Magnesium-rare earth(Mg-RE)alloys are pivotal for lightweight applications in aerospace and advanced engineering due to their high specific strength.However,manufacturing large-scale complex components via monolithic ...Magnesium-rare earth(Mg-RE)alloys are pivotal for lightweight applications in aerospace and advanced engineering due to their high specific strength.However,manufacturing large-scale complex components via monolithic casting is challenging owing to defects such as RE oxides and shrinkage porosity,making fusion welding essential for both defect repair and structural joining.This review comprehensively examines recent advances in fusion welding of Mg-RE alloys,with emphasis on the interplay between their unique physicochemical properties and welding metallurgy.Various fusion welding methods suitable for Mg-RE alloys are compared and analyzed.Detailed characterization of joint regions reveals how thermal gradients and cooling rates govern phase evolution,grain morphology,and defect formation.Moreover,welding parameters and heat treatment strategies are systematically discussed for the microstructural configuration,especially for the inherent conflicts between grain coarsening in fusion zone and eutectic dissolution in heat-affected zone.Future research directions are also outlined.By correlating Mg-RE alloy properties with fusion welding processes,this review provides practical insights for designing reliable welded structures in critical applications.展开更多
Joining dissimilar materials encounters significant engineering challenges due to the contrast in material properties that makes conventional welding not feasible.Magnetic Pulse Welding(MPW)offers a solidstate joining...Joining dissimilar materials encounters significant engineering challenges due to the contrast in material properties that makes conventional welding not feasible.Magnetic Pulse Welding(MPW)offers a solidstate joining technique that overcomes these issues by using impact to create strong bonds without melting the substrate materials.This study investigates the weldability of aluminum alloy Al-5754 with Al-7075 and MARS 380 steel,used in armouring solutions of defense systems,by the use of MPW.In this work,weldability windows are investigated by varying standoff distances between the coating material and its substrate(0.25-4.5 mm)and discharge energies(5-13 kJ)with both O-shape and U-shape inductors.Mechanical strength of the welded joints were assessed through single lap shear tests,identifying optimal welding parameters.Then,the velocity profiles of the flyer plates were measured using heterodyne velocimetry to understand the dynamics of the impact.Then,substructures assembled with the optimal welding conditions were subjected to ballistic testing using 7.62 mm×51 mm NATO and 9 mm×19 mm Parabellum munitions to evaluate the resilience of the welds under ballistic impact.The outcomes demonstrate that MPW effectively joins Al-5754 with both Al-7075 and MARS 380,producing robust welds capable of withstanding ballistic impacts under certain conditions.This research advances the application of MPW in lightweight ballistic protection of defense systems,contributing to the development of more resilient and lighter protective structures.展开更多
Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively invest...Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.展开更多
The corrosion resistance of base metal,laser-arc hybrid welded AZ31B magnesium alloys with and without addition of carbon nanotubes(CNTs)was compared.The corrosion behaviors and the underlying improvement mechanism of...The corrosion resistance of base metal,laser-arc hybrid welded AZ31B magnesium alloys with and without addition of carbon nanotubes(CNTs)was compared.The corrosion behaviors and the underlying improvement mechanism of CNTs were systematically investigated.The introduction of CNTs effectively refined the grains,weakened the texture and enhanced the microstructure homogeneity of the weld,which contributed to the enhancement of corrosion resistance.Specifically,the corrosion rates of hydrogen evolution and weight loss of weld decreased by>30%after the addition of CNTs,and the corrosion products were denser due to the formation of Al_(2)O_(3)passive film.The corrosion current density and polarization resistance of weld with addition of CNTs were 1.220μA/cm^(2)and 7155·cm^(2),respectively,in contrast to 2.480μA/cm^(2)and approximately 269.5·cm^(2)for the weld without CNTs.Besides,the content of precipitates in the weld increased from 0.60%to 1.76%after the addition of CNTs,which can release Al^(3+)ions,promoting the formation of a dense Al_(2)O_(3)film that serves to protect the metal matrix from further degradation.展开更多
