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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
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作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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Scaling of thin wire cylindrical compression with material,diameter,and laser energy after 100 fs Joule surface heating
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作者 L.Yang M.-L.Herbert +32 位作者 C.Baehtz V.Bouffetier E.Brambrink T.Dornheim N.Fefeu T.Gawne S.Goede J.Hagemann H.Hoppner L.G.Huang O.Humphries T.Kluge D.Kraus J.Lütgert J.-P.Naedler M.Nakatsutsumi A.Pelka T.R.Preston C.B.Qu S.V.Rahul L.Randolph R.Redmer M.Rehwald J.J.Santos M.Smíd U.Schramm J.-P.Schwinkendorf M.Vescovi U.Zastrau K.Zeil A.Laso Garcia T.Toncian T.E.Cowan 《Matter and Radiation at Extremes》 2026年第1期68-80,共13页
We present the first systematic experimental validation of return-current-driven cylindrical implosion scaling in micrometer-sized Cu and Al wires irradiated by J-class femtosecond laser pulses.Employing XFEL-based im... We present the first systematic experimental validation of return-current-driven cylindrical implosion scaling in micrometer-sized Cu and Al wires irradiated by J-class femtosecond laser pulses.Employing XFEL-based imaging with sub-micrometer spatial and femtosecond temporal resolution,supported by hydrodynamic and particle-in-cell simulations,we reveal how return current density depends precisely on wire diameter,material properties,and incident laser energy.We identify deviations from simple theoretical predictions due to geometrically influenced electron escape dynamics.These results refine and confirm the scaling laws essential for predictive modeling in high-energy-density physics and inertial fusion research. 展开更多
关键词 cylindrical implosion scaling laser energy thin wire cylindrical compression MATERIAL cu al wires DIAMETER systematic experimental validation
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The Microstructure and Properties of Graphene/Copper Composite Wires
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作者 CHEN Wei CHEN Yufei +2 位作者 KUANG Meizhou CHEN Haibing LIN Gaoyong 《Journal of Wuhan University of Technology(Materials Science)》 2026年第1期1-7,共7页
In this study,multilayer lamination welding was employed to prepare graphene/copper(Gr/Cu)composite billets from graphene-coated copper foils,followed by multi-pass cold drawing to produce Φ1 mm Gr/Cu composite wires... In this study,multilayer lamination welding was employed to prepare graphene/copper(Gr/Cu)composite billets from graphene-coated copper foils,followed by multi-pass cold drawing to produce Φ1 mm Gr/Cu composite wires.Microstructure and property analyses in both the cold-drawn and annealed states show that the incorporation of graphene significantly improves the ductility and electrical conductivity of the copper wire.After annealing at 350℃ for 30 minutes,the composite wire demonstrates a tensile strength of 270 MPa and an electrical conductivity of 102.74%IACS,both superior to those of pure copper wire under identical conditions.At 150℃,the electrical conductivity of the annealed composite wire reaches 72.60%IACS,notably higher than the 68.19%IACS of pure copper.The results suggest that graphene is uniformly distributed within the composite wire,with minimal impact on conductivity,while effectively refining the copper grain structure to enhance ductility.Moreover,graphene suppresses copper lattice vibrations at elevated temperatures,reducing the rate of conductivity degradation. 展开更多
关键词 copper-based composite wire GRAPHENE electrical conductivity cold drawing ANNEALING
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High-Density 1D Ionic Wire Arrays for Osmotic Energy Conversion
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作者 Jinlin Hao Cuncai Lin +7 位作者 Min Zhao Yilin Wang Xingteng Ma Lilong Gao Xin Sui Longcheng Gao Kunyan Sui Lei Jiang 《Nano-Micro Letters》 2026年第4期540-549,共10页
