded on steel P20 （base） by continuous COe laser, and the influence of technological pa rameters such as the laser power is analyzed. The 3-D model of synchronous powder feeding is built under Gauss heat source. The simulative results in the heat affected zone are compared with the experimental ones, and the average er rors of width and depth are 15% and 4.5%, respectively. It is found that the simulative results provide basic data for investigating of laser cladding further.展开更多
Effects of Mg on the chemical component and size distribution of Ti-bearing inclusions favored grain refinement of the welding induced coarse-grained heat affected zone （CGHAZ）, with enhanced impact toughness in Ti-...Effects of Mg on the chemical component and size distribution of Ti-bearing inclusions favored grain refinement of the welding induced coarse-grained heat affected zone （CGHAZ）, with enhanced impact toughness in Ti-killed steels, which were examined based on experimental observations and thermodynamic calculations. The results indicated that the chemical constituents of the inclusions gradually varied from the Ti-O＋Ti-Mg-O compound oxide to the Ti-Mg-O＋MgO compound oxide and the single-phase MgO, as the Mg content increased from 0.002 3M to 0.006%. A trace addition of Mg （approximately 0. 002%） led to the refinement of Ti-bearing inclusions by creating the Ti-Mg-O compound oxide and provided favorable size distribution of the inclusions for acicular ferrite transformation with a high nucleation rate in the CGHAZ, and a high volume fraction of acicular ferrite was obtained in the CGHAZ with enhanced impact toughness. Otherwise, a high content of Mg （approximately 0. 006%） produced a single-phase MgO, which was impotent to nucleate an acicular ferrite, and a microstructure comprised of a ferrite side plate and a grain boundary ferrite developed in the CGHAZ. The experimental results were confirmed by thermodynamic calculations.展开更多
Effects of Zirconium on the chemical component and size distribution of Ti-bearing inclusions, favored the grain refinement of the welding reduced, coarse-grained heat affected zone （CGHAZ） with enhanced impact toug...Effects of Zirconium on the chemical component and size distribution of Ti-bearing inclusions, favored the grain refinement of the welding reduced, coarse-grained heat affected zone （CGHAZ） with enhanced impact toughness in Ti-killed steels, which were examined based on experimental observations and thermodynamic calculations. It indicated that the chemical constituents of inclusions gradually varied from the TiO oxide to the Ti-O＋Zr-O compound oxide and a single phase of the ZrO2 oxide, as the Zr content increased from zero to 0.0100%. A trace of Zr （0.0030%-0.0080%, depending on the oxygen content in liquid steel） provided a large amount of nucleating core for Ti oxide because of the larger specific density of ZrO2 oxide, and produced a small size distribution of the inclusions favorable for acicular ferrite transformation with a high nucleation rate in the CGHAZ, and a high volume fraction of acicular ferrite was obtained in the CGHAZ, with enhanced impact toughness. Otherwise, a high content of Zr （-0.0100%） produced a single phase Zr02, which was impotent to nucleate acicular ferrite, and a microstructure composed of ferrite side plate and grain boundary ferrite developed in the CGHAZ. The experimental results were confirmed by thermodynamic calculations.展开更多
The microstructure and the characteristics of the inclusions embedded in ferrite matrix in simulated coarse-grain heat affected zone (CGHAZ) of a Ti-Zr-treated high strength low alloy (HSLA) steel have been investigat...The microstructure and the characteristics of the inclusions embedded in ferrite matrix in simulated coarse-grain heat affected zone (CGHAZ) of a Ti-Zr-treated high strength low alloy (HSLA) steel have been investigated. The microstructure of the simulated CGHAZ dominantly consisted of intragranular acicular ferrite (IAF) combining with a small amount of polygonal ferrite (PF), widmanst tten ferrite (WF), bainite ferrite (BF), pearlite and martensite-austenite (M-A) islands. The PF, WF and BF were generally observed at the prior austenite grain boundaries and the interlocking acicular ferrite was usually found intragranularly. It was found that the inclusions were composed of Ti2O3, ZrO2, Al2O3 locating at the center of the particles and MnS lying on the surface layer of the inclusions. The intragranular complex inclusions promoted the acicular ferrite formation and the refinement of microstructure whilst those at prior austenite grain boundaries caused PF formation on the inclusions. The simulated CGHAZ consisting of such complicated microstructure exhibited desired mechanical properties.展开更多