Laser welding is a highly promising joining method for Al alloys.However,certain limitations such as elevated thermal input and keyhole instability are associated with its application in medium-thickness aluminium all...Laser welding is a highly promising joining method for Al alloys.However,certain limitations such as elevated thermal input and keyhole instability are associated with its application in medium-thickness aluminium alloy plates.To address these issues,circular oscillating laser welding combined with post-weld heat treatment was employed to improve the formation quality and mechanical properties of the welds.The effects of the frequency of circular oscillating laser on the forming quality,microstructure,and properties of the welds were analyzed.At an oscillation frequency of 200 Hz,the grain size in the weld zone was reduced compared to single laser welding,and the maximum tensile strength of the weld was observed to reach(264.96±1.33)MPa,representing approximately 61.19%of the base metal.Following the post-weld heat treatment of"solid solution and artificial aging",the grain boundary segregation was diminished.Nanoscale precipitated phases are present in the weld zone.Furthermore,the tensile strength was augmented to(386.35±5.65)MPa,representing approximately 89.23%of the strength of the base metal.The results of this study can provide a theoretical basis and technological reference for the circular oscillating laser welding of medium-thickness 2219-T 6 aluminium alloy plates.展开更多
Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other...Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.展开更多
This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced coolin...This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced cooling significantly improves the corrosion resistance of the welded joints.Specifically,the corrosion resistance was the highest in the stir zone,followed by the thermo-mechanical affected zone,and then the heat affected zone.Forced cooling mitigates grain growth by controlling the welding thermal effects,thereby increasing the proportion ofΣ3 grain boundaries.The modification of these microstructural characteristics promotes the formation of a dense oxide layer,thereby enhancing the corrosion resistance.Furthermore,forced cooling mitigates the precipitation and coarsening of the anodic phase in the stir zone,which in turn reduces the susceptibility of the joint to pitting corrosion.Additionally,the lower recrystallization texture content in the joint,resulting from forced cooling,contributes to a reduction in the number of corrosion-active sites,thereby further improving the corrosion performance of the welded joint.展开更多
Common strong noise interferences like metal splashes,smoke,and arc light during welding can seriously pollute the laser stripe images,causing the tracking model to drift and leading to tracking failure.At present,the...Common strong noise interferences like metal splashes,smoke,and arc light during welding can seriously pollute the laser stripe images,causing the tracking model to drift and leading to tracking failure.At present,there are already many mature methods for identifying and extracting feature points of linear laser stripes.When the laser stripe forms a curved shape on the surface of the workpiece,these linear methods will no longer be applicable.To eliminate interference sources,enhance the robustness of the weld tracking model,and effectively extract the feature points of curved laser stripes under strong noise conditions.This paper proposes a Conditional Generative Adversarial Network(CGAN)based anti-interference recognition method for welding images.The generator adopts an improved U-Net++structure,adds a Multi-scale Channel Attention module(MS-CAM),introduces Deep Supervision,and proposes a Multi-output Fusion strategy(MOFS)in the output result to en-hance the image inpainting effect;the discriminator uses PatchGAN.The center of the laser stripe is obtained using the grayscale center of mass method and then combined with polynomial fitting to extract the feature points of the weld seam.The experimental results show that the PSNR of the inpainting image is 26.24 dB,the SSIM is 0.98,and the LPIPS is 0.032.The centerline of the inpainting image and the centerline of the noise-free image laser stripe are fitted with a curve.The error of centerline feature points is no more than 5%,confirming the superiority and feasibility of the method.展开更多
Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The t...Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates.展开更多
High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as not...High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.展开更多