Osmotic energy,existing between the seawater and river water,is a renewable energy source,which can be directly converted into electricity by ion-exchange membranes(IEM).In traditional IEMs,the ion transport channels ... Osmotic energy,existing between the seawater and river water,is a renewable energy source,which can be directly converted into electricity by ion-exchange membranes(IEM).In traditional IEMs,the ion transport channels are formed by nanophase separation of hydrophilic ion carriers and hydrophobic segments.It is difficult to realize high-density ion channels with controlled spatial arrangement and length scale of ion carriers.Herein,we construct high-density 1D ion wires as transmission channels.Through molecular design,hydrophilic imidazole groups and hydrophobic alkyl tails were introduced into the repeat units,which self-assembled into 1D ion transporting core and protecting shell along the main chains.The areal density of the ionic wire arrays is up to~10^(12)cm^(-2),which is the highest value.The ionic wires ensure both high ion flux transport and high selectivity,achieving an ultrahigh-power density of 40.5 W m^(-2)at a 500-fold salinity gradient.Besides,the ionic wire array membrane is well recyclable and antibacterial.The ionic wires provide novel concept for next generation of high-performance membranes. 展开更多
关键词 One-Dimensional ionic wire SELF-ASSEMBLY High-density ion channels Ultrahigh ion-exchange capacity Anti-swelling
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Optimization of the giant magneto-impedance effect in Fe_(20)Ni_(80)/Cu composite wires by Joule heating annealing
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作者 Xiaofeng Pu Chaobo Liu +5 位作者 Zhoulu Yu Guozhi Chai Junchen Gao Linchuan Wang Yonggang Liu Daqiang Gao 《Chinese Physics B》 2026年第1期590-597,共8页
Giant magnetoimpedance(GMI)sensors are increasingly employed in modern magnetic sensing technologies.However,improving the GMI performance of magnetic cores remains challenging due to intrinsic limitations in material... Giant magnetoimpedance(GMI)sensors are increasingly employed in modern magnetic sensing technologies.However,improving the GMI performance of magnetic cores remains challenging due to intrinsic limitations in material properties and structural stability.In this work,we explore the use of Joule heating to enhance the GMI response of Fe_(20)Ni_(80)/Cu composite wires.By applying a current of 1.8 A for 10 min,notable improvements in magnetic domain uniformity and a reduction in domain spacing are observed.Under these conditions,GMI ratios reach 1870% in the non-diagonal mode and1147%in the diagonal mode,respectively,highlighting their potential for applications in high-precision weak magnetic field sensing. 展开更多
关键词 giant magneto-impedance composite wires Joule heating annealing circumferential hysteresis LOOPS
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Processing 304L stainless steel welding wire via electrochemical cold drawing
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作者 Jian-Yun Yan Xin Guo Ti-Jun Chen 《Journal of Iron and Steel Research International》 2026年第3期337-352,共16页
The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for ... The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for comparison.The results indicated that the dilute H_(2)SO_(4)aqueous solution was an appropriate electrolyte for ECD,and increasing the H_(2)SO_(4)concentration and current density within a range improved the corrosion rate and uniformity,leading to an easier and more coordinated deformation through uniformly distributing geometrically necessary dislocations and curved large-angle grain boundaries,and decreasing their density,and thus,an enhanced electrochemical plasticization(EP).Under the optimized electrochemical parameters(0.5 mol L^(-1)H_(2)SO_(4)electrolyte and current density of 12.2 mA cm^(-2)),the average cumulative reduction rate required for annealing was up to~34%,obviously higher than~20%of TCD due to the decreased work-hardening from the EP,so that the number of annealing was significantly reduced from 10 of TCD to 5,when the drawing pass was 23.In addition,the surface of the ECD wire was distinctly smoother and brighter than that of the TCD one.These findings confirm the large potential in engineering applications of the ECD technology based on the EP effect. 展开更多
关键词 Welding wire Electrochemical cold drawing WORK-HARDENING Electrochemical plasticization Annealing heat treatment
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Processing,microstructure,and mechanical properties of additive manufacturing Inconel 625 using hot wire laser metal deposition
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作者 Guo-xing SU Yu SHI +2 位作者 Chun-kai LI Guang LI Gang ZHANG 《Transactions of Nonferrous Metals Society of China》 2026年第3期796-817,共22页