The influence of Nb on microstructure, mechanical property and the transformation kinetics of the coarse grain heat affected zone （CGHAZ） in HSLA steels for different heat inputs, has been investigated. When welded ...The influence of Nb on microstructure, mechanical property and the transformation kinetics of the coarse grain heat affected zone （CGHAZ） in HSLA steels for different heat inputs, has been investigated. When welded at higher heat inputs （100-60 kJ/cm）, impact toughness values of the steel without Nb are much higher than those of the steel with Nb, and the lowest span is 153 J at 60 kJ/cm. But only a little higher values are observed at lower heat inputs （40-30 kJ/cm）, and the highest span is 68 J at 30 kJ/cm. Dilatation studies indicate that continuous cooling transformation starting temperatures （Ts） of CGHAZ for the steel with Nb are approximately 15-30℃ which are lower than those of the steel without Nb at all heat inputs. For higher heat inputs, Nb in solid solution suppresses ferrite transformation and promotes the formation of granular bainite which has detrimental effect on impact toughness. For lower heat inputs higher Charpy impact energy values in the steel with Nb are associated with the formation of low carbon self-tempered martensite.展开更多
Excellent Heat Affected Zone Toughness Technology Improved by use of Strong Deoxidizers (ETISD Technology) has been developed by Baosteel. When deoxidation of molten steel is conducted at the precisely controlled oxyg...Excellent Heat Affected Zone Toughness Technology Improved by use of Strong Deoxidizers (ETISD Technology) has been developed by Baosteel. When deoxidation of molten steel is conducted at the precisely controlled oxygen concentrations, the formation of the micro-meter inclusions and the nano-meter precipitates in the steel plate can be effectively controlled. During the welding process with high-heat input, the formation of acicular ferrite can be selectively promoted with the aid of micro-meter inclusions; the growth of γ grain can also be selectively restrained by the pinning effect of nano-meter precipitates. After welding with high-heat input of 400 kJ/cm, excellent heat affected zone toughness can be obtained for the steel plates with both of the above microstructures, and the average absorbed energy is greater than 200 J for V notch Charpy impact test at -20℃ .展开更多
One of the main problems during the welding of ferritic stainless steels is severe grain growth within the heat-affected zone （HAZ） In the present study, the microstmctural characteristics of tungsten inert gas （TI...One of the main problems during the welding of ferritic stainless steels is severe grain growth within the heat-affected zone （HAZ） In the present study, the microstmctural characteristics of tungsten inert gas （TIG） welded AISI409 ferritic stainless steel were investigated by electron backscattered diffraction （EBSD）, and the effects of welding parameters on the grain size, local misorientation, and low-angle grain boundaries were studied. A 3-D finite element model （FEM） was developed to predict the effects of welding parameters on the holding time of the HAZ above the critical temperature of grain growth. It is found that the base metal is not fully recrystallized. During the welding, complete recrystallization is followed by severe grain growth. A decrease in the number of low-angle grain boundaries is observed within the HAZ. FEM results show that the final state of residual sWains is caused by competition between welding plastic strains and their release by recrystallization. Still, the decisive factor for grain growth is heat input.展开更多
In the wire bonding process of microelectronic packaging,heat affect zone(HAZ)is an important factor governing the loop profile of bonding.The height of loop is affected by the length of the HAZ.Factors governing the ...In the wire bonding process of microelectronic packaging,heat affect zone(HAZ)is an important factor governing the loop profile of bonding.The height of loop is affected by the length of the HAZ.Factors governing the HAZ were studied.To investigate this relationship,experiments were done for various sizes of wire and free air ball(FAB).Electric flame-off(EFO)current, EFO time,EFO gap and recrystallization were also studied.The results show that as the size of FAB becomes larger,the length of HAZ increases.With the increase of EFO current and time,the length of HAZ becomes longer.When FAB forms at the same parameter the length of HAZ becomes shorter with the high temperature of recrystallization.展开更多
Coarsening, embrittlement and corrosion sensitization in a high temperature heat-affected zone （HTHAZ） are the major problems when 12% chromium low carbon stainless steel is being welded, which induce the deteriorat...Coarsening, embrittlement and corrosion sensitization in a high temperature heat-affected zone （HTHAZ） are the major problems when 12% chromium low carbon stainless steel is being welded, which induce the deterioration of the impact toughness at a low temperature and intergranular corrosion resistance property. This study investigates the corresponding microstructures in HTHAZ with different chemical compositions and heat inputs through thermal simulation tests. The results show that the martensite content increases with the descending of ferrite factor （FF） when FF is below 9.0 and heat input influences the microstructure of high FF steel in HTHAZ. Martensite of 12% Cr stainless steel in HTHAZ with only Nb stabilization reticularly distributes at ferrite grain boundaries.展开更多
