由于稀土(RE)元素在激光粉末床熔融(Laser powder bed fusion,LPBF)制备的WE43合金中具有超高的固溶度,因此本文省去固溶处理过程,直接对其进行T5时效处理,研究了T5时效处理对其微观组织、物相、缺陷以及拉伸性能的影响。结果表明:T5时...由于稀土(RE)元素在激光粉末床熔融(Laser powder bed fusion,LPBF)制备的WE43合金中具有超高的固溶度,因此本文省去固溶处理过程,直接对其进行T5时效处理,研究了T5时效处理对其微观组织、物相、缺陷以及拉伸性能的影响。结果表明:T5时效处理后,WE43合金中的椭圆形和鱼鳞纹组织消失,平均晶粒尺寸由2μm长大至8.5μm,稀土相由点状弥散分布在α-Mg晶体内转变为连续或较小间距的分布在晶界处,形状为碟状或片状、针状,整体分布均匀;T5时效处理后WE43合金的屈服强度、抗拉强度和伸长率相对于LPBF态分别下降了12.6%、10.7%和6.6%,其力学性能降低的原因可归因于以下3个方面:时效后合金的晶粒尺寸增大;时效后连续或较小间距分布于晶界处的脆性析出相破坏了晶界的连续性,以及微孔等缺陷依然存在;时效后稀土元素从α-Mg基体中析出,导致其在α-Mg基体中的固溶度降低;但稀土原子在α-Mg中的固溶度对LPBF制备的WE43合金塑性的影响程度相对较低。展开更多
Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in thi...Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers.展开更多
WE43 is a high-strength magnesium alloy containing rare-earth elements such as Y,Gd and Nd.Nevertheless,how to further obtain the balance of strength and ductility,as well as the manufacture of complex structures is s...WE43 is a high-strength magnesium alloy containing rare-earth elements such as Y,Gd and Nd.Nevertheless,how to further obtain the balance of strength and ductility,as well as the manufacture of complex structures is still a dilemma for its engineering application.In this study,WE43 alloy samples withfine microstructures,high densification and excellent mechanical properties were successfully prepared by laser powder bed fusion(LPBF)additive manufacturing.The optimal process window was established,and the formation mechanisms of three types of porosity defects were revealed,namely lack-of-fusion pores,meltfluctuation-induced pores,and keyhole-induced pores.With the combined process of laser power of 200 W and scanning speed of 600 mm/s,samples with a high density of 99.89%were obtained.Furthermore,periodic heterogeneous microstructure was prepared along the build direction,i.e.,fine grains(∼4.1μm)at melt pool boundaries and coarse grain(∼23.6μm)inside melt pool.This was mainly due to the preferential precipitation of Zr and Mg_(3)(Gd,Nd)nano-precipitates at the melt pool boundaries providing nucleation sites for the grains.This special feature could provide an extra hetero-deformation induced(HDI)strengthening and retard fracture.The optimal tensile yield strength,ultimate tensile strength and elongation at break were 276±1 MPa,292±1 MPa and 6.1±0.2%,respectively.The obtained tensile properties were superior to those of other magnesium alloys and those fabricated by other processes.The solid solution strengthening(∼24.5%),grain boundary strengthening(∼14.4%)and HDI strengthening(∼32.2%)were the main sources of high yield strength.This work provides a guidance on studying the pore defect suppression and strengthening mechanisms of WE43 alloy and other magnesium alloys produced by LPBF.展开更多
Nature-inspired designs have increasingly influenced biomedical engineering by providing superior biomechanical performance and structural stability.In this study,the diabolical ironclad beetle elytra structure was ap...Nature-inspired designs have increasingly influenced biomedical engineering by providing superior biomechanical performance and structural stability.In this study,the diabolical ironclad beetle elytra structure was applied to stent strut designs and thoroughly evaluated through various computational simulations to assess their potential to enhance the mechanical performance of WE43 magnesium alloy stents.Connected elliptical structures with a vertical-to-horizontal length ratio of 1:1.8 were incorporated in varying numbers and then compared to conventional laser-cut stents using 3-point bending,crush,crimping,and expansion tests,internal carotid artery insertion simulations,and computational fluid dynamics analyses.The results demonstrated that the biomimetic stents exhibited significantly improved stress distribution and reduced applied stress while maintaining hemodynamic stability.Computational fluid dynamics simulations further confirmed that the biomimetic could reduce wall shear stress and improve blood flow,thereby potentially minimizing the risk of restenosis and thrombosis.These findings suggest that diabolical ironclad beetle-inspired stent structures may offer enhanced biomechanical performance and clinical safety in magnesium-based endovascular interventions.展开更多