Inconel 625 alloy components were fabricated using hot wire laser metal deposition(HW-LMD)through process optimization,achieving a wire deposition rate of 1.72 kg/h.The microstructure and mechanical properties of the ... Inconel 625 alloy components were fabricated using hot wire laser metal deposition(HW-LMD)through process optimization,achieving a wire deposition rate of 1.72 kg/h.The microstructure and mechanical properties of the HW-LMD Inconel 625 alloys were systematically investigated.The results revealed that the microstructure of the HWLMD Inconel 625 alloys consisted of columnar dendrites,characterized by an average grain size of 12.5μm and a strong{100}〈001〉texture.The main phase identified wasγ-Ni,with the precipitation of Laves phase,measuring less than 1μm,observed in the inter-columnar dendritic regions.The average microhardness of the HW-LMD Inconel 625 alloys was HV1.0258.The yield strength and ultimate tensile strength were 493.5 and 837.4 MPa,respectively,with elongation exceeding 50%.Impact absorbing energies at 25 and-78℃were 223.08 and 200.24 J,respectively.Both the tensile and impact fracture surfaces exhibited dimples,indicating a ductile fracture mechanism during the deformation process. 展开更多
关键词 laser metal deposition hot wire Inconel 625 alloy MICROSTRUCTURE mechanical properties
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Comparative Study on the Efficacy of Closed Reduction and Kirschner Wire Fixation versus Open Reduction and Plate Fixation in the Treatment of Hand Surgery Fractures
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作者 Weishun Wang 《Journal of Clinical and Nursing Research》 2026年第2期81-87,共7页
Objective: To investigate the therapeutic advantages of closed reduction and Kirschner wire fixation versus open reduction and plate fixation in patients with hand surgery fractures. Methods: The sample was collected ... Objective: To investigate the therapeutic advantages of closed reduction and Kirschner wire fixation versus open reduction and plate fixation in patients with hand surgery fractures. Methods: The sample was collected from May 2021 to May 2025, consisting of 80 patients with hand surgery fractures. These patients were randomly divided into two groups using the red and blue ball method: the plate fixation group (40 cases, treated with open reduction and plate fixation) and the Kirschner wire fixation group (40 cases, treated with closed reduction and Kirschner wire fixation). The therapeutic effects between the two groups were randomly compared. Results: The Kirschner wire fixation group outperformed the plate fixation group in all indicators except for hand function scores (p < 0.05). There was no statistically significant difference in hand function scores between the two groups (p > 0.05). Conclusion: Compared with open reduction and plate fixation, closed reduction and Kirschner wire fixation for patients with hand surgery fractures achieves a more pronounced therapeutic effect, with advantages such as less trauma, shorter operation time, less bleeding, and a lower incidence of complications. It is suitable for hand surgery fractures with good stability. Open reduction and plate internal fixation have greater advantages in complex fractures and cases requiring high stability, and are worthy of promotion and application. 展开更多
关键词 Closed reduction and Kirschner wire fixation Open reduction and plate fixation Hand surgery fractures
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Macro-and Microphysical Characteristics of Freezing Rain and Their Impacts on Wire Icing Mechanisms in the Southwestern Mountainous Areas of China 被引量:1
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作者 Yue ZHOU Chunsong LU +3 位作者 Jingjing Lü Xiaoyun SUN Lingli ZHOU Hui XIAO 《Advances in Atmospheric Sciences》 2025年第8期1620-1635,共16页
Based on comprehensive observations of 20 wire icing events during winter from 2019 to 2021,we investigated the characteristics of the icing properties,the atmospheric boundary layer structure,the raindrop size distri... Based on comprehensive observations of 20 wire icing events during winter from 2019 to 2021,we investigated the characteristics of the icing properties,the atmospheric boundary layer structure,the raindrop size distribution,and their associated effects on the ice accretion mechanism in the mountainous region of Southwest China.The maximum ice weight was positively correlated with the duration of ice accretion in the mountainous area.The duration of precipitation accounted for less than 20%of the icing period in the mountainous area,with solid-phase hydrometeors being predominant.Icing events,dominated by freezing rain(FR)and mixed rain–graupel(more than 70%),were characterized by glaze or highdensity mixed icing.The relationship between the melting energy and refreezing energy reflected the distribution characteristics