Microstructure and mechanical properties of the heat affected zone(HAZ)in multi-pass gas metal arc(GMA)welded Al Zn Mg Cu alloy plates were investigated,based upon which the mechanical anisotropy and fracture mechanis...Microstructure and mechanical properties of the heat affected zone(HAZ)in multi-pass gas metal arc(GMA)welded Al Zn Mg Cu alloy plates were investigated,based upon which the mechanical anisotropy and fracture mechanism were analyzed.The microstructure and composition were analyzed by scanning electron microscope(SEM)and energy dispersive spectroscope(EDS).X-ray diffractometer(XRD),transmission electron microscope(TEM)and selective area electron diffraction(SAED)were used to analyze the phase composition.The distribution of microhardness was identified as gradual transition and tensile strength had a tendency to decrease first and then increase.The distribution of nano-sizedη(MgZn2)particles in theα(Al)matrix and Al2MgCu phase determined the tensile performances along the thickness direction and led to the formation of ductile/brittle composite fracture in the HAZ.The continuous distribution of Al2MgCu phase in the strip intergranular precipitates gave birth to premature cracks and the brittle fracture region.The precipitated particles coarsening also led to the deterioration of mechanical properties.展开更多
Austenitic stainless steels are usually chosen to make many components of nuclear power plants （NPPs）. However, their microstructure in the heat-affected zone （HAZ） will change during the welding process. Some fai...Austenitic stainless steels are usually chosen to make many components of nuclear power plants （NPPs）. However, their microstructure in the heat-affected zone （HAZ） will change during the welding process. Some failures of the weld joints, mainly stress corrosion cracking （SCC）, have been found to be located in the HAZ. In this research, the microstructure, micro-hardness, residual strain and SCC behavior at different locations of the 316L HAZ cut from a safeend dissimilar metal weld joint were studied. However, traditional optical microscope observation could not find any microstructural difference between the HAZ and the base metal, higher residual strain and micro-hardness, and higher fraction of random high-angle grain boundaries were found in the HAZ than in the base metal when studied by using electron back-scattering diffraction scanning and micro-hardness test. What＇s more, the residual strain, the microhardness and the fraction of random grain boundaries decreased, while the fraction of coincidence site lattice grain boundaries increased with increasing the distance from the fusion boundary in 316L HAZ. Creviced bent beam test was applied to evaluate the SCC susceptibility at different locations of 316L HAZ and base metal. It was found that the HAZ had higher SCC susceptibility than the base metal and SCC resistance increased when increasing the distance from the fusion boundary in 316L HAZ.展开更多
Quantitative research on the heat affected zone （ HAZ） o f weave bead welding （ WBW） joint fo r Invar alloy is carried out in this paper. Based on the morphology and related data analysis of the weld se...Quantitative research on the heat affected zone （ HAZ） o f weave bead welding （ WBW） joint fo r Invar alloy is carried out in this paper. Based on the morphology and related data analysis of the weld seam, the width difference o f each layer and the forming mechanism are analyzed. Results show that the bottom layer （ Layer 1 ） has the widest HAZ and the smallest fluctuation, which reaches 1 200 ｜jLm. HAZ width o f layer 2 to 5 is relatively narrower which is basically below 600 jjim, while the amplitude fluctuation is greater. The main reason lies in the welding path. The long straight welding without weave causes the base metal near the groove fully melts which causes by the long straight welding without weave, while welding with weave leads to the uneven and inadequate melting of metal near groove.展开更多
Excellent heat affected zone(HAZ)toughness technology improved by strong deoxidizers(ETISI)technology has been developed by Baosteel.In the deoxidation process of molten steel by adding strong deoxidizers,the formatio...Excellent heat affected zone(HAZ)toughness technology improved by strong deoxidizers(ETISI)technology has been developed by Baosteel.In the deoxidation process of molten steel by adding strong deoxidizers,the formation of micrometer inclusions and nano-meter precipitates in steel plates can be effectively controlled by a precise control of oxygen concentration.In the welding process with a high-heat input,the formation of acicular ferrite can be selectively promoted with the aid of the micrometer inclusions;the growth of γ grains can also be selectively restrained by the pinning effect of the nano-meter precipitates.After welding with a high-heat input of 400 kJ/cm,excellent HAZ toughness can be obtained in the steel plates with both of the above microstructures,and the average absorbed energy is greater than 200 J for the V-notch Charpy impact test at-20℃.展开更多
