The influence of Nb-V microalloying on the hot deformation behavior and microstructures of medium Mn steel(MMS)was investigated by uniaxial hot compression tests.By establishing the constitutive equations for simulati...The influence of Nb-V microalloying on the hot deformation behavior and microstructures of medium Mn steel(MMS)was investigated by uniaxial hot compression tests.By establishing the constitutive equations for simulating the measured flow curves,we successfully constructed deformation activation energy(Q)maps and processing maps for identifying the region of flow instability.We concluded the following consequences of Nb-V alloying for MMS.(i)The critical strain increases and the increment diminishes with the increasing deformation temperature,suggesting that NbC precipitates more efficiently retard dynamic recrystallization(DRX)in MMS compared with solute Nb.(ii)The deformation activation energy of MMS is significantly increased and even higher than that of some reported high Mn steels,suggesting that its ability to retard DRX is greater than that of the high Mn content.(iii)The hot workability of MMS is improved by narrowing the hot processing window for the unstable flow stress,in which fine recrystallized and coarse unrecrystallized grains are present.展开更多
Hemihydrate phosphogypsum(HPG)-based filling materials have become a new low-cost green alternative for early strength filling materials.They also provide a promising solution for the large-scale utilization of phosph...Hemihydrate phosphogypsum(HPG)-based filling materials have become a new low-cost green alternative for early strength filling materials.They also provide a promising solution for the large-scale utilization of phosphogypsum.However,pipe plugging,which is caused by the poor workability of HPG-based filling materials,has become a major safety hazard in the filling process.Determining an economical and practicable method is urgently needed to improve the workability of HPG slurry work.First,this work found that grind-ing treatment was much more effective than increasing concentration(59wt%-65wt%)and adding tailings(20wt%-100wt%)in enhan-cing the workability of HPG slurry based on a comprehensive analysis of water retention,fluidity,and flow stability.Then,the combined effects of particle size,particle morphology,water film,and interparticle interactions on the workability of HPG slurry were quantitat-ively described through a microanalysis.Moreover,the first direct evidence for the transformation from robust embedded structures to soft stacking structures was presented.In practice,the filling materials should be prepared by grinding HPG for 20 min and mixing with 0-200wt%phosphorus tailings to achieve satisfactory workability and mechanical performance.The results of this study provide practic-al and feasible methods for addressing the stable transportation problem of HPG slurry.展开更多
Ultra-high performance fiber-reinforced concrete (UHPFRC) has received extensive attention from scholars and engineers due to its excellent mechanical properties and durability. However, there is a mutually restrictiv...Ultra-high performance fiber-reinforced concrete (UHPFRC) has received extensive attention from scholars and engineers due to its excellent mechanical properties and durability. However, there is a mutually restrictive relationship between the workability and mechanical properties of UHPFRC. Specifically, the addition of fibers will affect the workability of fresh UHPFRC, and the workability of fresh UHPFRC will also affect the dispersion and arrangement of fibers, thus significantly influencing the mechanical properties of hardened UHPFRC. This paper first analyzes the research status of UHPFRC and the relationship between its workability and mechanical properties. Subsequently, it outlines the test methods and indicators of UHPFRC workability, including fluidity, slump, V-funnel passing time, and rheology. Then, it reviews the impacts of metal fibers, synthetic fibers, hybrid fibers, and other fibers on the workability and mechanical properties of UHPFRC, and presents a reasonable range of fiber dosage for workability and mechanical properties. Key findings include: (1) Steel fibers within 1%–2% volume optimize workability-mechanical balance, while exceeding 2.5% reduces compressive strength by 7%–30%;(2) Hybrid steel-polypropylene fibers enhance toughness by 65%;(3) Fiber orientation control via rheology-modifying admixtures improves flexural strength by up to 64%. This review establishes a fiber factor (V·L/D) for predictive mix design, advancing beyond empirical approaches in prior studies.展开更多
Concrete is among the most utilized and essential construction materials in terms of strengthening the structure.The use of natural aggregates can be reduced by using crumb rubber aggregates(RA)as a substitute.The use...Concrete is among the most utilized and essential construction materials in terms of strengthening the structure.The use of natural aggregates can be reduced by using crumb rubber aggregates(RA)as a substitute.The use of RA will reduce the expense on aggregate and help in creating a sustainable environment.Nanoparticles improve the microscopic structure of concrete by filling pores present in cement paste thus reducing the cement usage in the mix.Employing nano titanium dioxide(NT)in rubber concrete(RC)helps to improve its properties.The findings showed that RA significantly alters the characteristics of the concrete;at a 15%level of fine aggregate(FA)replacement,the workability and density of the concrete mixes dropped by up to 26.53%and 5%,respectively.Concrete's compressive,tensile,and flexural strengths decreased by 16.1%,5.52%,and 