The influence of oscillation amplitude on molten pool thermal history,weld morphology characteristics,microstructural evolution,and mechanical properties during laser oscillating welding of QP980 steel was systematica...The influence of oscillation amplitude on molten pool thermal history,weld morphology characteristics,microstructural evolution,and mechanical properties during laser oscillating welding of QP980 steel was systematically investigated.Results show that laser beam oscillation significantly regulates molten pool thermomechanical behavior through optimized spatial energy distribution,thereby enabling microstructural reconstruction and joint performance enhancement.As the oscillation amplitude increases from 0 to 0.8 mm,the molten pool duration extends to 1.7 times the original value,while peak temperature and average cooling rate decrease by 19%and 39%,respectively.This thermal regulation promotes weld surface width expansion from 0.72 to 1.07 mm.The welding mode undergoes a progressive transition from keyhole mode→transitional mode→conduction mode.This transformation effectively suppresses porosity defects,substantially reducing porosity from 1.8%to 0.15%.Microstructural analysis indicates that oscillation modifies the maximum temperature gradient direction within the molten pool,facilitating preferential growth of coarse columnar grains along the welding centerline to establish load-transfer-favorable crystallographic orientations.The synergistic effects of these factors substantially improve joint mechanical properties:lap joint shear load increases by 81.5%(7.6→13.8 kN),and fracture elongation is enhanced by 135%(0.98→2.3 mm).The operational principles of laser oscillation parameters on the welding quality of QP980 steel were elucidated,providing theoretical foundations for joining process optimization.展开更多
The microstructural evolution and mechanical properties of a vacuum electron beam welded aerospace 5B70 aluminum alloy joint were studied.Quantitative analyses of the phase composition,microstructural evolution,grain ...The microstructural evolution and mechanical properties of a vacuum electron beam welded aerospace 5B70 aluminum alloy joint were studied.Quantitative analyses of the phase composition,microstructural evolution,grain size,grain boundary density,and texture changes were performed by X-ray diffraction,scanning electron microscopy,and electron backscatter diffraction.The fusion zone(FZ)comprises equiaxed cellular crystals,and a fine~20μm-thick crystal layer forms in the transition zone(TZ)between the FZ and heat affected zone(HAZ).The HAZ closely resembles the base material(BM),retaining the original rolling microstructure.Mechanical property testing shows that the fine-grained layer in the TZ exhibits the highest nanohardness,with the FZ corresponding to the lowest microhardness.The welded-joint sample has lower yield strength,ultimate tensile strength,and elongation after fracture than the BM.These reductions of mechanical properties are primarily influenced by the grain size and distribution of the precipitated phases.展开更多
The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural ...The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.展开更多
Welding deformation adversely affects the quality and precision of structural components,and traditional methods require significant material resources and time.Machine learning has demonstrated exceptional ac-curacy ...Welding deformation adversely affects the quality and precision of structural components,and traditional methods require significant material resources and time.Machine learning has demonstrated exceptional ac-curacy and efficiency in solving complex problems.Thus,the use of machine learning to predict welding de-formations is a novel approach.In this study,laser welding experiments were conducted on a TC4 titanium alloy to establish a welding deformation dataset.The deep neural network(DNN)and convolutional neural network(CNN)models were designed and constructed,with average prediction errors of 0.85 mm and 0.94 mm on the validation set,respectively.To further optimize the network parameters,a differential evolution algorithm was employed through mutation,crossover,and selection.The results indicated that after optimization,the pre-diction errors of the DNN and CNN models reduced to 0.75 mm and 0.85 mm,respectively.These represent accuracy improvements of 14.8%and 9.6%,respectively.The optimized models exhibited superior predictive performances for the validation set.展开更多
Friction stir welding(FSW)is a relatively new welding technique that has significant advantages compared to the fusion welding techniques in joining non weld able alloys by fusion,such as aluminum alloys.Three FSW sea...Friction stir welding(FSW)is a relatively new welding technique that has significant advantages compared to the fusion welding techniques in joining non weld able alloys by fusion,such as aluminum alloys.Three FSW seams of AA6061-T6 plates were made us-ing different FSW parameters.The structure of the FSW seams was investigated using X-ray diffraction(XRD),scanning electron mi-croscope(SEM)and non destructive testing(NDT)techniques and their hardness was also measured.The dominated phase in the AA6061-T6 alloy and the FSW seams was theα-Al.The FSW seam had lower content of the secondary phases than the AA6061-T6 al-loy.The hardness of the FSW seams was decreased by about 30%compared to the AA6061-T6 alloy.The temperature distributions in the weld seams were also studied experimentally and numerically modeled and the results were in a good agreement.展开更多
