Hemihydrate phosphogypsum(HPG)-based filling materials have become a new low-cost green alternative for early strength filling materials.They also provide a promising solution for the large-scale utilization of phosph...Hemihydrate phosphogypsum(HPG)-based filling materials have become a new low-cost green alternative for early strength filling materials.They also provide a promising solution for the large-scale utilization of phosphogypsum.However,pipe plugging,which is caused by the poor workability of HPG-based filling materials,has become a major safety hazard in the filling process.Determining an economical and practicable method is urgently needed to improve the workability of HPG slurry work.First,this work found that grind-ing treatment was much more effective than increasing concentration(59wt%-65wt%)and adding tailings(20wt%-100wt%)in enhan-cing the workability of HPG slurry based on a comprehensive analysis of water retention,fluidity,and flow stability.Then,the combined effects of particle size,particle morphology,water film,and interparticle interactions on the workability of HPG slurry were quantitat-ively described through a microanalysis.Moreover,the first direct evidence for the transformation from robust embedded structures to soft stacking structures was presented.In practice,the filling materials should be prepared by grinding HPG for 20 min and mixing with 0-200wt%phosphorus tailings to achieve satisfactory workability and mechanical performance.The results of this study provide practic-al and feasible methods for addressing the stable transportation problem of HPG slurry.展开更多
Enhancing homogenization efficiency and hot-workability is the key issue for wrought superalloys in the industry.A novel approach for simultaneous accelerating the homogenization kinetics and improving hot-workability...Enhancing homogenization efficiency and hot-workability is the key issue for wrought superalloys in the industry.A novel approach for simultaneous accelerating the homogenization kinetics and improving hot-workability via a simple way of prior hot-deformation was proposed,which was not widely accepted for wrought superalloys.The homogenization efficiency is increased by 40%-70%via performing 10%-20%prior hot-deformation.Both theoretical and experimental analyses revealed that the increment in homogenization efficiency is mainly attributed to the decrease in interdendritic-segregation spacing,and thus the necessary diffusion distance,rather than that of dislocations.In addition,dynamic and static recrystallizations occurred during the prior hot-deformation and diffusion-annealing processes,and the grains were significantly refined even after the homogenization.Furthermore,the size of the precipitates was refined as well.These enhanced the hot-workability of the homogenized ingot for the subsequent cogging process.展开更多
This article investigated the factors and mechanisms that affected the workability and mechanical properties of cement paste incorporating nano-TiO_(2).The findings indicated that,for nano-TiO_(2)aqueous solution conc...This article investigated the factors and mechanisms that affected the workability and mechanical properties of cement paste incorporating nano-TiO_(2).The findings indicated that,for nano-TiO_(2)aqueous solution concentrations of 3%,6%,9%,and 12%,the optimal dispersion effect was achieved with an ultrasonic dispersion time of 20 minutes.Specifically,at a 6%nano-TiO_(2)content,both the workability and mechanical performance of the cement paste were enhanced.Furthermore,while nano-TiO_(2)did not alter the types of hydration products present in the cement paste,it did increase the amount of C-S-H gels.This enhancement was attributed to a higher number of nucleation sites for hydration products,which promoted hydration and reduced the porosity of the cement paste.展开更多
The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300...The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300 to 450 ℃ and the strain rate ranging from 0.0001 to 1 s 1. The strain rate sensitivity of the alloy was evaluated and used for establishing the power dissipation maps and instability maps on the basis of the flow stress data. The results show that the efficiency of power dissipation for the as-homogenized alloy is lower than that of the as-solution treated alloy. The deformation parameters of the dynamic recrystallization for the as-homogenized and as-solution treated alloy occur at 400 ℃, 0.01 s i and 450 ℃, 0.001 s-1, respectively. The flow instability region of the as-homogenized alloy is narrower than that of the as-solution treated alloy. These differences of the alloys with two different initial microstructures on the processing maps are mainly related to the dynamic precipitation characteristics.展开更多