3.1%,respectively,as a result of adding RA.However,these negative effects were successfully offset by the addition of NT.Even while workability declined,density grew.The research shows that the use of NT in RC composites enhances corrosion resistance and durability,reduces porosity,and improves permeability.The research also suggests that NT helps to smoothen pores and microcracks in concrete,resulting in enhanced resistance to elements such as water and air.This study employs analysis of variance to evaluate the mechanical and durability characteristics of rubberized concrete composites.Microstructural investigation employing field emission scanning electron microscopy examines the interfacial transition zone,hydration products,and pore structure,offering insights into the influence of NT on concrete matrix.This study offers thorough,significant information on the application of NT nanoparticles as a green and efficient additive to enhance concrete performance,and it also presents potential for additional studies in this area of study.展开更多
This study evaluates the performance of advanced machine learning(ML)models in predicting the mechanical properties of eco-friendly self-compacting concrete(SCC),with a focus on compressive strength,V-funnel time,Lbox...This study evaluates the performance of advanced machine learning(ML)models in predicting the mechanical properties of eco-friendly self-compacting concrete(SCC),with a focus on compressive strength,V-funnel time,Lbox ratio,and slump flow.The motivation for this study stems from the increasing need to optimize concrete mix designs while minimizing environmental impact and reducing the reliance on costly physical testing.Six ML models-backpropagation neural network(BPNN),random forest regression(RFR),K-nearest neighbors(KNN),stacking,bagging,and eXtreme gradient boosting(XGBoost)-were trained and validated using a comprehensive dataset of 239 mix design parameters.The models'predictive accuracies were assessed using the coefficient of determination,mean squared error,root mean squared error,and mean absolute error.XGBoost consistently outperformed other models,achieving the coefficient of determination values of 0.999,0.933,and 0.935 for compressive strength in the training,validation,and testing datasets,respectively.Sensitivity analysis revealed that cement,silica fume,coarse aggregate,and superplasticizer positively influenced compressive strength,while water content had a negative impact.These findings highlight the potential of ML models,particularly XGBoost and RFR,in optimizing SCC mix designs,reducing reliance on physical testing,and enhancing sustainability in construction.The application of these models can lead to more efficient and eco-friendly concrete mix designs,benefiting real-world construction projects by improving quality control and reducing costs.展开更多
Enhancing homogenization efficiency and hot-workability is the key issue for wrought superalloys in the industry.A novel approach for simultaneous accelerating the homogenization kinetics and improving hot-workability...Enhancing homogenization efficiency and hot-workability is the key issue for wrought superalloys in the industry.A novel approach for simultaneous accelerating the homogenization kinetics and improving hot-workability via a simple way of prior hot-deformation was proposed,which was not widely accepted for wrought superalloys.The homogenization efficiency is increased by 40%-70%via performing 10%-20%prior hot-deformation.Both theoretical and experimental analyses revealed that the increment in homogenization efficiency is mainly attributed to the decrease in interdendritic-segregation spacing,and thus the necessary diffusion distance,rather than that of dislocations.In addition,dynamic and static recrystallizations occurred during the prior hot-deformation and diffusion-annealing processes,and the grains were significantly refined even after the homogenization.Furthermore,the size of the precipitates was refined as well.These enhanced the hot-workability of the homogenized ingot for the subsequent cogging process.展开更多
This article investigated the factors and mechanisms that affected the workability and mechanical properties of cement paste incorporating nano-TiO_(2).The findings indicated that,for nano-TiO_(2)aqueous solution conc...This article investigated the factors and mechanisms that affected the workability and mechanical properties of cement paste incorporating nano-TiO_(2).The findings indicated that,for nano-TiO_(2)aqueous solution concentrations of 3%,6%,9%,and 12%,the optimal dispersion effect was achieved with an ultrasonic dispersion time of 20 minutes.Specifically,at a 6%nano-TiO_(2)content,both the workability and mechanical performance of the cement paste were enhanced.Furthermore,while nano-TiO_(2)did not alter the types of hydration products present in the cement paste,it did increase the amount of C-S-H gels.This enhancement was attributed to a higher number of nucleation sites for hydration products,which promoted hydration and reduced the porosity of the cement paste.展开更多
Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging...Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.展开更多
Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,a...Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,and strain,leading to complex flow behavior and an exceptionally narrow processing window for Mg alloy.To overcome the shortcomings of the conventional Arrhenius-type(AT)model,this study developed machine learning-based Arrhenius-type(ML-AT)models by combining the genetic algorithm(GA),particle swarm optimization(PSO),and artificial neural network(ANN).Results indicated that when describing the flow behavior of the AQ80 alloy,the PSO-ANN-AT model demonstrates the most prominent prediction accuracy and generalization ability among all ML-AT and AT models.Moreover,an activation energy-processing(AEP)map was established using the reconstructed flow stress and activation energy fields based on the PSO-ANN-AT model.Experimental validations revealed that this AEP map exhibits superior predictive capability for microstructure evolution compared to the one established by the traditional interpolation methods,ultimately contributing to the precise determination of the optimum processing window.These findings provide fresh insights into the accurate constitutive description and workability characterization of Mg alloy during hot deformation.展开更多
Reducing the hot working temperature and high-temperature deformation resistance of titanium alloy to improve hot rolling and hot extrusion workability of products with thin walls and complex section shapes has always...Reducing the hot working temperature and high-temperature deformation resistance of titanium alloy to improve hot rolling and hot extrusion workability of products with thin walls and complex section shapes has always been an important topic in the field of titanium alloy processing.This paper proposed a strategy of adding Mo and Fe elements to simultaneously reduce the hot working temperature and high-temperature deformation resistance of Ti-6Al-4V alloy.The effects of Mo and Fe contents on the mi-crostructure,β transus temperature(Tp),and high-temperature flow stress(HFS)of Ti-6Al-4V-xMo-xFe(x=0-5)alloys were investigated.The results showed that adding Mo and Fe can substantially reduce the Tp and HFS of the alloy,and greatly improve its room-temperature strength.Compared with com-mercial Ti-6Al-4V samples,the T_(β) of Ti-6Al-4V-2Mo-2Fe and Ti-6Al-4V-3Mo-3Fe samples was decreased by 68-98 ℃,and the HFS at 800-900 ℃ was decreased by 37.8%-46.0%.Compared with hot-rolled Ti-6Al-4V samples,the room-temperature tensile strength of hot-rolled Ti-6Al-4V-2Mo-2Fe samples was increased by about 30%,while the elongation hardly decreased.The increased strength was mainly at-tributed to fine grain strengthening and solid solution strengthening.The hot workability and room-temperature strength of Ti-6Al-4V alloy can be significantly improved by adding 2-3 wt.%Mo and Fe simultaneously.展开更多
This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP re...This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP replacement rates(0%-40%)on the fresh and mechanical properties of the mortar.The results showed that each group of geopolymer masonry mortar exhibited excellent water retention performance,with a water retention rate of 100%,which was due to the unique geopolymer mortar system and high viscosity of the alkaline activator solution.Compared to the control group,the flowability of the mortar containing lower contents of DWP(10%and 20%)was higher.However,as the DWP replacement rate further increased,the flowability gradually decreased.The DWP could absorb the free water in the reaction system of geopolymer mortar,thereby limiting the occurrence of geopolymerization reaction.The incorporation of DWP in the mortar resulted in a decrease in compressive strength compared to the mortar without DWP.However,even at a replacement rate of 40%,the compressive strength of the mortar still exceeded 15 MPa,which met the requirements of the masonry mortar.It was feasible to use DWP in the geopolymer masonry mortar.Although the addition of DWP caused some performance loss,it did not affect its usability.展开更多
A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with ...A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.展开更多
Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this ...Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this study,a novel thickened foaming agent suitable for EPB shield tunnelling in water-rich sandy strata is developed.In contrast to conventional foam-conditioned sands,the thickened foam-conditioned sand has a low permeability due to the consistent filling of soil pores with the thickened foam,and the initial permeability coefficient decreases by approximately two orders of magnitude.It also exhibits a suitable workability,which is attributed to the enhanced capability of the thickened foam to condition sandy soils.In addition,the effect of concentration on the stability of the foam is explained by the Gibbs-Marangoni effect,and conditioning mechanisms for the thickened foam on sands are discussed from the evolution of foam bubbles.展开更多
Purging plug refractories in China typically contain around 3 mass% of super-fine chromium oxide in the matrix in order to improve the performance of the purging plugs, primarily, slag corrosion and wear resistance. A...Purging plug refractories in China typically contain around 3 mass% of super-fine chromium oxide in the matrix in order to improve the performance of the purging plugs, primarily, slag corrosion and wear resistance. Alternatives to chromium oxide containing refractories have gained interest due to health concerns related to the formation of soluble chromium compounds over long storage periods of refractory wastes. Super-ground reactive alumina can replace chromium oxide in purging plug refractories and this paper discussed the new reactive alumina E-SY 88 in comparison to chromium oxide in a typical purging plug castable. The mixing behaviour, wet castable properties, as well as cured, dried, and fired properties at different temperatures up to 1 600 ℃ were compared. In addition, the hot modulus of rupture, creep behaviour, thermal shock resistance and slag corrosion resistance were tested. The microstructure after slag corrosion was investigated by SEM. The results prove that E-SY 88 is an economically viable technical alternative to chromium oxide in purging plug refractories.展开更多