Magnesium(Mg)alloys are considered to be a new generation of revolutionary medical metals.Laser-beam powder bed fusion(PBF-LB)is suitable for fabricating metal implants withpersonalized and complicated structures.Howe...Magnesium(Mg)alloys are considered to be a new generation of revolutionary medical metals.Laser-beam powder bed fusion(PBF-LB)is suitable for fabricating metal implants withpersonalized and complicated structures.However,the as-built part usually exhibits undesirable microstructure and unsatisfactory performance.In this work,WE43 parts were firstly fabricated by PBF-LB and then subjected to heat treatment.Although a high densification rate of 99.91%was achieved using suitable processes,the as-built parts exhibited anisotropic and layeredmicrostructure with heterogeneously precipitated Nd-rich intermetallic.After heat treatment,fine and nano-scaled Mg24Y5particles were precipitated.Meanwhile,theα-Mg grainsunderwent recrystallization and turned coarsened slightly,which effectively weakened thetexture intensity and reduced the anisotropy.As a consequence,the yield strength and ultimate tensile strength were significantly improved to(250.2±3.5)MPa and(312±3.7)MPa,respectively,while the elongation was still maintained at a high level of 15.2%.Furthermore,the homogenized microstructure reduced the tendency of localized corrosion and favoredthe development of uniform passivation film.Thus,the degradation rate of WE43 parts was decreased by an order of magnitude.Besides,in-vitro cell experiments proved their favorable biocompatibility.展开更多
Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not...Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not been studied for Mg alloys.In this study,WE43 Mg alloy bulk cubes,porous scaffolds,and thin walls with layer thicknesses of 10,20,30,and 40μm were fabricated.The required laser energy input increased with increasing layer thickness and was different for the bulk cubes and porous scaffolds.Porosity tended to occur at the connection joints in porous scaffolds for LT40 and could be eliminated by reducing the laser energy input.For thin wall parts,a large overhang angle or a small wall thickness resulted in porosity when a large layer thicknesses was used,and the porosity disappeared by reducing the layer thickness or laser energy input.A deeper keyhole penetration was found in all occasions with porosity,explaining the influence of layer thickness,geometrical structure,and laser energy input on the porosity.All the samples achieved a high fusion quality with a relative density of over 99.5%using the optimized laser energy input.The increased layer thickness resulted to more precipitation phases,finer grain sizes and decreased grain texture.With the similar high fusion quality,the tensile strength and elongation of bulk samples were significantly improved from 257 MPa and 1.41%with the 10μm layer to 287 MPa and 15.12%with the 40μm layer,in accordance with the microstructural change.The effect of layer thickness on the compressive properties of porous scaffolds was limited.However,the corrosion rate of bulk samples accelerated with increasing the layer thickness,mainly attributed to the increased number of precipitation phases.展开更多
Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples...Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples were built with the relativity density reaching 99.9%.High temperature oxidation was performed on the L-PBF samples in circulating air via various heating temperatures and holding durations.The oxidation and diffusion at the elevated temperature generated a gradient structure composed of an oxide layer at the surface,a transition layer in the middle and the matrix.The oxide layer consisted of rare earth(RE)oxides,and became dense and thick with increasing the holding duration.The matrix was composed ofα-Mg,RE oxides and Mg_(24)RE_(5) precipitates.The precipitates almost disappeared in the transition layer.Enhanced passivation effect was observed in the samples treated by a suitable high temperature oxidation.The original L-PBF samples lost 40%weight after 3-day immersion in Hank’s solution,and broke into fragments after 7-day immersion.The casted and solution treated samples lost roughly half of the weight after 28-day immersion.The high temperature oxidation samples,which were heated at 525℃ for 8 h,kept the structural integrity,and lost only 6.88%weight after 28-day immersion.The substantially improved corrosion resistance was contributed to the gradient structure at the surface.On one hand,the outmost dense layer of RE oxides isolated the corrosive medium;on the other hand,the transition layer considerably inhibited the corrosion owing to the lack of precipitates.Overall,high temperature oxidation provides an efficient,economic and safe approach to inhibit the corrosion of WE43 L-PBF samples,and has promising prospects for future clinical applications.展开更多