The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow inst...The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.展开更多
Using the flow stress curves obtained by Gleeble thermo-mechanical testing, the processing map of extruded magnesium alloy AZ31 was established to analyze the hot workability. Stress exponent and activation energy wer...Using the flow stress curves obtained by Gleeble thermo-mechanical testing, the processing map of extruded magnesium alloy AZ31 was established to analyze the hot workability. Stress exponent and activation energy were calculated to characterize the deformation mechanism. Then, the effects of hot deformation parameters on deformation mechanism, microstructure evolution and hot workability of AZ31 alloy were discussed. With increasing deformation temperature, the operation of non-basal slip systems and full development of dynamic recrystallization （DRX） contribute to effective improvement in hot workability of AZ31 alloy. The influences of strain rate and strain are complex. When temperature exceeds 350 ℃, the deformation mechanism is slightly dependent of the strain rate or strain. The dominant mechanism is dislocation cross-slip, which favors DRX nucleation and grain growth and thus leads to good plasticity. At low temperature （below 350 ℃）, the deformation mechanism is sensitive to strain and strain rate. Both the dominant deformation mechanism and inadequate development of DRX deteriorate the ductility of AZ31 alloy. The flow instability mainly occurs in the vicinity of 250 ℃ and 1 s^-1.展开更多
The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constituti...The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.展开更多
The effect of Ce on hot workability of 00Cr25Ni7Mo4N steel melted in vacuum induction furnace was studied by Gleeble thermal simulation machine and scanning electron microscopy(SEM).The results showed that ductility o...The effect of Ce on hot workability of 00Cr25Ni7Mo4N steel melted in vacuum induction furnace was studied by Gleeble thermal simulation machine and scanning electron microscopy(SEM).The results showed that ductility of the steel with Ce addition was increased significantly because of increasing content of austenite,segregation of Ce at grain boundaries and modification of inclusion.The optimum range of Ce content in the steel was 0.030 wt.%-0.047 wt.%,and the optimum value was about 0.047 wt.%.The effect of...展开更多
The hot deformation behavior and microstructure evolution of as-cast and extruded ZE41A magnesium alloy were studied using processing maps. The compression tests were conducted on both as-cast and extruded alloys in t...The hot deformation behavior and microstructure evolution of as-cast and extruded ZE41A magnesium alloy were studied using processing maps. The compression tests were conducted on both as-cast and extruded alloys in the temperature range of 250-450 ℃ and strain rate range of 0.001-1.0 s^-1 to establish the processing map. The dynamic recrystallization （DRX） and instability zones were identified and validated through micrographs. The extruded ZE41A magnesium alloy shows higher flow stress, higher efficiency and lower instability regimes than as-cast alloy. The extruded ZE41A magnesium alloy achieves good hot workability due to grain refinement, decrease in porosity, hardening and strengthening of the material.展开更多
Due to their hexagonal crystal structure,magnesium alloys have relatively low workability at room temperature.In this study,the hot workability behavior of cast-extruded AZ31B magnesium alloy is studied through hot co...Due to their hexagonal crystal structure,magnesium alloys have relatively low workability at room temperature.In this study,the hot workability behavior of cast-extruded AZ31B magnesium alloy is studied through hot compression testing,numerical modeling and microstructural analyses.Hot deformation tests are performed at temperatures of 250℃ to 400℃ under strain rates of 0.01 to 1.0 s^(−1).Transmission electron microscopy is used to reveal the presence of dynamic recrystallization(DRX),dynamic recovery(DRY),cracks and shear bands.To predict plastic instabilities during hot compression tests of AZ31B magnesium alloy,the authors use Johnson–Cook damage model in a 3D finite element simulation.The optimal hot workability of magnesium alloy is found at a temperature(T)of 400℃ and strain rate(ε)of 0.01 s^(−1).Stability is found at a lower strain rate,and instability is found at a higher strain rate.展开更多
Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging...Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.展开更多
Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,a...Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,and strain,leading to complex flow behavior and an exceptionally narrow processing window for Mg alloy.To overcome the shortcomings of the conventional Arrhenius-type(AT)model,this study developed machine learning-based Arrhenius-type(ML-AT)models by combining the genetic algorithm(GA),particle swarm optimization(PSO),and artificial neural network(ANN).Results indicated that when describing the flow behavior of the AQ80 alloy,the PSO-ANN-AT model demonstrates the most prominent prediction accuracy and generalization ability among all ML-AT and AT models.Moreover,an activation energy-processing(AEP)map was established using the reconstructed flow stress and activation energy fields based on the PSO-ANN-AT model.Experimental validations revealed that this AEP map exhibits superior predictive capability for microstructure evolution compared to the one established by the traditional interpolation methods,ultimately contributing to the precise determination of the optimum processing window.These findings provide fresh insights into the accurate constitutive description and workability characterization of Mg alloy during hot deformation.展开更多
Despite the industrial significance of grain size for enhancing mechanical properties and formability,the in-depth deformation mechanisms at elevated temperature are still unclear.To investigate the functions of grain...Despite the industrial significance of grain size for enhancing mechanical properties and formability,the in-depth deformation mechanisms at elevated temperature are still unclear.To investigate the functions of grain size on hot workability and deformation mechanisms,three groups of Mg-1.2Zn-0.2Y alloy specimens with different grain sizes were hot compressed and then studied by combining constitutive model,processing map and microstructural observations.The results showed that the enhanced hot workability accompanying low deformation activation energy and small instability regime was obtained with refined grain size.During hot deformation,the decreased grain size in Mg1.2Zn-0.2Y alloy mainly improved the plastic deformation homogeneity,especially for the weakened local straining around grain boundaries.As a result,the dynamic recrystallization nucleation and texture development at lower strain level were influenced by the initial grain size.At higher strain magnitude,the growth and coarsening of dynamic recrystallized grains would further release strain localization and improve hot workability,while the texture was less impacted.Further,unlike the primary basal slip and deformation twinning in the specimen with coarse grain at low temperature,non-basal slips of dislocations were initiated with less deformation twins in the specimens with refined grain size.展开更多
The hot workability and dynamic recrystallization(DRX)mechanisms of pure nickel N6 were systematically investigated using hot compression tests.Based on hot compression data,the constitutive equation of N6 was develop...The hot workability and dynamic recrystallization(DRX)mechanisms of pure nickel N6 were systematically investigated using hot compression tests.Based on hot compression data,the constitutive equation of N6 was developed and its reliability was verified.Its hot processing map was constructed,and combined with microstructural observations,a semi-quantitative response relationship between hot deformation parameters and microstructure was established.The DRX process of N6 is a thermally activated process and particularly sensitive to the strain rate.The optimal hot processing parameters for N6 were determined to be 950−1050℃ and 0.1−1 s^(−1).Furthermore,it was proven that the dominant nucleation mechanism is discontinuous DRX characterized by grain boundary bulging and twins assisting nucleation,while the continuous DRX characterized by subgrains combined with rotation is an inactive nucleation mechanism.展开更多
基金financial support from the National Natural Science Foundation of China(No.52074137)the Yunnan Fundamental Research Projects,China(Nos.202301BE070001-054 and 202401CF070124)the Yunnan Major Scientific and Technological Projects,China(No.202403AA080001).