The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300...The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300 to 450 ℃ and the strain rate ranging from 0.0001 to 1 s 1. The strain rate sensitivity of the alloy was evaluated and used for establishing the power dissipation maps and instability maps on the basis of the flow stress data. The results show that the efficiency of power dissipation for the as-homogenized alloy is lower than that of the as-solution treated alloy. The deformation parameters of the dynamic recrystallization for the as-homogenized and as-solution treated alloy occur at 400 ℃, 0.01 s i and 450 ℃, 0.001 s-1, respectively. The flow instability region of the as-homogenized alloy is narrower than that of the as-solution treated alloy. These differences of the alloys with two different initial microstructures on the processing maps are mainly related to the dynamic precipitation characteristics.展开更多
The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow inst...The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.展开更多
Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and s...Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.展开更多
The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constituti...The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.展开更多
The influence of coarse aggregate content on concrete properties was investigated.From the perspective of Frame Concrete Theory,six groups concrete were produced with the same proportion except for coarse aggregate co...The influence of coarse aggregate content on concrete properties was investigated.From the perspective of Frame Concrete Theory,six groups concrete were produced with the same proportion except for coarse aggregate content,with coarse aggregate content of 0%,40%,50%,60%,75%,and 80%,respectively.Slump,compressive and flexural tensile strengths,elastic modulus,and water penetration were tested to research the effect of coarse aggregate content on concrete.The experimental results reveal that slump reduces with increasing of coarse aggregate content,while compressive strength,elastic modulus and flexural tensile strength increase with the coarse aggregate content increasing,and water penetration reduces with coarse aggregate content increasing before 75% then increased.Workability,strength,durability and economical indexes system were established to optimize the coarse aggregate content in concrete based on efficacy coefficient method.The optimization results show that when coarse aggregate content is 60%,the system efficacy coefficient reaches to 0.89,and it expresses the better comprehensive performance.展开更多
基金financial support from the National Natural Science Foundation of China(Nos.52233018 and 51831002)the China Baowu Low Carbon Metallurgy Innovation Foudation(No.BWLCF202213)。
文摘The influence of Nb-V microalloying on the hot deformation behavior and microstructures of medium Mn steel(MMS)was investigated by uniaxial hot compression tests.By establishing the constitutive equations for simulating the measured flow curves,we successfully constructed deformation activation energy(Q)maps and processing maps for identifying the region of flow instability.We concluded the following consequences of Nb-V alloying for MMS.(i)The critical strain increases and the increment diminishes with the increasing deformation temperature,suggesting that NbC precipitates more efficiently retard dynamic recrystallization(DRX)in MMS compared with solute Nb.(ii)The deformation activation energy of MMS is significantly increased and even higher than that of some reported high Mn steels,suggesting that its ability to retard DRX is greater than that of the high Mn content.(iii)The hot workability of MMS is improved by narrowing the hot processing window for the unstable flow stress,in which fine recrystallized and coarse unrecrystallized grains are present.
基金financial support from the National Natural Science Foundation of China(No.52074137)the Yunnan Fundamental Research Projects,China(Nos.202301BE070001-054 and 202401CF070124)the Yunnan Major Scientific and Technological Projects,China(No.202403AA080001).
文摘Hemihydrate phosphogypsum(HPG)-based filling materials have become a new low-cost green alternative for early strength filling materials.They also provide a promising solution for the large-scale utilization of phosphogypsum.However,pipe plugging,which is caused by the poor workability of HPG-based filling materials,has become a major safety hazard in the filling process.Determining an economical and practicable method is urgently needed to improve the workability of HPG slurry work.First,this work found that grind-ing treatment was much more effective than increasing concentration(59wt%-65wt%)and adding tailings(20wt%-100wt%)in enhan-cing the workability of HPG slurry based on a comprehensive analysis of water retention,fluidity,and flow stability.Then,the combined effects of particle size,particle morphology,water film,and interparticle interactions on the workability of HPG slurry were quantitat-ively described through a microanalysis.Moreover,the first direct evidence for the transformation from robust embedded structures to soft stacking structures was presented.In practice,the filling materials should be prepared by grinding HPG for 20 min and mixing with 0-200wt%phosphorus tailings to achieve satisfactory workability and mechanical performance.The results of this study provide practic-al and feasible methods for addressing the stable transportation problem of HPG slurry.