The exploration of unconventional and/or new energy resources has become the focus of energy research worldwide,given the shortage of fossil fuels.As a potential energy resource,gas hydrate exists only in the environm...The exploration of unconventional and/or new energy resources has become the focus of energy research worldwide,given the shortage of fossil fuels.As a potential energy resource,gas hydrate exists only in the environment of high pressure and low temperature,mainly distributing in the sediments of the seafloor in the continental margins and the permafrost zones in land.The accurate determination of the thickness of gas hydrate stability zone is essential yet challenging in the assessment of the exploitation potential.The majority of previous studies obtain this thickness by detecting the bottom simulating reflectors（BSRs） layer on the seismic profiles.The phase equilibrium between gas hydrate stable state with its temperature and pressure provides an opportunity to derive the thickness with the geothermal method.Based on the latest geothermal dataset,we calculated the thickness of the gas hydrate stability zone（GHSZ） in the north continental margin of the South China Sea.Our results indicate that the thicknesses of gas hydrate stability zone vary greatly in different areas of the northern margin of the South China Sea.The thickness mainly concentrates on 200–300 m and distributes in the southwestern and eastern areas with belt-like shape.We further confirmed a certain relationship between the GHSZ thickness and factors such as heat flow and water depth.The thickness of gas hydrate stability zone is found to be large where the heat flow is relatively low.The GHSZ thickness increases with the increase of the water depth,but it tends to stay steady when the water depth deeper than 3 000 m.The findings would improve the assessment of gas hydrate resource potential in the South China Sea.展开更多
The simulated heat affected zone （HAZ） of the high strength low alloy （HSLA） steels containing 0%, 0.047%, 0.097% and 0.151% vanadium, respectively, were studied with Gleeble-2000 thermomechanical simulator to det...The simulated heat affected zone （HAZ） of the high strength low alloy （HSLA） steels containing 0%, 0.047%, 0.097% and 0.151% vanadium, respectively, were studied with Gleeble-2000 thermomechanical simulator to determine the influence of vanadium addition on the mechanical properties of the HAZ. The HAZ simulation involved reheating the samples to 1350℃, and then cooling to ambient temperature at a cooling rate of 5℃/s ranging from 800 to 500℃ （△8/5=60s）. The mechanical properties including tensile strength and -20℃ impact toughness were conducted. The microstructures of the base steel and the simulated HAZs were investigated using optical microscope, scanning electron microscope （ SEM ） and transmission electron microscope （TEM）. Based on the systemutic examination, the present work confirmed that about 0.05% vanadium addition to low carbon low alloy steels resulted in expected balance of strength and toughness of the HAZ. And more than 0.10% levels addition led to detrimental toughness of the HAZ SEM study showed that the simulated 0.097% and 0.151%V HAZs consisted of more coarse ferrite plates with greater and more M-A constituents along austenite grain and ferrite plate bound- aries. The impact fracture surfaces of the simulated 0.097% and 0.151%V HAZs showed typically brittle mode with predominant cleavages. The size of the facet in the fracture surface increased with increasing vanadium level from 0.097% to 0.151%.As a result, the simulated 0.151% V HAZ has the lowest impact toughness of the four specimens.展开更多
This article studies the transient heat conduction in a slab when passing through various sections of the furnace, and focuses on the thickness of the scale layer formed on the slab. The transient heat conduction beha...This article studies the transient heat conduction in a slab when passing through various sections of the furnace, and focuses on the thickness of the scale layer formed on the slab. The transient heat conduction behavior of a slab in various sections of the heating furnace is analyzed using the Laplace transformation method, including the pre-heating zone, the first heating zone, the second heating zone, and the soaking zone. The heating pattern of the furnace is then modified to reduce fuel consumption. The simulation results show that the scale layer formed on the slab significantly influences the quality of the hot rolled coil formed, and how the furnace parameters affect the efficiency of the furnace and the quality of the coil.展开更多
基金This work was financially supported by the National Key Research and Development Program of China(Grant No.2017YFD0701500)and the Hebei Province Key Research and Development Program(Grant No.19227214D).
文摘Under the extremely cold climatic condition,crops have to survive severe heat stress conditions,even if they are being kept in greenhouses.In the winter and spring of North China,the air and soil temperature is low inside the greenhouse,and when using a traditional heating system,the energy consumption is high.This paper reports on a study of different design solutions for a root zone heating system based on a kind of low temperature radiation material.Root zone heating systems offer increasing crop quality and productivity.A novel type of heat preservation and root zone heating system was applied in greenhouse seedling.And through multiple experiments,the effect of the root zone heating system on the ambient environment and seedbed surface was studied,and the heat preservation effect and heating uniformity were discussed.Results show that single-layer film covering on the root zone heating system can make the average temperature at night increase 1°C.And the average seedbed surface and substrate temperature can increase 11.3°C and 5.2°C,respectively.In conclusion,the root zone heating system can effectively improve the environmental temperature of seedling and the uniformity of heating is high,which provides a strong guarantee for high-quality seedling cultivation.