文摘Hemihydrate phosphogypsum(HPG)-based filling materials have become a new low-cost green alternative for early strength filling materials.They also provide a promising solution for the large-scale utilization of phosphogypsum.However,pipe plugging,which is caused by the poor workability of HPG-based filling materials,has become a major safety hazard in the filling process.Determining an economical and practicable method is urgently needed to improve the workability of HPG slurry work.First,this work found that grind-ing treatment was much more effective than increasing concentration(59wt%-65wt%)and adding tailings(20wt%-100wt%)in enhan-cing the workability of HPG slurry based on a comprehensive analysis of water retention,fluidity,and flow stability.Then,the combined effects of particle size,particle morphology,water film,and interparticle interactions on the workability of HPG slurry were quantitat-ively described through a microanalysis.Moreover,the first direct evidence for the transformation from robust embedded structures to soft stacking structures was presented.In practice,the filling materials should be prepared by grinding HPG for 20 min and mixing with 0-200wt%phosphorus tailings to achieve satisfactory workability and mechanical performance.The results of this study provide practic-al and feasible methods for addressing the stable transportation problem of HPG slurry.
基金supported by the National Natural Science Foundation of China(No.51804232)Beijing Municipal Natural Science Foundation(No.2212041)+1 种基金supported by the Interdisciplinary Research Project for Young Teachers of USTB(Fundamental Research Funds for the Central Universities)(FRF-IDRY-20-020)GIMRT Program of the Institute for Materials Research,Tohoku University(202303-RDKGE-0518).
文摘Enhancing homogenization efficiency and hot-workability is the key issue for wrought superalloys in the industry.A novel approach for simultaneous accelerating the homogenization kinetics and improving hot-workability via a simple way of prior hot-deformation was proposed,which was not widely accepted for wrought superalloys.The homogenization efficiency is increased by 40%-70%via performing 10%-20%prior hot-deformation.Both theoretical and experimental analyses revealed that the increment in homogenization efficiency is mainly attributed to the decrease in interdendritic-segregation spacing,and thus the necessary diffusion distance,rather than that of dislocations.In addition,dynamic and static recrystallizations occurred during the prior hot-deformation and diffusion-annealing processes,and the grains were significantly refined even after the homogenization.Furthermore,the size of the precipitates was refined as well.These enhanced the hot-workability of the homogenized ingot for the subsequent cogging process.
基金Funded by National Natural Science Foundation of China(No.52108188)State Key Laboratory of Silicate Materials for Architectures(Wuhan University of Technology)(No.SYSJJ2024-15)+3 种基金State Key Laboratory of Mountain Bridge and Tunnel Engineering,Chongqing Jiaotong University(No.SKLBT-2301)Opening Project of State Key Laboratory of Green Building Materials(No.2022GBM10)Open Research Fund of Key Laboratory of Engineering Materials of Ministry of Water Resources,China Institute of Water Resources and Hydropower Research(No.EMF202407)General Project of Science and Technology Plan of Beijing Municipal Commission of Education(No.KM202110005018)。
文摘This article investigated the factors and mechanisms that affected the workability and mechanical properties of cement paste incorporating nano-TiO_(2).The findings indicated that,for nano-TiO_(2)aqueous solution concentrations of 3%,6%,9%,and 12%,the optimal dispersion effect was achieved with an ultrasonic dispersion time of 20 minutes.Specifically,at a 6%nano-TiO_(2)content,both the workability and mechanical performance of the cement paste were enhanced.Furthermore,while nano-TiO_(2)did not alter the types of hydration products present in the cement paste,it did increase the amount of C-S-H gels.This enhancement was attributed to a higher number of nucleation sites for hydration products,which promoted hydration and reduced the porosity of the cement paste.