基金financed by Guangxi Transportation Science and Technology Achievement Promotion Project(GXJT-YFZX-2024-01-01):Intelligent Detection and Data Application R&D Center for Guangxi Transportation Industry.
文摘Ultra-high performance fiber-reinforced concrete (UHPFRC) has received extensive attention from scholars and engineers due to its excellent mechanical properties and durability. However, there is a mutually restrictive relationship between the workability and mechanical properties of UHPFRC. Specifically, the addition of fibers will affect the workability of fresh UHPFRC, and the workability of fresh UHPFRC will also affect the dispersion and arrangement of fibers, thus significantly influencing the mechanical properties of hardened UHPFRC. This paper first analyzes the research status of UHPFRC and the relationship between its workability and mechanical properties. Subsequently, it outlines the test methods and indicators of UHPFRC workability, including fluidity, slump, V-funnel passing time, and rheology. Then, it reviews the impacts of metal fibers, synthetic fibers, hybrid fibers, and other fibers on the workability and mechanical properties of UHPFRC, and presents a reasonable range of fiber dosage for workability and mechanical properties. Key findings include: (1) Steel fibers within 1%–2% volume optimize workability-mechanical balance, while exceeding 2.5% reduces compressive strength by 7%–30%;(2) Hybrid steel-polypropylene fibers enhance toughness by 65%;(3) Fiber orientation control via rheology-modifying admixtures improves flexural strength by up to 64%. This review establishes a fiber factor (V·L/D) for predictive mix design, advancing beyond empirical approaches in prior studies.
文摘Concrete is among the most utilized and essential construction materials in terms of strengthening the structure.The use of natural aggregates can be reduced by using crumb rubber aggregates(RA)as a substitute.The use of RA will reduce the expense on aggregate and help in creating a sustainable environment.Nanoparticles improve the microscopic structure of concrete by filling pores present in cement paste thus reducing the cement usage in the mix.Employing nano titanium dioxide(NT)in rubber concrete(RC)helps to improve its properties.The findings showed that RA significantly alters the characteristics of the concrete;at a 15%level of fine aggregate(FA)replacement,the workability and density of the concrete mixes dropped by up to 26.53%and 5%,respectively.Concrete's compressive,tensile,and flexural strengths decreased by 16.1%,5.52%,and 3.1%,respectively,as a result of adding RA.However,these negative effects were successfully offset by the addition of NT.Even while workability declined,density grew.The research shows that the use of NT in RC composites enhances corrosion resistance and durability,reduces porosity,and improves permeability.The research also suggests that NT helps to smoothen pores and microcracks in concrete,resulting in enhanced resistance to elements such as water and air.This study employs analysis of variance to evaluate the mechanical and durability characteristics of rubberized concrete composites.Microstructural investigation employing field emission scanning electron microscopy examines the interfacial transition zone,hydration products,and pore structure,offering insights into the influence of NT on concrete matrix.This study offers thorough,significant information on the application of NT nanoparticles as a green and efficient additive to enhance concrete performance,and it also presents potential for additional studies in this area of study.
文摘This study evaluates the performance of advanced machine learning(ML)models in predicting the mechanical properties of eco-friendly self-compacting concrete(SCC),with a focus on compressive strength,V-funnel time,Lbox ratio,and slump flow.The motivation for this study stems from the increasing need to optimize concrete mix designs while minimizing environmental impact and reducing the reliance on costly physical testing.Six ML models-backpropagation neural network(BPNN),random forest regression(RFR),K-nearest neighbors(KNN),stacking,bagging,and eXtreme gradient boosting(XGBoost)-were trained and validated using a comprehensive dataset of 239 mix design parameters.The models'predictive accuracies were assessed using the coefficient of determination,mean squared error,root mean squared error,and mean absolute error.XGBoost consistently outperformed other models,achieving the coefficient of determination values of 0.999,0.933,and 0.935 for compressive strength in the training,validation,and testing datasets,respectively.Sensitivity analysis revealed that cement,silica fume,coarse aggregate,and superplasticizer positively influenced compressive strength,while water content had a negative impact.These findings highlight the potential of ML models,particularly XGBoost and RFR,in optimizing SCC mix designs,reducing reliance on physical testing,and enhancing sustainability in construction.The application of these models can lead to more efficient and eco-friendly concrete mix designs,benefiting real-world construction projects by improving quality control and reducing costs.