Laser twin-arc GTAW(LTA-GTAW)process has been developed by using the synergic interaction effects of laser and a coupled arc in a weld pool to achieve higher energy efficiency.In this study,bead-on-plate welding was c...Laser twin-arc GTAW(LTA-GTAW)process has been developed by using the synergic interaction effects of laser and a coupled arc in a weld pool to achieve higher energy efficiency.In this study,bead-on-plate welding was conducted on 8-mm-thick Q235B work-pieces to investigate the variation of hybrid arc profile,the influence of hybrid arc profile on weld forming,microstructure and mech-anical properties of the joint during the LTA-GTAW process.The influence of Laser-GTAW and LTA-GTAW methods on weld surface appearance,heat input per unit length,and weld metal microstructure were also demonstrated systematically.The LTA-GTAW can make the distribution of arc energy more reasonable in welding depth and width.When defocus is 0,I_(f)is 330 A,I_(b)is 240 A,laser power is 2.4 kW,and spacing between heat sources of tungsten electrode is 10 mm,the weld shape is better.Compared with Laser-GTAW,LTA-GTAW can achieve lower heat input at the same penetration depth,and the microstructure of the weld is refined.The tensile strength of the welded joint is 121.8%of the base material,and the fracture mode of the welded joint is ductile fracture,the comprehensive mechanical properties are better.展开更多
基金supported by the National Natural Science Foundation of China(No.52405394)the Natural Science Foundation of Shanghai(No.24ZR1436500)+2 种基金the Natural Science Foundation of Chongqing(No.CSTB2024NSCQMSX0677)the Science Innovation Foundation of Shanghai Academy of Spaceflight Technology(No.SAST2024-039)the Startup Fund for Young Faculty at SJTU(No.24X010502880).
文摘Magnesium-rare earth(Mg-RE)alloys are pivotal for lightweight applications in aerospace and advanced engineering due to their high specific strength.However,manufacturing large-scale complex components via monolithic casting is challenging owing to defects such as RE oxides and shrinkage porosity,making fusion welding essential for both defect repair and structural joining.This review comprehensively examines recent advances in fusion welding of Mg-RE alloys,with emphasis on the interplay between their unique physicochemical properties and welding metallurgy.Various fusion welding methods suitable for Mg-RE alloys are compared and analyzed.Detailed characterization of joint regions reveals how thermal gradients and cooling rates govern phase evolution,grain morphology,and defect formation.Moreover,welding parameters and heat treatment strategies are systematically discussed for the microstructural configuration,especially for the inherent conflicts between grain coarsening in fusion zone and eutectic dissolution in heat-affected zone.Future research directions are also outlined.By correlating Mg-RE alloy properties with fusion welding processes,this review provides practical insights for designing reliable welded structures in critical applications.
基金funded on the one hand by Agence de l'Innovation de Défense(AID)grant reference number 2021650044on the other hand by Ecole Centrale de Nantes。
文摘Joining dissimilar materials encounters significant engineering challenges due to the contrast in material properties that makes conventional welding not feasible.Magnetic Pulse Welding(MPW)offers a solidstate joining technique that overcomes these issues by using impact to create strong bonds without melting the substrate materials.This study investigates the weldability of aluminum alloy Al-5754 with Al-7075 and MARS 380 steel,used in armouring solutions of defense systems,by the use of MPW.In this work,weldability windows are investigated by varying standoff distances between the coating material and its substrate(0.25-4.5 mm)and discharge energies(5-13 kJ)with both O-shape and U-shape inductors.Mechanical strength of the welded joints were assessed through single lap shear tests,identifying optimal welding parameters.Then,the velocity profiles of the flyer plates were measured using heterodyne velocimetry to understand the dynamics of the impact.Then,substructures assembled with the optimal welding conditions were subjected to ballistic testing using 7.62 mm×51 mm NATO and 9 mm×19 mm Parabellum munitions to evaluate the resilience of the welds under ballistic impact.The outcomes demonstrate that MPW effectively joins Al-5754 with both Al-7075 and MARS 380,producing robust welds capable of withstanding ballistic impacts under certain conditions.This research advances the application of MPW in lightweight ballistic protection of defense systems,contributing to the development of more resilient and lighter protective structures.