of the proportion of FR under mixed-phase precipitation.The intensity of the warm layer and the dominant precipitation phase significantly affected the variations in the microphysical properties of FR.The melting of large dry snowflakes significantly contributed to FR in the mountainous areas,resulting in smaller generalized intercepts and larger mass-weighted mean diameters in the presence of a stronger warm layer.Under a weaker warm layer,the value of the massweighted mean diameter was significantly smaller because of the inability of large solid particles to melt.Finally,FR in the mountainous area dominated the ice weight during the rapid ice accumulation period.A numerical simulation of FR icing on wires effectively revealed the evolution of disaster-causing icing in mountainous areas. 展开更多
关键词 freezing rain wire icing macro-and microphysical characteristics mountainous area
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Synergistically Improving the Strength and Anisotropy of Wire Arc Additively Manufactured Al-Mg-Sc-Zr alloy by Regulating Heat Input 被引量:1
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作者 Xuru Hou Lin Zhao +5 位作者 Shubin Ren Yun Peng Yang Cao Chengyong Ma Zhiling Tian Xuanhui Qu 《Additive Manufacturing Frontiers》 2025年第3期209-227,共19页
Wire arc additive manufacturing(WAAM)is one of the most promising approaches to manufacturing large and complex metal components owing to its low cost and high efficiency.However,pores and coarse columnar grains cause... Wire arc additive manufacturing(WAAM)is one of the most promising approaches to manufacturing large and complex metal components owing to its low cost and high efficiency.However,pores and coarse columnar grains caused by thermal accumulation in WAAM significantly decrease the strength and increase the anisotropy,preventing the achievement of both high strength and isotropy.In this study,the strength and anisotropy of AlMg-Sc-Zr alloys were improved by regulating heat input.The results indicated that as the heat input increased from 60 to 99 J/mm,all the components had lower porosity(lower than 0.04%),the size of the Al_(3)(Sc_(1-x),Zr_(x))phases decreased,and the number density increased.The average grain size gradually decreased,and the grain morphologies transformed from coarse equiaxed grain(CEG)+fine equiaxed grain(FEG)to FEG owing to the increase in Al_(3)(Sc_(1-x),Zr_(x))phases with increasing heat input.After heat treatment at 325℃for 6 h,high-density dispersed Al_(3)Sc phases(<10 nm)precipitated.The alloy possessed the highest strength at 79 J/mm,ultimate tensile strength(UTS)of approximately 423±3 MPa,and in-plane anisotropy of approximately 4.3%.At a heat input of 99 J/mm,the in-plane anisotropy decreased to 1.2%and UTS reached 414±5 MPa.The reduction in the CEG prolonged the crack propagation path,which improved the UTS in the vertical direction and reduced the anisotropy.Theoretical calculations indicated that the main strengthening mechanisms were solid solution and precipitation strengthening.This study lays the theoretical foundations for WAAM-processed high-strength and isotropic Al alloy components. 展开更多
关键词 wire arc additive manufacturing(WAAM) Al-Mg-Sc-Zr alloy MICROSTRUCTURES High strength ANISOTROPY
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Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire
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作者 Fei Weng Guijun Bi +5 位作者 Youxiang Chew Shang Sui Chaolin Tan Zhenglin Du Jinlong Su Fern Lan Ng 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2025年第1期154-168,共15页
The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully ci... The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),respectively.With the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire deposits.Microstructure characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α phases.The mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and discussed.The mechanical properties of the interfacial samples can meet the requirements of the relevant Aerospace Material Specifications(AMS 6932)even without post heat treatment.No fracture occurred within the interfacial area,further suggesting the robust interface.The findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition. 展开更多
关键词 laser-aided additive manufacturing powder deposition wire deposition interfacial characteristic mechanical behavior
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Accelerated Corrosion Rate of Wire Arc Additive Manufacturing of AZ91D Magnesium Alloy:The Formation of Nano-scaled AlMn Phase 被引量:1