基金supported by the National Natural Science Foundation of China(No.51804232)Beijing Municipal Natural Science Foundation(No.2212041)+1 种基金supported by the Interdisciplinary Research Project for Young Teachers of USTB(Fundamental Research Funds for the Central Universities)(FRF-IDRY-20-020)GIMRT Program of the Institute for Materials Research,Tohoku University(202303-RDKGE-0518).
文摘Enhancing homogenization efficiency and hot-workability is the key issue for wrought superalloys in the industry.A novel approach for simultaneous accelerating the homogenization kinetics and improving hot-workability via a simple way of prior hot-deformation was proposed,which was not widely accepted for wrought superalloys.The homogenization efficiency is increased by 40%-70%via performing 10%-20%prior hot-deformation.Both theoretical and experimental analyses revealed that the increment in homogenization efficiency is mainly attributed to the decrease in interdendritic-segregation spacing,and thus the necessary diffusion distance,rather than that of dislocations.In addition,dynamic and static recrystallizations occurred during the prior hot-deformation and diffusion-annealing processes,and the grains were significantly refined even after the homogenization.Furthermore,the size of the precipitates was refined as well.These enhanced the hot-workability of the homogenized ingot for the subsequent cogging process.
基金Funded by National Natural Science Foundation of China(No.52108188)State Key Laboratory of Silicate Materials for Architectures(Wuhan University of Technology)(No.SYSJJ2024-15)+3 种基金State Key Laboratory of Mountain Bridge and Tunnel Engineering,Chongqing Jiaotong University(No.SKLBT-2301)Opening Project of State Key Laboratory of Green Building Materials(No.2022GBM10)Open Research Fund of Key Laboratory of Engineering Materials of Ministry of Water Resources,China Institute of Water Resources and Hydropower Research(No.EMF202407)General Project of Science and Technology Plan of Beijing Municipal Commission of Education(No.KM202110005018)。
文摘This article investigated the factors and mechanisms that affected the workability and mechanical properties of cement paste incorporating nano-TiO_(2).The findings indicated that,for nano-TiO_(2)aqueous solution concentrations of 3%,6%,9%,and 12%,the optimal dispersion effect was achieved with an ultrasonic dispersion time of 20 minutes.Specifically,at a 6%nano-TiO_(2)content,both the workability and mechanical performance of the cement paste were enhanced.Furthermore,while nano-TiO_(2)did not alter the types of hydration products present in the cement paste,it did increase the amount of C-S-H gels.This enhancement was attributed to a higher number of nucleation sites for hydration products,which promoted hydration and reduced the porosity of the cement paste.
基金National Natural Science Foundation of China(No.52305373)Jiangxi Provincial Natural Science Foundation(No.20232BAB214053)+2 种基金Science and Technology Major Project of Jiangxi,China(No.20194ABC28001)Fund of Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components,Nanchang Hangkong University(No.EL202303299)PhD Starting Foundation of Nanchang Hangkong University(No,EA202303235).
文摘Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.
基金supported by the National Natural Science Foundation of China(Grant Nos.52305361,51775194,52090043)China Postdoctoral Science Foundation(2023M741245)the National Key Research and Development Program of China(2022YFB3706903).
文摘Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,and strain,leading to complex flow behavior and an exceptionally narrow processing window for Mg alloy.To overcome the shortcomings of the conventional Arrhenius-type(AT)model,this study developed machine learning-based Arrhenius-type(ML-AT)models by combining the genetic algorithm(GA),particle swarm optimization(PSO),and artificial neural network(ANN).Results indicated that when describing the flow behavior of the AQ80 alloy,the PSO-ANN-AT model demonstrates the most prominent prediction accuracy and generalization ability among all ML-AT and AT models.Moreover,an activation energy-processing(AEP)map was established using the reconstructed flow stress and activation energy fields based on the PSO-ANN-AT model.Experimental validations revealed that this AEP map exhibits superior predictive capability for microstructure evolution compared to the one established by the traditional interpolation methods,ultimately contributing to the precise determination of the optimum processing window.These findings provide fresh insights into the accurate constitutive description and workability characterization of Mg alloy during hot deformation.
基金National Natural Science Foundation of China(No.52090041).