基金support provided by Hebei Province Key Research and Development Program(Grant No.21327210D)Independent Research and Development Plan of Academy of Agricultural Planning and Engineering,Ministry of Agriculture and Rural Affairs(Grant No.SP202101,Grant No.QD202107).
文摘Heating greenhouse is indispensable for plant development particularly in winter when the air temperature is lower.In that sense,root zone heating is more energy-saving than traditional air heating.The current work was devoted to the study of the effect of two root zone heating systems based on carbon crystal electrothermal film and low temperature hot water pipe on the microclimate and tomato yield in solar greenhouse.And their performance was tested in the coldest period of winter in Yongqing County of Hebei Province.The results showed that the use of root zone heating system can improve the average substrate temperature by 6.8℃.This microclimate improvement had a positive impact on tomato production.The output per square meter has increased by 19%compared to the unheated.It was also noted that the presence of root zone heating leads to a decrease in the development of disease in heated areas.Based on these results,the root zone heating system can be an effective method of improving the environmental temperature of crop plant,which is of great significance for increasing crop yield.
文摘Three-dimensional thermal a nalysis simulation of a horizontal zone refining system is conducted for germanimn semiconductor materials. The considered geometry includes a g＇ral）hite boat filled with germanium placed in a cylindrical quartz tube. A flow of Ar and H2 gas mixture is purged througll the tube. A narrow section of the, boat is assmned to be exposed to a constant heat rate produced b v an rf coil located outside the quartz tube. The results of this analysis provide essential information about various parameters such as the shape of tile molten zone, required power and temperature gradient in the system.
基金supported in part by the Ship Preliminary Research Project (No.3020401020102)。
文摘This study addresses the issue of spray icing on the air intake grilles of ship power systems in cold maritime environments.Through numerical simulation methods,the influence of environmental parameters on icing characteristics is revealed,and an energy-efficient zoned electric heating anti-icing strategy is proposed.A threedimensional grille model is constructed to systematically analyze the effects of environmental temperature(from−20℃to−4℃),droplet diameter(from 50μm to 500μm),and liquid water content(from 0.5 g/m³to 8 g/m³)on icing rates and blockage of the flow channel.The results indicate that low temperature and high liquid water content significantly exacerbate icing.Under the condition of an environmental temperature of−20℃,droplet diameter of 500μm,and liquid water content of 8 g/m³,the flow channel blockage ratio reaches 30.95%within 10 min.Additionally,as droplet diameter increases,the droplet impingement and icing regions become more concentrated toward the leading edge of blades.To mitigate grille icing in cold environments,an electric heating film configuration is employed for thermal protection.Optimization of the heating strategy reveals that the zoned heating approach,compared to the initial uniform heating scheme,effectively homogenizes surface temperature distribution while reducing total power consumption by 37.47%.This study validates the engineering applicability of the zoned electric heating anti/de-icing strategy,providing theoretical and technical support for the design of anti-icing systems in ship power systems operating in cold maritime regions.
基金Item Sponsored by Fund of Office of Science and Technology of Zhejiang Province of China(2008C31041)
文摘H13 powder is cladded on steel P20 （base） by continuous COe laser, and the influence of technological pa rameters such as the laser power is analyzed. The 3-D model of synchronous powder feeding is built under Gauss heat source. The simulative results in the heat affected zone are compared with the experimental ones, and the average er rors of width and depth are 15% and 4.5%, respectively. It is found that the simulative results provide basic data for investigating of laser cladding further.
文摘Effects of Mg on the chemical component and size distribution of Ti-bearing inclusions favored grain refinement of the welding induced coarse-grained heat affected zone （CGHAZ）, with enhanced impact toughness in Ti-killed steels, which were examined based on experimental observations and thermodynamic calculations. The results indicated that the chemical constituents of the inclusions gradually varied from the Ti-O＋Ti-Mg-O compound oxide to the Ti-Mg-O＋MgO compound oxide and the single-phase MgO, as the Mg content increased from 0.002 3M to 0.006%. A trace addition of Mg （approximately 0. 002%） led to the refinement of Ti-bearing inclusions by creating the Ti-Mg-O compound oxide and provided favorable size distribution of the inclusions for acicular ferrite transformation with a high nucleation rate in the CGHAZ, and a high volume fraction of acicular ferrite was obtained in the CGHAZ with enhanced impact toughness. Otherwise, a high content of Mg （approximately 0. 006%） produced a single-phase MgO, which was impotent to nucleate an acicular ferrite, and a microstructure comprised of a ferrite side plate and a grain boundary ferrite developed in the CGHAZ. The experimental results were confirmed by thermodynamic calculations.