基金Projects(2010CB731701,2012CB619502) supported by the National Basic Research Program of ChinaProject(CX2012B043) supported by Hunan Provincial Innovation Foundation for Postgraduate,ChinaProject(51021063) supported by Creative Research Group of National Natural Science Foundation of China
文摘The hot workability of 7085 aluminum alloys with different initial microstructures （as-homogenized and as-solution treated） was studied by isothermal compression tests at the deformation temperature ranging from 300 to 450 ℃ and the strain rate ranging from 0.0001 to 1 s 1. The strain rate sensitivity of the alloy was evaluated and used for establishing the power dissipation maps and instability maps on the basis of the flow stress data. The results show that the efficiency of power dissipation for the as-homogenized alloy is lower than that of the as-solution treated alloy. The deformation parameters of the dynamic recrystallization for the as-homogenized and as-solution treated alloy occur at 400 ℃, 0.01 s i and 450 ℃, 0.001 s-1, respectively. The flow instability region of the as-homogenized alloy is narrower than that of the as-solution treated alloy. These differences of the alloys with two different initial microstructures on the processing maps are mainly related to the dynamic precipitation characteristics.
基金Project(2011ZX04014-051)supported by the Key Scientific and Technical Project of ChinaProjects(51375306,50905110)supported by the National Natural Science Foundation of China
文摘The three-dimensional （3D） processing maps considering strain based on the two-dimensional （2D） processing maps proposed by PRASAD can describe the distribution of the efficiency of power dissipation and flow instability regions at various temperatures, strain rates and strains, which exhibit intrinsic workability related to material itself. Finite element （FE） simulation can obtain the distribution of strain, strain rate, temperature and die filling status, which indicates state-of-stress （SOS） workability decided by die shape and different processing conditions. On the basis of this, a new material driven analysis method for hot deformation was put forward by the combination of FE simulation with 3D processing maps, which can demonstrate material workability of the entire hot deformation process including SOS workability and intrinsic workability. The hot forging process for hard-to-work metal magnesium alloy was studied, and the 3D thermomechanical FE simulation including 3D processing maps of complex hot forging spur bevel gear was first conducted. The hot forging experiments were carried out. The results show that the new method is reasonable and suitable to determine the aoorooriate nrocess narameters.
基金supported financially by the National Key Research and Development Program of China (No. 2016YFC1102402)the National Natural Science Foundation of China (No. 31570961)the Natural Science Foundation of Jiangsu Province (No. BK20160968)
文摘Using the flow stress curves obtained by Gleeble thermo-mechanical testing, the processing map of extruded magnesium alloy AZ31 was established to analyze the hot workability. Stress exponent and activation energy were calculated to characterize the deformation mechanism. Then, the effects of hot deformation parameters on deformation mechanism, microstructure evolution and hot workability of AZ31 alloy were discussed. With increasing deformation temperature, the operation of non-basal slip systems and full development of dynamic recrystallization （DRX） contribute to effective improvement in hot workability of AZ31 alloy. The influences of strain rate and strain are complex. When temperature exceeds 350 ℃, the deformation mechanism is slightly dependent of the strain rate or strain. The dominant mechanism is dislocation cross-slip, which favors DRX nucleation and grain growth and thus leads to good plasticity. At low temperature （below 350 ℃）, the deformation mechanism is sensitive to strain and strain rate. Both the dominant deformation mechanism and inadequate development of DRX deteriorate the ductility of AZ31 alloy. The flow instability mainly occurs in the vicinity of 250 ℃ and 1 s^-1.
基金Projects(51171113,51301107) supported by the National Natural Science Foundation of China
文摘The hot deformation behavior and workability of pre-extruded ZK60A magnesium alloy were investigated by compression tests in the temperature range of 250-450 ℃and the strain rate range of 0.001-10 s 1. The constitutive equation for the pre-extruded ZK60A alloy can be described by hyperbolic sine function. Processing maps were constructed from true strains of -0.2 to -0.8. The alloy experienced complete dynamic recrystallization （DRX） and showed good workability in the temperature range of 300-400 ℃ and the strain rate range of 0.01-0.001 s-Z, where hot working in pre-extruded ZK60A, such as forging, can be carried out. For large deformation to true strain of over -0.5, strain rates above 0.1 s-1 are not recommended at all temperatures, where flow instability such as local strain concentration, twinning deformation, abnormal grain growth, micro-cracks, and shear fracture were observed. Climb-controlled dislocation creep dominates both the plastic deformation and nucleation of DRX of the pre-extruded ZK60A magnesium alloy.