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作者 Dongchao Li Fen Zhang +2 位作者 Lanyue Cui Yueling Guo Rongchang Zeng 《Acta Metallurgica Sinica(English Letters)》 2025年第7期1069-1082,共14页
Additive manufacturing(AM)technologies,with their high degree of flexibility,enhance material utilization in the fabrication of large magnesium alloy parts,effectively meeting the demands of complex geometries.However... Additive manufacturing(AM)technologies,with their high degree of flexibility,enhance material utilization in the fabrication of large magnesium alloy parts,effectively meeting the demands of complex geometries.However,research on the corrosion resistance of magnesium alloy components produced via AM is currently limited.This study investigates the microstructural and corrosion characteristics of AZ91D magnesium alloy fabricated by wire arc additive manufacturing(WAAM)compared to its cast counterpart.A large-sized AZ91D bulk part was deposited on an AZ31 base plate using a layer-by-layer stacking approach.The results showed that the WAAM AZ91D was featured by obviously refined grains from 228.92μm of the cast one to 52.92μm on the travel direction-through thickness(TD-TT)and 50.07μm on the normal direction-through thickness(ND-TT).The rapid solidification process of WAAM inhibited the formation of β-Mg_(17)Al_(12) phase while promoting the formation of uniformly distributed network of dislocations,the dispersive precipitation of nano Al_(8)Mn_(5) phase,as well as Zn segregation.WAAM AZ91D demonstrated the occurrence of pitting corrosion and inferior corrosion resistance compared to cast AZ91D,attributed to the micro-galvanic corrosion between the α-Mg matrix and Al_(8)Mn_(5) particles and the increased number of grain boundaries. 展开更多
关键词 Magnesium alloy wire arc additive manufacturing(WAAM) Corrosion Layer-by-layer stacking Intermetallic compound
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A Composite Structure of Al–Mg–Sc Alloy Prepared by Wire Arc‑Directed Energy Deposition with Interlayer Friction Stir Processing 被引量:1
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作者 Y.P.Cui X.P.Guo +4 位作者 P.Xue R.Z.Xu X.M.Guo D.R.Ni Z.Y.Ma 《Acta Metallurgica Sinica(English Letters)》 2025年第10期1794-1808,共15页
Interlayer friction stir processing(FSP)has been proved to be an efective method of enhancing the mechanical properties of wire arc-directed energy deposited(WA-DED)samples.However,the original deposition structure wa... Interlayer friction stir processing(FSP)has been proved to be an efective method of enhancing the mechanical properties of wire arc-directed energy deposited(WA-DED)samples.However,the original deposition structure was still retained in the FSP-WA-DED component besides the processed zone(PZ),thus forming a composite structure.Considering the material utilization and practical service process of the deposited component,more attention should be paid on this special composite structure,but the relevant investigation has not been carried out.In this study,an Al–Mg–Sc alloy was prepared by WA-DED with interlayer FSP treatment,and the composite structure was frstly investigated.Almost all of the pores were eliminated under the pressure efect from the tool shoulder.The grains were further refned with an average size of about 1.2μm in the PZ.Though no severe plastic deformation was involved in the retained WA-DED deposition zone,comparable tensile properties with the PZ sample were obtained in the composite structure.Low ultimate tensile strength(UTS)of 289 MPa and elongation of 3.2%were achieved in the WA-DED sample.After interlayer FSP treatment,the UTS and elongation of the PZ samples were signifcantly increased to 443 MPa and 16.3%,while those in the composite structure remained at relatively high levels of 410 MPa and 13.5%,respectively.Meanwhile,a high fatigue strength of 180 and 130 MPa was obtained in the PZ and composite structure samples,which was clearly higher than that of the WA-DED sample(100 MPa).It is concluded that the defects in traditional WA-DED process can be eliminated in the composite structure after interlayer FSP treatment,resulting in enhanced tensile and fatigue properties,which provides an efective method of improving the mechanical properties of the WA-DED sample. 展开更多
关键词 wire arc-directed energy deposition Al-Mg-Sc alloys Friction stir processing Composite structure Mechanical property
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Exploring the evolution of texture and properties of ultrafine copper wire during high strain drawing process