文摘Reducing the hot working temperature and high-temperature deformation resistance of titanium alloy to improve hot rolling and hot extrusion workability of products with thin walls and complex section shapes has always been an important topic in the field of titanium alloy processing.This paper proposed a strategy of adding Mo and Fe elements to simultaneously reduce the hot working temperature and high-temperature deformation resistance of Ti-6Al-4V alloy.The effects of Mo and Fe contents on the mi-crostructure,β transus temperature(Tp),and high-temperature flow stress(HFS)of Ti-6Al-4V-xMo-xFe(x=0-5)alloys were investigated.The results showed that adding Mo and Fe can substantially reduce the Tp and HFS of the alloy,and greatly improve its room-temperature strength.Compared with com-mercial Ti-6Al-4V samples,the T_(β) of Ti-6Al-4V-2Mo-2Fe and Ti-6Al-4V-3Mo-3Fe samples was decreased by 68-98 ℃,and the HFS at 800-900 ℃ was decreased by 37.8%-46.0%.Compared with hot-rolled Ti-6Al-4V samples,the room-temperature tensile strength of hot-rolled Ti-6Al-4V-2Mo-2Fe samples was increased by about 30%,while the elongation hardly decreased.The increased strength was mainly at-tributed to fine grain strengthening and solid solution strengthening.The hot workability and room-temperature strength of Ti-6Al-4V alloy can be significantly improved by adding 2-3 wt.%Mo and Fe simultaneously.
基金Funded by the National Natural Science Foundation of China(No.52008046)Young Elite Scientists Sponsorship Program from JSAST(No.TJ-2023-024)Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX21_2848)。
文摘This study aims to investigate the feasibility of using decoration waste powder(DWP)as a partial replacement for fly ash(FA)in the preparation of geopolymer masonry mortar,and to examine the effect of different DWP replacement rates(0%-40%)on the fresh and mechanical properties of the mortar.The results showed that each group of geopolymer masonry mortar exhibited excellent water retention performance,with a water retention rate of 100%,which was due to the unique geopolymer mortar system and high viscosity of the alkaline activator solution.Compared to the control group,the flowability of the mortar containing lower contents of DWP(10%and 20%)was higher.However,as the DWP replacement rate further increased,the flowability gradually decreased.The DWP could absorb the free water in the reaction system of geopolymer mortar,thereby limiting the occurrence of geopolymerization reaction.The incorporation of DWP in the mortar resulted in a decrease in compressive strength compared to the mortar without DWP.However,even at a replacement rate of 40%,the compressive strength of the mortar still exceeded 15 MPa,which met the requirements of the masonry mortar.It was feasible to use DWP in the geopolymer masonry mortar.Although the addition of DWP caused some performance loss,it did not affect its usability.
基金Funded by the National Natural Science Foundation of China(No.U1904188)。
文摘A simplex centroid design method was employed to design the gradation of recycled coarse aggregate.The bulk density was measured while the specific surface area and average excess paste thickness were calculated with different gradations.The fluidity,dynamic yield stress,static yield stress,printed width,printed inclination,compressive strength and ultrasonic wave velocity of 3D printed recycled aggregate concrete(3DPRAC)were further studied.The experimental results demonstrate that,with the increase of small-sized aggregate(4.75-7 mm)content,the bulk density initially increases and then decreases,and the specific surface area gradually increases.The average excess paste thickness fluctuates with both bulk density and specific surface area.The workability of 3DPRAC is closely related to the average excess paste thickness.With an increase in average paste thickness,there is a gradual decrease in dynamic yield stress,static yield stress and printed inclination,accompanied by an increase in fluidity and printed width.The mechanical performance of 3DPRAC closely correlates with the bulk density.With an increase in the bulk density,there is an increase in the ultrasonic wave velocity,accompanied by a slight increase in the compressive strength and a significant decrease in the anisotropic coefficient.Furthermore,an index for buildability failure of 3DPRAC based on the average excess paste thickness is proposed.
基金The financial support from the National Natural Science Foundation of China(Grant No.52022112)the Fundamental Research Funds for the Central South University(Grant No.2023ZZTS0366)are acknowledged and appreciated.The authors are also grateful for the help from Dr.Ji Zhao of China University of Mining and Technology.
文摘Water spewing and muck plugging often occur during earth pressure balance(EPB)shield machines tunnelling in water-rich sandy strata,even though the conventional foam has been employed to condition sandy soils.In this study,a novel thickened foaming agent suitable for EPB shield tunnelling in water-rich sandy strata is developed.In contrast to conventional foam-conditioned sands,the thickened foam-conditioned sand has a low permeability due to the consistent filling of soil pores with the thickened foam,and the initial permeability coefficient decreases by approximately two orders of magnitude.It also exhibits a suitable workability,which is attributed to the enhanced capability of the thickened foam to condition sandy soils.In addition,the effect of concentration on the stability of the foam is explained by the Gibbs-Marangoni effect,and conditioning mechanisms for the thickened foam on sands are discussed from the evolution of foam bubbles.