文摘The effect of Ce on hot workability of 00Cr25Ni7Mo4N steel melted in vacuum induction furnace was studied by Gleeble thermal simulation machine and scanning electron microscopy(SEM).The results showed that ductility of the steel with Ce addition was increased significantly because of increasing content of austenite,segregation of Ce at grain boundaries and modification of inclusion.The optimum range of Ce content in the steel was 0.030 wt.%-0.047 wt.%,and the optimum value was about 0.047 wt.%.The effect of...
文摘The hot deformation behavior and microstructure evolution of as-cast and extruded ZE41A magnesium alloy were studied using processing maps. The compression tests were conducted on both as-cast and extruded alloys in the temperature range of 250-450 ℃ and strain rate range of 0.001-1.0 s^-1 to establish the processing map. The dynamic recrystallization （DRX） and instability zones were identified and validated through micrographs. The extruded ZE41A magnesium alloy shows higher flow stress, higher efficiency and lower instability regimes than as-cast alloy. The extruded ZE41A magnesium alloy achieves good hot workability due to grain refinement, decrease in porosity, hardening and strengthening of the material.
文摘Due to their hexagonal crystal structure,magnesium alloys have relatively low workability at room temperature.In this study,the hot workability behavior of cast-extruded AZ31B magnesium alloy is studied through hot compression testing,numerical modeling and microstructural analyses.Hot deformation tests are performed at temperatures of 250℃ to 400℃ under strain rates of 0.01 to 1.0 s^(−1).Transmission electron microscopy is used to reveal the presence of dynamic recrystallization(DRX),dynamic recovery(DRY),cracks and shear bands.To predict plastic instabilities during hot compression tests of AZ31B magnesium alloy,the authors use Johnson–Cook damage model in a 3D finite element simulation.The optimal hot workability of magnesium alloy is found at a temperature(T)of 400℃ and strain rate(ε)of 0.01 s^(−1).Stability is found at a lower strain rate,and instability is found at a higher strain rate.
基金National Natural Science Foundation of China(No.52305373)Jiangxi Provincial Natural Science Foundation(No.20232BAB214053)+2 种基金Science and Technology Major Project of Jiangxi,China(No.20194ABC28001)Fund of Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components,Nanchang Hangkong University(No.EL202303299)PhD Starting Foundation of Nanchang Hangkong University(No,EA202303235).
文摘Heavy components of low-alloy high-strength(LAHS) steels are generally formed by multi-pass forging. It is necessary to explore the flow characteristics and hot workability of LAHS steels during the multi-pass forging process, which is beneficial to the formulation of actual processing parameters. In the study, the multi-pass hot compression experiments of a typical LAHS steel are carried out at a wide range of deformation temperatures and strain rates. It is found that the work hardening rate of the experimental material depends on deformation parameters and deformation passes, which is ascribed to the impacts of static and dynamic softening behaviors. A new model is established to describe the flow characteristics at various deformation passes. Compared to the classical Arrhenius model and modified Zerilli and Armstrong model, the newly proposed model shows higher prediction accuracy with a confidence level of 0.98565. Furthermore, the connection between power dissipation efficiency(PDE) and deformation parameters is revealed by analyzing the microstructures. The PDE cannot be utilized to reflect the efficiency of energy dissipation for microstructure evolution during the entire deformation process, but only to assess the efficiency of energy dissipation for microstructure evolution in a specific deformation parameter state.As a result, an integrated processing map is proposed to better study the hot workability of the LAHS steel, which considers the effects of instability factor(IF), PDE, and distribution and size of grains. The optimized processing parameters for the multi-pass deformation process are the deformation parameters of 1223–1318 K and 0.01–0.08 s^(-1). Complete dynamic recrystallization occurs within the optimized processing parameters with an average grain size of 18.36–42.3 μm. This study will guide the optimization of the forging process of heavy components.