文摘Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.
基金supported by the National Natural Science Foundation of China(grant nos.52275364 and 52025052)。
文摘The corrosion resistance of base metal,laser-arc hybrid welded AZ31B magnesium alloys with and without addition of carbon nanotubes(CNTs)was compared.The corrosion behaviors and the underlying improvement mechanism of CNTs were systematically investigated.The introduction of CNTs effectively refined the grains,weakened the texture and enhanced the microstructure homogeneity of the weld,which contributed to the enhancement of corrosion resistance.Specifically,the corrosion rates of hydrogen evolution and weight loss of weld decreased by>30%after the addition of CNTs,and the corrosion products were denser due to the formation of Al_(2)O_(3)passive film.The corrosion current density and polarization resistance of weld with addition of CNTs were 1.220μA/cm^(2)and 7155·cm^(2),respectively,in contrast to 2.480μA/cm^(2)and approximately 269.5·cm^(2)for the weld without CNTs.Besides,the content of precipitates in the weld increased from 0.60%to 1.76%after the addition of CNTs,which can release Al^(3+)ions,promoting the formation of a dense Al_(2)O_(3)film that serves to protect the metal matrix from further degradation.
基金Projects(E2024203001,E2024203049,E2024203071)supported by the Hebei Natural Science Foundation of ChinaProject(236Z1805G)supported by the S&T Program of Hebei,China。
文摘Laser welding is a highly promising joining method for Al alloys.However,certain limitations such as elevated thermal input and keyhole instability are associated with its application in medium-thickness aluminium alloy plates.To address these issues,circular oscillating laser welding combined with post-weld heat treatment was employed to improve the formation quality and mechanical properties of the welds.The effects of the frequency of circular oscillating laser on the forming quality,microstructure,and properties of the welds were analyzed.At an oscillation frequency of 200 Hz,the grain size in the weld zone was reduced compared to single laser welding,and the maximum tensile strength of the weld was observed to reach(264.96±1.33)MPa,representing approximately 61.19%of the base metal.Following the post-weld heat treatment of"solid solution and artificial aging",the grain boundary segregation was diminished.Nanoscale precipitated phases are present in the weld zone.Furthermore,the tensile strength was augmented to(386.35±5.65)MPa,representing approximately 89.23%of the strength of the base metal.The results of this study can provide a theoretical basis and technological reference for the circular oscillating laser welding of medium-thickness 2219-T 6 aluminium alloy plates.
基金financially supported by the Key Research and Development Program of Ningbo(Grant No.2023Z098)Natural Science Foundation of Inner Mongolia(Grant No.2023MS05040)+1 种基金Shenyang Collaborative Innovation Center Project for Multiple Energy Fields Composite Processing of Special Materials(Grant No.JG210027)Shenyang Key Technology Special Project of The Open Competition Mechanism to Select the Best Solution(Grant Nos.2022210101000827,2022-0-43-048).
文摘Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.
基金Project(ASM-20240)supported by the Key Laboratory of Advanced Structural Materials(Changchun University of Technology),Ministry of Education,ChinaProject(2022TD-30)supported by the Scientific and Technological Innovation Team Project of Shaanxi Innovation Capability Support Plan,China。
文摘This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced cooling significantly improves the corrosion resistance of the welded joints.Specifically,the corrosion resistance was the highest in the stir zone,followed by the thermo-mechanical affected zone,and then the heat affected zone.Forced cooling mitigates grain growth by controlling the welding thermal effects,thereby increasing the proportion ofΣ3 grain boundaries.The modification of these microstructural characteristics promotes the formation of a dense oxide layer,thereby enhancing the corrosion resistance.Furthermore,forced cooling mitigates the precipitation and coarsening of the anodic phase in the stir zone,which in turn reduces the susceptibility of the joint to pitting corrosion.Additionally,the lower recrystallization texture content in the joint,resulting from forced cooling,contributes to a reduction in the number of corrosion-active sites,thereby further improving the corrosion performance of the welded joint.