文摘Effects of Zirconium on the chemical component and size distribution of Ti-bearing inclusions, favored the grain refinement of the welding reduced, coarse-grained heat affected zone （CGHAZ） with enhanced impact toughness in Ti-killed steels, which were examined based on experimental observations and thermodynamic calculations. It indicated that the chemical constituents of inclusions gradually varied from the TiO oxide to the Ti-O＋Zr-O compound oxide and a single phase of the ZrO2 oxide, as the Zr content increased from zero to 0.0100%. A trace of Zr （0.0030%-0.0080%, depending on the oxygen content in liquid steel） provided a large amount of nucleating core for Ti oxide because of the larger specific density of ZrO2 oxide, and produced a small size distribution of the inclusions favorable for acicular ferrite transformation with a high nucleation rate in the CGHAZ, and a high volume fraction of acicular ferrite was obtained in the CGHAZ, with enhanced impact toughness. Otherwise, a high content of Zr （-0.0100%） produced a single phase Zr02, which was impotent to nucleate acicular ferrite, and a microstructure composed of ferrite side plate and grain boundary ferrite developed in the CGHAZ. The experimental results were confirmed by thermodynamic calculations.
文摘The microstructure and the characteristics of the inclusions embedded in ferrite matrix in simulated coarse-grain heat affected zone (CGHAZ) of a Ti-Zr-treated high strength low alloy (HSLA) steel have been investigated. The microstructure of the simulated CGHAZ dominantly consisted of intragranular acicular ferrite (IAF) combining with a small amount of polygonal ferrite (PF), widmanst tten ferrite (WF), bainite ferrite (BF), pearlite and martensite-austenite (M-A) islands. The PF, WF and BF were generally observed at the prior austenite grain boundaries and the interlocking acicular ferrite was usually found intragranularly. It was found that the inclusions were composed of Ti2O3, ZrO2, Al2O3 locating at the center of the particles and MnS lying on the surface layer of the inclusions. The intragranular complex inclusions promoted the acicular ferrite formation and the refinement of microstructure whilst those at prior austenite grain boundaries caused PF formation on the inclusions. The simulated CGHAZ consisting of such complicated microstructure exhibited desired mechanical properties.
文摘The influence of Nb on microstructure, mechanical property and the transformation kinetics of the coarse grain heat affected zone （CGHAZ） in HSLA steels for different heat inputs, has been investigated. When welded at higher heat inputs （100-60 kJ/cm）, impact toughness values of the steel without Nb are much higher than those of the steel with Nb, and the lowest span is 153 J at 60 kJ/cm. But only a little higher values are observed at lower heat inputs （40-30 kJ/cm）, and the highest span is 68 J at 30 kJ/cm. Dilatation studies indicate that continuous cooling transformation starting temperatures （Ts） of CGHAZ for the steel with Nb are approximately 15-30℃ which are lower than those of the steel without Nb at all heat inputs. For higher heat inputs, Nb in solid solution suppresses ferrite transformation and promotes the formation of granular bainite which has detrimental effect on impact toughness. For lower heat inputs higher Charpy impact energy values in the steel with Nb are associated with the formation of low carbon self-tempered martensite.
文摘Excellent Heat Affected Zone Toughness Technology Improved by use of Strong Deoxidizers (ETISD Technology) has been developed by Baosteel. When deoxidation of molten steel is conducted at the precisely controlled oxygen concentrations, the formation of the micro-meter inclusions and the nano-meter precipitates in the steel plate can be effectively controlled. During the welding process with high-heat input, the formation of acicular ferrite can be selectively promoted with the aid of micro-meter inclusions; the growth of γ grain can also be selectively restrained by the pinning effect of nano-meter precipitates. After welding with high-heat input of 400 kJ/cm, excellent heat affected zone toughness can be obtained for the steel plates with both of the above microstructures, and the average absorbed energy is greater than 200 J for V notch Charpy impact test at -20℃ .
文摘One of the main problems during the welding of ferritic stainless steels is severe grain growth within the heat-affected zone （HAZ） In the present study, the microstmctural characteristics of tungsten inert gas （TIG） welded AISI409 ferritic stainless steel were investigated by electron backscattered diffraction （EBSD）, and the effects of welding parameters on the grain size, local misorientation, and low-angle grain boundaries were studied. A 3-D finite element model （FEM） was developed to predict the effects of welding parameters on the holding time of the HAZ above the critical temperature of grain growth. It is found that the base metal is not fully recrystallized. During the welding, complete recrystallization is followed by severe grain growth. A decrease in the number of low-angle grain boundaries is observed within the HAZ. FEM results show that the final state of residual sWains is caused by competition between welding plastic strains and their release by recrystallization. Still, the decisive factor for grain growth is heat input.