基金supported by the National Natural Science Foundation of China(Grant Nos.52305361,51775194,52090043)China Postdoctoral Science Foundation(2023M741245)the National Key Research and Development Program of China(2022YFB3706903).
文摘Hot deformation is a commonly employed processing technique to enhance the ductility and workability of Mg alloy.However,the hot deformation of Mg alloy is highly sensitive to factors such as temperature,strain rate,and strain,leading to complex flow behavior and an exceptionally narrow processing window for Mg alloy.To overcome the shortcomings of the conventional Arrhenius-type(AT)model,this study developed machine learning-based Arrhenius-type(ML-AT)models by combining the genetic algorithm(GA),particle swarm optimization(PSO),and artificial neural network(ANN).Results indicated that when describing the flow behavior of the AQ80 alloy,the PSO-ANN-AT model demonstrates the most prominent prediction accuracy and generalization ability among all ML-AT and AT models.Moreover,an activation energy-processing(AEP)map was established using the reconstructed flow stress and activation energy fields based on the PSO-ANN-AT model.Experimental validations revealed that this AEP map exhibits superior predictive capability for microstructure evolution compared to the one established by the traditional interpolation methods,ultimately contributing to the precise determination of the optimum processing window.These findings provide fresh insights into the accurate constitutive description and workability characterization of Mg alloy during hot deformation.
基金supported by the National Natural Science Foundation of China(51774124,52074114)Hunan Provincial Natural Science Foundation of China(2019JJ40017,2020JJ5062)+1 种基金Key Technologies R&D in Strategic Emerging Industries and Transformation in High-tech Achievements Program of Hunan Province(2019GK4045)Graduate Training and Innovation Practice Base of Hunan Province.
文摘Despite the industrial significance of grain size for enhancing mechanical properties and formability,the in-depth deformation mechanisms at elevated temperature are still unclear.To investigate the functions of grain size on hot workability and deformation mechanisms,three groups of Mg-1.2Zn-0.2Y alloy specimens with different grain sizes were hot compressed and then studied by combining constitutive model,processing map and microstructural observations.The results showed that the enhanced hot workability accompanying low deformation activation energy and small instability regime was obtained with refined grain size.During hot deformation,the decreased grain size in Mg1.2Zn-0.2Y alloy mainly improved the plastic deformation homogeneity,especially for the weakened local straining around grain boundaries.As a result,the dynamic recrystallization nucleation and texture development at lower strain level were influenced by the initial grain size.At higher strain magnitude,the growth and coarsening of dynamic recrystallized grains would further release strain localization and improve hot workability,while the texture was less impacted.Further,unlike the primary basal slip and deformation twinning in the specimen with coarse grain at low temperature,non-basal slips of dislocations were initiated with less deformation twins in the specimens with refined grain size.
基金supported by the Science Foundation for Distinguished Young Scholars of Gansu Province,China(No.18JR3RA134)Lanzhou University of Technology Support Plan for Excellent Young Scholars,China(No.CGZH001)the National Nature Science Foundation of China(No.51665032).
文摘The hot workability and dynamic recrystallization(DRX)mechanisms of pure nickel N6 were systematically investigated using hot compression tests.Based on hot compression data,the constitutive equation of N6 was developed and its reliability was verified.Its hot processing map was constructed,and combined with microstructural observations,a semi-quantitative response relationship between hot deformation parameters and microstructure was established.The DRX process of N6 is a thermally activated process and particularly sensitive to the strain rate.The optimal hot processing parameters for N6 were determined to be 950−1050℃ and 0.1−1 s^(−1).Furthermore,it was proven that the dominant nucleation mechanism is discontinuous DRX characterized by grain boundary bulging and twins assisting nucleation,while the continuous DRX characterized by subgrains combined with rotation is an inactive nucleation mechanism.