文摘Purging plug refractories in China typically contain around 3 mass% of super-fine chromium oxide in the matrix in order to improve the performance of the purging plugs, primarily, slag corrosion and wear resistance. Alternatives to chromium oxide containing refractories have gained interest due to health concerns related to the formation of soluble chromium compounds over long storage periods of refractory wastes. Super-ground reactive alumina can replace chromium oxide in purging plug refractories and this paper discussed the new reactive alumina E-SY 88 in comparison to chromium oxide in a typical purging plug castable. The mixing behaviour, wet castable properties, as well as cured, dried, and fired properties at different temperatures up to 1 600 ℃ were compared. In addition, the hot modulus of rupture, creep behaviour, thermal shock resistance and slag corrosion resistance were tested. The microstructure after slag corrosion was investigated by SEM. The results prove that E-SY 88 is an economically viable technical alternative to chromium oxide in purging plug refractories.
基金Projects(2010CB731701,2012CB619502) supported by the National Basic Research Program of ChinaProject(CX2012B043) supported by Hunan Provincial Innovation Foundation for Postgraduate,ChinaProject(51021063) supported by Creative Research Group of National Natural Science Foundation of China
文摘The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300 to 450 ℃ and the strain rate ranging from 0.0001 to 1 s 1. The strain rate sensitivity of the alloy was evaluated and used for establishing the power dissipation maps and instability maps on the basis of the flow stress data. The results show that the efficiency of power dissipation for the as-homogenized alloy is lower than that of the as-solution treated alloy. The deformation parameters of the dynamic recrystallization for the as-homogenized and as-solution treated alloy occur at 400 ℃, 0.01 s i and 450 ℃, 0.001 s-1, respectively. The flow instability region of the as-homogenized alloy is narrower than that of the as-solution treated alloy. These differences of the alloys with two different initial microstructures on the processing maps are mainly related to the dynamic precipitation characteristics.
基金Project(2011ZX04014-051)supported by the Key Scientific and Technical Project of ChinaProjects(51375306,50905110)supported by the National Natural Science Foundation of China
文摘The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.
基金Project(51301143)supported by the National Natural Science Foundation of ChinaProject(2014M560727)supported by the National Postdoctoral Foundation of China+1 种基金Project(2015GZ0228)supported by the Sichuan Province Science-Technology Support Plan,ChinaProject(2682014CX001)supported by the Science and Technology Innovation Project of SWJTU University,China
文摘Flow behaviors of spray forming low solvus high refractory (LSHR) alloy were investigated using hot compression tests performed on a Gleeble?3500 thermal mechanical simulator at temperatures of 1020?1150 °C and strain rates of 0.0003?1.0 s?1. The constitutive equation was established, power dissipation (η) maps and hot processing maps were plotted. The microstructure evolution and dislocation distribution of domains with different values of η in power dissipation maps were also observed. The results show that the flow stress increases with decreasing temperature and increasing strain rate. The activation energy of the spray forming LSHR alloy is 1243.86 kJ/mol. When the value of η is 0.36 at the strain of 0.5, the domain in the processing map shows characteristics of typical dynamic recrystallization (DRX) and low dislocation density. According to the microstructure evolution and processing maps, the optimum processing condition for good hot workability of spray forming LSHR alloy can be summed up as:temperature range 1110?1150 °C; strain rate range 0.01?0.3 s?1.
基金Projects(51171113,51301107) supported by the National Natural Science Foundation of China
文摘The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.
基金Funded by the National Mega-project of Scientific & Technical Supporting Programs,Ministry of Science & Technology of China(No.2006BAJ04A04)the Education Department of Liaoning Province,China(No. 2008282)
文摘The influence of coarse aggregate content on concrete properties was investigated.From the perspective of Frame Concrete Theory,six groups concrete were produced with the same proportion except for coarse aggregate content,with coarse aggregate content of 0%,40%,50%,60%,75%,and 80%,respectively.Slump,compressive and flexural tensile strengths,elastic modulus,and water penetration were tested to research the effect of coarse aggregate content on concrete.The experimental results reveal that slump reduces with increasing of coarse aggregate content,while compressive strength,elastic modulus and flexural tensile strength increase with the coarse aggregate content increasing,and water penetration reduces with coarse aggregate content increasing before 75% then increased.Workability,strength,durability and economical indexes system were established to optimize the coarse aggregate content in concrete based on efficacy coefficient method.The optimization results show that when coarse aggregate content is 60%,the system efficacy coefficient reaches to 0.89,and it expresses the better comprehensive performance.