基金Project(50705027)supported by the National Natural Science Foundation of ChinaProject(2007AA04Z315)supported by the National High-Tech Research and Development Program of China。
文摘In the wire bonding process of microelectronic packaging,heat affect zone(HAZ)is an important factor governing the loop profile of bonding.The height of loop is affected by the length of the HAZ.Factors governing the HAZ were studied.To investigate this relationship,experiments were done for various sizes of wire and free air ball(FAB).Electric flame-off(EFO)current, EFO time,EFO gap and recrystallization were also studied.The results show that as the size of FAB becomes larger,the length of HAZ increases.With the increase of EFO current and time,the length of HAZ becomes longer.When FAB forms at the same parameter the length of HAZ becomes shorter with the high temperature of recrystallization.
文摘Coarsening, embrittlement and corrosion sensitization in a high temperature heat-affected zone （HTHAZ） are the major problems when 12% chromium low carbon stainless steel is being welded, which induce the deterioration of the impact toughness at a low temperature and intergranular corrosion resistance property. This study investigates the corresponding microstructures in HTHAZ with different chemical compositions and heat inputs through thermal simulation tests. The results show that the martensite content increases with the descending of ferrite factor （FF） when FF is below 9.0 and heat input influences the microstructure of high FF steel in HTHAZ. Martensite of 12% Cr stainless steel in HTHAZ with only Nb stabilization reticularly distributes at ferrite grain boundaries.
基金Project(51905126) supported by the National Natural Science Foundation of ChinaProject(2018M641822) supported by the China Postdoctoral Science Foundation-General ProgramProject(HIT.NSRIF.201703) supported by the Natural Scientific Research Innovation Foundation in HIT,China
文摘Microstructure and mechanical properties of the heat affected zone(HAZ)in multi-pass gas metal arc(GMA)welded Al Zn Mg Cu alloy plates were investigated,based upon which the mechanical anisotropy and fracture mechanism were analyzed.The microstructure and composition were analyzed by scanning electron microscope(SEM)and energy dispersive spectroscope(EDS).X-ray diffractometer(XRD),transmission electron microscope(TEM)and selective area electron diffraction(SAED)were used to analyze the phase composition.The distribution of microhardness was identified as gradual transition and tensile strength had a tendency to decrease first and then increase.The distribution of nano-sizedη(MgZn2)particles in theα(Al)matrix and Al2MgCu phase determined the tensile performances along the thickness direction and led to the formation of ductile/brittle composite fracture in the HAZ.The continuous distribution of Al2MgCu phase in the strip intergranular precipitates gave birth to premature cracks and the brittle fracture region.The precipitated particles coarsening also led to the deterioration of mechanical properties.
基金financially supported by the National Natural Science Foundation of China (No. 51301183)Science and Technology Commission of Shanghai Municipality under Grant No. 14DZ2250300, Shanghai, China
文摘Austenitic stainless steels are usually chosen to make many components of nuclear power plants （NPPs）. However, their microstructure in the heat-affected zone （HAZ） will change during the welding process. Some failures of the weld joints, mainly stress corrosion cracking （SCC）, have been found to be located in the HAZ. In this research, the microstructure, micro-hardness, residual strain and SCC behavior at different locations of the 316L HAZ cut from a safeend dissimilar metal weld joint were studied. However, traditional optical microscope observation could not find any microstructural difference between the HAZ and the base metal, higher residual strain and micro-hardness, and higher fraction of random high-angle grain boundaries were found in the HAZ than in the base metal when studied by using electron back-scattering diffraction scanning and micro-hardness test. What＇s more, the residual strain, the microhardness and the fraction of random grain boundaries decreased, while the fraction of coincidence site lattice grain boundaries increased with increasing the distance from the fusion boundary in 316L HAZ. Creviced bent beam test was applied to evaluate the SCC susceptibility at different locations of 316L HAZ and base metal. It was found that the HAZ had higher SCC susceptibility than the base metal and SCC resistance increased when increasing the distance from the fusion boundary in 316L HAZ.
基金the financial support of the project from Shanghai Municipal Commission of Economy and Informatization (15XI-1-15)Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions (PAPD)
文摘Quantitative research on the heat affected zone （ HAZ） o f weave bead welding （ WBW） joint fo r Invar alloy is carried out in this paper. Based on the morphology and related data analysis of the weld seam, the width difference o f each layer and the forming mechanism are analyzed. Results show that the bottom layer （ Layer 1 ） has the widest HAZ and the smallest fluctuation, which reaches 1 200 ｜jLm. HAZ width o f layer 2 to 5 is relatively narrower which is basically below 600 jjim, while the amplitude fluctuation is greater. The main reason lies in the welding path. The long straight welding without weave causes the base metal near the groove fully melts which causes by the long straight welding without weave, while welding with weave leads to the uneven and inadequate melting of metal near groove.