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作者 LIU Jin-song ZHOU Yan +3 位作者 WANG Song-wei CHEN Shuai-feng SONG Hong-wu ZHANG Shi-hong 《Journal of Central South University》 2025年第6期1973-1994,共22页
The ultrafine copper wire with a diameter of 18μm is prepared via cold drawing process from the single crystal downcast billet(Φ8 mm),taking a drawing strain to 12.19.In this paper,in-depth investigation of the micr... The ultrafine copper wire with a diameter of 18μm is prepared via cold drawing process from the single crystal downcast billet(Φ8 mm),taking a drawing strain to 12.19.In this paper,in-depth investigation of the microstructure feature,texture evolution,mechanical properties,and electrical conductivity of ultrafine wires ranging fromΦ361μm toΦ18μm is performed.Specially,the microstructure feature and texture type covering the whole longitudinal section of ultrafine wires are elaborately characterized.The results show that the average lamella thickness decreases from 1.63μm to 102 nm during the drawing process.Whereas,inhomogeneous texture evolution across different wire sections was observed.The main texture types of copper wires are comprised of<111>,<001>and<112>orientations.Specifically,the peripheral region is primarily dominated by<111>and<112>,while the central region is dominated by<001>and<111>.As the drawing strain increases,the volume fraction of hard orientation<111>with low Schmid factor increases,where notably higher fraction of<111>is resulted from the consumption of<112>and<001>for the wire ofΦ18μm.For drawn copper wire of 18μm,superior properties are obtained with a tensile strength of 729.8 MPa and an electrical conductivity of 86.9%IACS.Furthermore,it is found that grain strengthening,dislocation strengthening,and texture strengthening are three primary strengthening mechanisms of drawn copper wire,while the dislocation density is the main factor on the reducing of conductivity. 展开更多
关键词 copper wires ultrafine wire DRAWING texture evolution tensile strength
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Achieving extraordinary strength and conductivity in copper wire by constructing highly consistent hard texture and ultra-high aspect ratio
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作者 Xueyuan Fan Jiapeng Hou +6 位作者 Shuo Wang Zengqian Liu Baishan Gong Xianghai Zhou Qiqiang Duan Zhenjun Zhang Zhefeng Zhang 《Journal of Materials Science & Technology》 2025年第17期14-22,共9页
Simultaneously improving the strength and electrical conductivity of conducting metallic materials is of great significance,but it still remains a key challenge as the two properties are often mutually exclusive.In th... Simultaneously improving the strength and electrical conductivity of conducting metallic materials is of great significance,but it still remains a key challenge as the two properties are often mutually exclusive.In this study,we demonstrate a“<111>oriented fibrous grains with ultra-high aspect ratio”strategy for breaking such a conflict in Cu wire,which relies on the distinctive spatial distribution of grain boundaries and the highly consistent hard orientation to play their respective roles in suffering loading and conducting,thereby enabling a separate optimization of both strength and electrical conductivity.Therefore,a processing route was designed,involving directional solidification followed by large drawing deformation,to successfully construct fibrous grains with an ultra-high aspect ratio in 596.7 and ultra-high<111>texture proportion over 97%,which achieves Cu wire with a remarkable combination of yield strength in 482.3 MPa and electrical conductivity in 101.63%IACS.Finally,the mechanisms for high strength and high electrical conductivity were quantitatively discussed. 展开更多
关键词 STRENGTH Electrical conductivity Cu wire GRAIN Directional solidification
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Trace element selenium–augmented Kirschner wire with enhanced osteogenetic and antibacterial properties
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作者 Dandan Wei Changping Wang +7 位作者 Dasai Ban Cong Wang Xiaojun Liu Lu Wang Mingtao Chen Siyu Ni Dianwen Song Huali Nie 《Journal of Materials Science & Technology》 2025年第18期260-277,共18页