基金Supported by the"The 14th Five Year Plan"Hubei Provincial ad-vantaged characteristic disciplines(groups)project of Wuhan University of Science and Technology(Grant No.2023B0404)National Natural Science Foundation of China(Grant Nos.52275503 and 72471181)+2 种基金Hubei Provincial Outstanding Youth Fund of China(Grant No.2023AFA092)Hubei Provincial Natural Science Foundation of China(Grant No.2023AFB915)Hubei Provincial Key Research and Development Plan Project of China(Grant No.2023BAB048).
文摘Common strong noise interferences like metal splashes,smoke,and arc light during welding can seriously pollute the laser stripe images,causing the tracking model to drift and leading to tracking failure.At present,there are already many mature methods for identifying and extracting feature points of linear laser stripes.When the laser stripe forms a curved shape on the surface of the workpiece,these linear methods will no longer be applicable.To eliminate interference sources,enhance the robustness of the weld tracking model,and effectively extract the feature points of curved laser stripes under strong noise conditions.This paper proposes a Conditional Generative Adversarial Network(CGAN)based anti-interference recognition method for welding images.The generator adopts an improved U-Net++structure,adds a Multi-scale Channel Attention module(MS-CAM),introduces Deep Supervision,and proposes a Multi-output Fusion strategy(MOFS)in the output result to en-hance the image inpainting effect;the discriminator uses PatchGAN.The center of the laser stripe is obtained using the grayscale center of mass method and then combined with polynomial fitting to extract the feature points of the weld seam.The experimental results show that the PSNR of the inpainting image is 26.24 dB,the SSIM is 0.98,and the LPIPS is 0.032.The centerline of the inpainting image and the centerline of the noise-free image laser stripe are fitted with a curve.The error of centerline feature points is no more than 5%,confirming the superiority and feasibility of the method.
基金Supported by the National Natural Science Foundation of China under Grant No.51975138the High-Tech Ship Scientific Research Project from the Ministry of Industry and Information Technology under Grant No.CJ05N20the National Defense Basic Research Project under Grant No.JCKY2023604C006.
文摘Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates.
基金supported by National Natural Science Foundation of China(Grant No.52171032)Hebei Natural Science Foundation(Grant No.E2023501002)Fundamental Research Funds for the Central Universities(Grant No.2024GFYD003)。
文摘High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.
基金supported by the National Natural Science Foundation of China(Grant Nos.51805084 and 52474401)Guangdong Basic and Applied Basic Research Foundation(Grant Nos.2023B1515120086 and 2025A1515012873).
文摘The influence of oscillation amplitude on molten pool thermal history,weld morphology characteristics,microstructural evolution,and mechanical properties during laser oscillating welding of QP980 steel was systematically investigated.Results show that laser beam oscillation significantly regulates molten pool thermomechanical behavior through optimized spatial energy distribution,thereby enabling microstructural reconstruction and joint performance enhancement.As the oscillation amplitude increases from 0 to 0.8 mm,the molten pool duration extends to 1.7 times the original value,while peak temperature and average cooling rate decrease by 19%and 39%,respectively.This thermal regulation promotes weld surface width expansion from 0.72 to 1.07 mm.The welding mode undergoes a progressive transition from keyhole mode→transitional mode→conduction mode.This transformation effectively suppresses porosity defects,substantially reducing porosity from 1.8%to 0.15%.Microstructural analysis indicates that oscillation modifies the maximum temperature gradient direction within the molten pool,facilitating preferential growth of coarse columnar grains along the welding centerline to establish load-transfer-favorable crystallographic orientations.The synergistic effects of these factors substantially improve joint mechanical properties:lap joint shear load increases by 81.5%(7.6→13.8 kN),and fracture elongation is enhanced by 135%(0.98→2.3 mm).The operational principles of laser oscillation parameters on the welding quality of QP980 steel were elucidated,providing theoretical foundations for joining process optimization.
