In order to solve the problem of low productivity,unqualified segment length and high energy consumption during the process of crushing square bale straw caused by improper operation parameters,a 9FF square bale straw...In order to solve the problem of low productivity,unqualified segment length and high energy consumption during the process of crushing square bale straw caused by improper operation parameters,a 9FF square bale straw crusher was developed.In this study,by taking maize straw as the test material,the feeding speed,spindle speed of the crushing device and the state of the crushing device were taken as influence factors,and standard straw length rate,productivity per net working hour(hereinafter referred to as NWH)and energy consumption per ton of product as test indicators,the influence of the factors on the indicators were studied,and tests were carried out on the process of square bale straw crushing.By adopting the single factor test on the effect of the feeding speed,the spindle speed of the crushing device and the state of the crushing device on the test indicators,the suitable range of each factor was determined,respectively.Using the orthogonal test method,range method,variance method and comprehensive balance method,the experiment analyzed the significance of the influence of the three factors on various indicators and the order of priority.The test results showed that:the feeding speed was 5 m/min,spindle speed was 3000 r/min,and the state of the crushing device was a mixing cutter hammer,which was the best parameter combination(A1B1C1)for the processing technology of the square bale forage crusher.The standard straw length rate was 93.7%,and the productivity per NWH was 2.80 t/h,with energy consumption per ton of 4.72 kW·h/t,in which the standard straw length rate and productivity per NWH reached optimal values,and the energy consumption per ton of product was slightly higher than the optimal value in the experiment.The research results can provide a reference for the optimal design of the special crusher for square bale straw.展开更多
Existing development for cyclone separation cleaning components of the rapeseed combine harvester,which employs the suspending airflow to separate the rapeseeds from the materials other than grain(MOG),has the challen...Existing development for cyclone separation cleaning components of the rapeseed combine harvester,which employs the suspending airflow to separate the rapeseeds from the materials other than grain(MOG),has the challenge to figure out the optimal working parameters,highlighting a need for exploration of the invisible airflow based on Computational Fluid Dynamics(CFD).The airflow status was mainly affected by the air velocities of the inlet,and the outlet for the MOG.The single factor and response surface experiments were carried out.It could be found that the inlet and MOG outlet velocities affected the air velocities through the change in the air quantity.Furthermore,the mathematical model of the relationship between the air velocities inside the cyclone and the working parameters was built,and the optimal combination of working parameters was obtained by multi-objective optimization.The inlet and outlet velocities of the optimal combination were 4.25 m/s and 29.87 m/s,respectively.Under this condition,the cleaning ratio and loss ratio of the cleaning device was 94.62%and 5.39%,respectively,as validated by the field experiment.The findings provide references for the improvement of cleaning systems for rapeseed combine harvesters.展开更多
基金The authors acknowledge that this work was financially supported by the National Natural Science Foundation of Xinjiang Uygur Autonomous Region(Grant No.2018D01A60).
文摘In order to solve the problem of low productivity,unqualified segment length and high energy consumption during the process of crushing square bale straw caused by improper operation parameters,a 9FF square bale straw crusher was developed.In this study,by taking maize straw as the test material,the feeding speed,spindle speed of the crushing device and the state of the crushing device were taken as influence factors,and standard straw length rate,productivity per net working hour(hereinafter referred to as NWH)and energy consumption per ton of product as test indicators,the influence of the factors on the indicators were studied,and tests were carried out on the process of square bale straw crushing.By adopting the single factor test on the effect of the feeding speed,the spindle speed of the crushing device and the state of the crushing device on the test indicators,the suitable range of each factor was determined,respectively.Using the orthogonal test method,range method,variance method and comprehensive balance method,the experiment analyzed the significance of the influence of the three factors on various indicators and the order of priority.The test results showed that:the feeding speed was 5 m/min,spindle speed was 3000 r/min,and the state of the crushing device was a mixing cutter hammer,which was the best parameter combination(A1B1C1)for the processing technology of the square bale forage crusher.The standard straw length rate was 93.7%,and the productivity per NWH was 2.80 t/h,with energy consumption per ton of 4.72 kW·h/t,in which the standard straw length rate and productivity per NWH reached optimal values,and the energy consumption per ton of product was slightly higher than the optimal value in the experiment.The research results can provide a reference for the optimal design of the special crusher for square bale straw.
基金supported by the National Natural Science Foundation of China(Grant No.52205270 and 52075210)the China Postdoctoral Science Foundation(Grant No.2020M682438)China Agriculture Research System of MOF and MARA(Grant No.CARS-12).
文摘Existing development for cyclone separation cleaning components of the rapeseed combine harvester,which employs the suspending airflow to separate the rapeseeds from the materials other than grain(MOG),has the challenge to figure out the optimal working parameters,highlighting a need for exploration of the invisible airflow based on Computational Fluid Dynamics(CFD).The airflow status was mainly affected by the air velocities of the inlet,and the outlet for the MOG.The single factor and response surface experiments were carried out.It could be found that the inlet and MOG outlet velocities affected the air velocities through the change in the air quantity.Furthermore,the mathematical model of the relationship between the air velocities inside the cyclone and the working parameters was built,and the optimal combination of working parameters was obtained by multi-objective optimization.The inlet and outlet velocities of the optimal combination were 4.25 m/s and 29.87 m/s,respectively.Under this condition,the cleaning ratio and loss ratio of the cleaning device was 94.62%and 5.39%,respectively,as validated by the field experiment.The findings provide references for the improvement of cleaning systems for rapeseed combine harvesters.