The Kirschner wire(K-wire)is widely used in orthopedic external fixation due to its versatility and clinical effectiveness.However,a significant challenge associated with its use is the potential for bacterial migrati... The Kirschner wire(K-wire)is widely used in orthopedic external fixation due to its versatility and clinical effectiveness.However,a significant challenge associated with its use is the potential for bacterial migration,subsequent infection,and dislodgement as the wire penetrates the skin and bone.This study introduces a novel bioactive material,selenium/calcium silicate(Se/β-CS),achieved by integrating selenium-an essential trace element in the human body-into bioceramic calcium silicate.This integration was accomplished using a combined chemical co-deposition method and redox reaction.Furthermore,a uniform and controllable Se/β-CS coating was applied to the K-wire's surface using the Langmuir-Blodgett technique.This coating gradually releases active components-Si,Ca,and Se-that effectively eliminate bacterial infections and promote osteointegration.The findings of this study offer promising opportunities for the use of robust and multifunctional coating materials on implantable devices,particularly within the fields of orthopedics,transplantation,and surgery. 展开更多
关键词 Kirschner wire SELENIUM Calcium silicate ANTIBACTERIAL OSTEOGENIC
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Experimental Study and a Modified Model for Temperature-Recovery Stress of Shape Memory Alloy Wire under Different Temperatures
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作者 Zhi-Xiang Wei Wen-Wei Wang +2 位作者 Yan-Jie Xue Wu-Tong Zhang Qiu-Di Huang 《Structural Durability & Health Monitoring》 2025年第2期347-364,共18页
To investigate the performance of utilizing the shape memory effect of SMA(Shape Memory Alloy)wire to generate recovery stress,this paper performed single heating recovery stress tests and reciprocating heating-coolin... To investigate the performance of utilizing the shape memory effect of SMA(Shape Memory Alloy)wire to generate recovery stress,this paper performed single heating recovery stress tests and reciprocating heating-cooling recovery stress tests on SMA wire under varying initial strain conditions.The effects of various strains and different energized heating methods on the recovery stress of SMA wires were explored in the single heating tests.The SMA wire was strained from 2%to 8%initially,and two distinct heating approaches were employed:one using a large current interval for rapid heating and one using a small current interval for slower heating.The experimental outcomes reveal that during a single heating cycle,the temperature-recovery stress relationship of SMA wire exhibits three distinct stages:the martensite phase stage,the transition stage from martensite to austenite phase,and the austenite phase stage.Notably,the choice of heating method does not influence the maximum recovery stress value,and the correlation between initial strain and maximum recovery stress is predominantly linear.Moreover,conducting the reciprocating temperature rise and fall performance test is important to better simulate the scenario in practical engineering where multiple recovery stress in SMA wires for structural repair.In this test,two temperature cycling methods were studied:interval rise and fall,as well as direct rise and fall.In the case of utilizing the interval temperature rise and fall method,it was observed that the recovery stress associated with cooling was significantly higher than that corresponding to heating at the same temperature.Furthermore,the recovery stress was lower upon subsequent heating than that measured during the previous heating cycle.Based on the experimental results,a prediction model for the temperature-recovery stress relationship has been proposed to simplify numerical calculations.It is hoped that an approximate temperaturerecovery stress curve can be obtained from the parameters of the SMA wire.The calculated values derived from this model show good alignment with the measured values,indicating its reliability. 展开更多
关键词 SMA wire TEMPERATURE recovery stress modified model phase transition
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Wire Rope Inspection Robots:A Review
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作者 SUN Bowen YANG Jianhua +3 位作者 LI Baofeng LI Shangyuan WANG Liang XU Zhongqi 《Journal of Shanghai Jiaotong university(Science)》 2025年第6期1144-1161,共18页