基金supported by the National Natural Science Foundation of China(Nos.52175206,52205187,52130509)the Science and Technology Planning Project of Guizhou Province,China(No.ZK[2022]013)。
文摘The microstructural evolution and mechanical properties of a vacuum electron beam welded aerospace 5B70 aluminum alloy joint were studied.Quantitative analyses of the phase composition,microstructural evolution,grain size,grain boundary density,and texture changes were performed by X-ray diffraction,scanning electron microscopy,and electron backscatter diffraction.The fusion zone(FZ)comprises equiaxed cellular crystals,and a fine~20μm-thick crystal layer forms in the transition zone(TZ)between the FZ and heat affected zone(HAZ).The HAZ closely resembles the base material(BM),retaining the original rolling microstructure.Mechanical property testing shows that the fine-grained layer in the TZ exhibits the highest nanohardness,with the FZ corresponding to the lowest microhardness.The welded-joint sample has lower yield strength,ultimate tensile strength,and elongation after fracture than the BM.These reductions of mechanical properties are primarily influenced by the grain size and distribution of the precipitated phases.
基金supported by the National Natural Science Foundation of China (Nos. 52075449, 51975480)。
文摘The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.
基金Supported by Defense Industrial Technology Development Program of China(Grant No.JCKY2021605B015).
文摘Welding deformation adversely affects the quality and precision of structural components,and traditional methods require significant material resources and time.Machine learning has demonstrated exceptional ac-curacy and efficiency in solving complex problems.Thus,the use of machine learning to predict welding de-formations is a novel approach.In this study,laser welding experiments were conducted on a TC4 titanium alloy to establish a welding deformation dataset.The deep neural network(DNN)and convolutional neural network(CNN)models were designed and constructed,with average prediction errors of 0.85 mm and 0.94 mm on the validation set,respectively.To further optimize the network parameters,a differential evolution algorithm was employed through mutation,crossover,and selection.The results indicated that after optimization,the pre-diction errors of the DNN and CNN models reduced to 0.75 mm and 0.85 mm,respectively.These represent accuracy improvements of 14.8%and 9.6%,respectively.The optimized models exhibited superior predictive performances for the validation set.
文摘Friction stir welding(FSW)is a relatively new welding technique that has significant advantages compared to the fusion welding techniques in joining non weld able alloys by fusion,such as aluminum alloys.Three FSW seams of AA6061-T6 plates were made us-ing different FSW parameters.The structure of the FSW seams was investigated using X-ray diffraction(XRD),scanning electron mi-croscope(SEM)and non destructive testing(NDT)techniques and their hardness was also measured.The dominated phase in the AA6061-T6 alloy and the FSW seams was theα-Al.The FSW seam had lower content of the secondary phases than the AA6061-T6 al-loy.The hardness of the FSW seams was decreased by about 30%compared to the AA6061-T6 alloy.The temperature distributions in the weld seams were also studied experimentally and numerically modeled and the results were in a good agreement.
基金supported by the Industrial Innovation Major Technology Global Unveiling Project of Jining City(2022JBZP004)Taishan Scholars Project.
文摘Laser twin-arc GTAW(LTA-GTAW)process has been developed by using the synergic interaction effects of laser and a coupled arc in a weld pool to achieve higher energy efficiency.In this study,bead-on-plate welding was conducted on 8-mm-thick Q235B work-pieces to investigate the variation of hybrid arc profile,the influence of hybrid arc profile on weld forming,microstructure and mech-anical properties of the joint during the LTA-GTAW process.The influence of Laser-GTAW and LTA-GTAW methods on weld surface appearance,heat input per unit length,and weld metal microstructure were also demonstrated systematically.The LTA-GTAW can make the distribution of arc energy more reasonable in welding depth and width.When defocus is 0,I_(f)is 330 A,I_(b)is 240 A,laser power is 2.4 kW,and spacing between heat sources of tungsten electrode is 10 mm,the weld shape is better.Compared with Laser-GTAW,LTA-GTAW can achieve lower heat input at the same penetration depth,and the microstructure of the weld is refined.The tensile strength of the welded joint is 121.8%of the base material,and the fracture mode of the welded joint is ductile fracture,the comprehensive mechanical properties are better.