文摘Excellent heat affected zone(HAZ)toughness technology improved by strong deoxidizers(ETISI)technology has been developed by Baosteel.In the deoxidation process of molten steel by adding strong deoxidizers,the formation of micrometer inclusions and nano-meter precipitates in steel plates can be effectively controlled by a precise control of oxygen concentration.In the welding process with a high-heat input,the formation of acicular ferrite can be selectively promoted with the aid of the micrometer inclusions;the growth of γ grains can also be selectively restrained by the pinning effect of the nano-meter precipitates.After welding with a high-heat input of 400 kJ/cm,excellent HAZ toughness can be obtained in the steel plates with both of the above microstructures,and the average absorbed energy is greater than 200 J for the V-notch Charpy impact test at-20℃.
基金The National Natural Science Foundation of China under contract No.41176037the Ministry of Science and Technology Project under contract No.2016ZX05026-002-007+1 种基金the New Century Excellent Talents Program of MOE under contract No.NCET-12-263Jiangsu Province College Student Scientific Training Program under contract No.XZ1210284007
文摘The exploration of unconventional and/or new energy resources has become the focus of energy research worldwide,given the shortage of fossil fuels.As a potential energy resource,gas hydrate exists only in the environment of high pressure and low temperature,mainly distributing in the sediments of the seafloor in the continental margins and the permafrost zones in land.The accurate determination of the thickness of gas hydrate stability zone is essential yet challenging in the assessment of the exploitation potential.The majority of previous studies obtain this thickness by detecting the bottom simulating reflectors（BSRs） layer on the seismic profiles.The phase equilibrium between gas hydrate stable state with its temperature and pressure provides an opportunity to derive the thickness with the geothermal method.Based on the latest geothermal dataset,we calculated the thickness of the gas hydrate stability zone（GHSZ） in the north continental margin of the South China Sea.Our results indicate that the thicknesses of gas hydrate stability zone vary greatly in different areas of the northern margin of the South China Sea.The thickness mainly concentrates on 200–300 m and distributes in the southwestern and eastern areas with belt-like shape.We further confirmed a certain relationship between the GHSZ thickness and factors such as heat flow and water depth.The thickness of gas hydrate stability zone is found to be large where the heat flow is relatively low.The GHSZ thickness increases with the increase of the water depth,but it tends to stay steady when the water depth deeper than 3 000 m.The findings would improve the assessment of gas hydrate resource potential in the South China Sea.
文摘The simulated heat affected zone （HAZ） of the high strength low alloy （HSLA） steels containing 0%, 0.047%, 0.097% and 0.151% vanadium, respectively, were studied with Gleeble-2000 thermomechanical simulator to determine the influence of vanadium addition on the mechanical properties of the HAZ. The HAZ simulation involved reheating the samples to 1350℃, and then cooling to ambient temperature at a cooling rate of 5℃/s ranging from 800 to 500℃ （△8/5=60s）. The mechanical properties including tensile strength and -20℃ impact toughness were conducted. The microstructures of the base steel and the simulated HAZs were investigated using optical microscope, scanning electron microscope （ SEM ） and transmission electron microscope （TEM）. Based on the systemutic examination, the present work confirmed that about 0.05% vanadium addition to low carbon low alloy steels resulted in expected balance of strength and toughness of the HAZ. And more than 0.10% levels addition led to detrimental toughness of the HAZ SEM study showed that the simulated 0.097% and 0.151%V HAZs consisted of more coarse ferrite plates with greater and more M-A constituents along austenite grain and ferrite plate bound- aries. The impact fracture surfaces of the simulated 0.097% and 0.151%V HAZs showed typically brittle mode with predominant cleavages. The size of the facet in the fracture surface increased with increasing vanadium level from 0.097% to 0.151%.As a result, the simulated 0.151% V HAZ has the lowest impact toughness of the four specimens.
文摘This article studies the transient heat conduction in a slab when passing through various sections of the furnace, and focuses on the thickness of the scale layer formed on the slab. The transient heat conduction behavior of a slab in various sections of the heating furnace is analyzed using the Laplace transformation method, including the pre-heating zone, the first heating zone, the second heating zone, and the soaking zone. The heating pattern of the furnace is then modified to reduce fuel consumption. The simulation results show that the scale layer formed on the slab significantly influences the quality of the hot rolled coil formed, and how the furnace parameters affect the efficiency of the furnace and the quality of the coil.