Wire rope inspection robot is an important tool for wire rope condition monitoring and maintenance,which can accurately locate and judge the damage of wire rope.In addition,the wire rope inspection robot can also be u... Wire rope inspection robot is an important tool for wire rope condition monitoring and maintenance,which can accurately locate and judge the damage of wire rope.In addition,the wire rope inspection robot can also be used for cable inspection.First,the crawling structure and crawling mode of the wire rope inspection robot are reviewed,and the characteristics and existing problems of each crawling mode are analyzed separately.Next,the drive mode of the wire rope inspection robot is discussed,the types of commonly used motors are introduced,and the advantages and disadvantages of drive motors and the control modes are compared.Then,the method and principle of the non-destructive detection of the wire rope inspection robot are expounded,and the commonly used detection methods and existing deficiencies are compared.After that,the types of communication modes are compared and analyzed,and the types of wireless communication modes are also introduced.Finally,the current difficult problems of the wire rope inspection robot are summarized,and the future development trend of the wire rope inspection robot is prospected. 展开更多
关键词 wire rope CABLE non-destructive detection inspection robot
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Mass spectrometry for non-destructive detection of the average diameter of micro copper wires
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作者 Rui Su Xiaowei Fang +5 位作者 Peng Zeng Yong Qian Xuanzhu Li Huiyu Xing Jiamei Lin Jiaquan Xu 《Chinese Chemical Letters》 2025年第10期474-477,共4页
The performance and price of copper-based micro linear products are determined by the diameter uniformity.How to accurately detect the wire diameter of long-length copper based micro linear products without cutting or... The performance and price of copper-based micro linear products are determined by the diameter uniformity.How to accurately detect the wire diameter of long-length copper based micro linear products without cutting or damage has always been a technical concern for production enterprises.Herein,a novel approach was developed for nondestructive detection of the average diameter at any given segment of a long copper wire by assessing the adsorption capacity of arginine on its surface.The amount of adsorbent on the surface of the copper wire exhibits a positive correlation with the area,which can be detected by extractive electrospray ionization mass spectrometry(EESI-MS)after online elution with ammonia.The experimental results demonstrated that the analysis can be completed within 15 min,with a good linear relationship between copper wires with different diameters and the adsorption capacity of arginine.The linear correlation coefficient R2was 0.995,the relative standard deviation was 1.10%-2.81%,and the detection limit reached 2.5μm(length of segment=4 cm),showing potential applications for facile measurement of the average diameter of various metal wires. 展开更多
关键词 Measurement of diameter Mass spectrometry Non-destructive detection Copper wire Average diameter Measurement of diameter Mass spectrometry Non-destructive detection Copper wire Average diameter
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Research on Birdcage Buckling in the Armor Wire of A Damaged Umbilical Cable Under Compression and Bending Cyclic Load
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作者 CHEN Si-yuan DENG Yu +2 位作者 LIANG Xu DENG Xue-jiao WANG Zhen-kui 《China Ocean Engineering》 2025年第1期86-99,共14页
Buckling failure in submarine cables presents a prevalent challenge in ocean engineering.This work aims to explore the buckling behavior of umbilical cables with damaged sheaths subjected to compression and bending cy... Buckling failure in submarine cables presents a prevalent challenge in ocean engineering.This work aims to explore the buckling behavior of umbilical cables with damaged sheaths subjected to compression and bending cyclic loads.A finite element model is devised,incorporating a singular armor wire,a rigid core,and a damaged sheath.To scrutinize the buckling progression and corresponding deformation,axial compression and bending cyclic loads are introduced.The observations reveal that a reduction in axial compression results in a larger number of cycles before buckling ensues and progressively shifts the buckling position toward the extrados and fixed end.Decreasing the bending radius precipitates a reduction in the buckling cycle number and minimizes the deformation in the armor wire.Furthermore,an empirical model is presented to predict the occurrence of birdcage buckling,providing a means to anticipate buckling events and to estimate the requisite number of cycles leading to buckling. 展开更多
关键词 umbilical cable armor wire birdcage buckling bending cycle damaged sheath
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