Laser powder bed fusion(L-PBF)has been used to fabricate biodegradable Mg implants of WE43 alloy,but the degradation is too fast compared with the term bone reconstruction.Previous studies show that high temperature o...Laser powder bed fusion(L-PBF)has been used to fabricate biodegradable Mg implants of WE43 alloy,but the degradation is too fast compared with the term bone reconstruction.Previous studies show that high temperature oxidation(HTO)can successfully inhibit the degradation of WE43 alloy.In this work,the influence of HTO on L-PBF samples of WE43 alloy was investigated regarding tensile,compressive,and abrasive resistance,as well as in vitro cytotoxicity,cell proliferation,hemolysis,and osteogenesis.Compared with the as-built L-PBF samples,HTO increased grain size and grain texture,stabilized and coarsened precipitates,and caused discontinuous static recrystallization in the matrix.The oxide layer at the surface of the HTO samples improved surface roughness,hydrophilia,hardness,and abrasive resis-tance.The tensile strength decreased slightly from 292 to 265 MPa,while the elongation substantially increased from 10.97%to 16.58%after HTO.The in vitro cell viability,cell proliferation,hemolysis,and osteogenic effect were considerably enhanced due to the improvement of surface quality and the initial inhibition of excessive Mg^(2+)releasement.Overall,HTO is of great benefit to the surface performance,ductility,and biocompatibility of WE43 alloy fabricated by L-PBF for biodegradable applications.展开更多
文摘由于稀土(RE)元素在激光粉末床熔融(Laser powder bed fusion,LPBF)制备的WE43合金中具有超高的固溶度,因此本文省去固溶处理过程,直接对其进行T5时效处理,研究了T5时效处理对其微观组织、物相、缺陷以及拉伸性能的影响。结果表明:T5时效处理后,WE43合金中的椭圆形和鱼鳞纹组织消失,平均晶粒尺寸由2μm长大至8.5μm,稀土相由点状弥散分布在α-Mg晶体内转变为连续或较小间距的分布在晶界处,形状为碟状或片状、针状,整体分布均匀;T5时效处理后WE43合金的屈服强度、抗拉强度和伸长率相对于LPBF态分别下降了12.6%、10.7%和6.6%,其力学性能降低的原因可归因于以下3个方面:时效后合金的晶粒尺寸增大;时效后连续或较小间距分布于晶界处的脆性析出相破坏了晶界的连续性,以及微孔等缺陷依然存在;时效后稀土元素从α-Mg基体中析出,导致其在α-Mg基体中的固溶度降低;但稀土原子在α-Mg中的固溶度对LPBF制备的WE43合金塑性的影响程度相对较低。
基金supported by the National Natural Science Foundation of China(52005264).
文摘Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers.
基金supported by the National Natural Science Foundation of China(Nos.52275333,52375335 and U22A202494)the Stabilization Support Project of AVIC Manufacturing Technology Institute(No.KZ571801)+1 种基金the Knowledge Innovation Special Project of Wuhan(No.2022010801010302)the Fundamental Research Funds for the Central Universities(No.YCJJ20230359).
文摘WE43 is a high-strength magnesium alloy containing rare-earth elements such as Y,Gd and Nd.Nevertheless,how to further obtain the balance of strength and ductility,as well as the manufacture of complex structures is still a dilemma for its engineering application.In this study,WE43 alloy samples withfine microstructures,high densification and excellent mechanical properties were successfully prepared by laser powder bed fusion(LPBF)additive manufacturing.The optimal process window was established,and the formation mechanisms of three types of porosity defects were revealed,namely lack-of-fusion pores,meltfluctuation-induced pores,and keyhole-induced pores.With the combined process of laser power of 200 W and scanning speed of 600 mm/s,samples with a high density of 99.89%were obtained.Furthermore,periodic heterogeneous microstructure was prepared along the build direction,i.e.,fine grains(∼4.1μm)at melt pool boundaries and coarse grain(∼23.6μm)inside melt pool.This was mainly due to the preferential precipitation of Zr and Mg_(3)(Gd,Nd)nano-precipitates at the melt pool boundaries providing nucleation sites for the grains.This special feature could provide an extra hetero-deformation induced(HDI)strengthening and retard fracture.The optimal tensile yield strength,ultimate tensile strength and elongation at break were 276±1 MPa,292±1 MPa and 6.1±0.2%,respectively.The obtained tensile properties were superior to those of other magnesium alloys and those fabricated by other processes.The solid solution strengthening(∼24.5%),grain boundary strengthening(∼14.4%)and HDI strengthening(∼32.2%)were the main sources of high yield strength.This work provides a guidance on studying the pore defect suppression and strengthening mechanisms of WE43 alloy and other magnesium alloys produced by LPBF.
基金supported by the Basic Science Research Program through the National Research Foundation of Korea(NRF)funded by the Ministry of Education(RS-2024-00449812,2022R1I1A3064173)the Korea government(MSIT)(No.RS-2024-00335915).
文摘Nature-inspired designs have increasingly influenced biomedical engineering by providing superior biomechanical performance and structural stability.In this study,the diabolical ironclad beetle elytra structure was applied to stent strut designs and thoroughly evaluated through various computational simulations to assess their potential to enhance the mechanical performance of WE43 magnesium alloy stents.Connected elliptical structures with a vertical-to-horizontal length ratio of 1:1.8 were incorporated in varying numbers and then compared to conventional laser-cut stents using 3-point bending,crush,crimping,and expansion tests,internal carotid artery insertion simulations,and computational fluid dynamics analyses.The results demonstrated that the biomimetic stents exhibited significantly improved stress distribution and reduced applied stress while maintaining hemodynamic stability.Computational fluid dynamics simulations further confirmed that the biomimetic could reduce wall shear stress and improve blood flow,thereby potentially minimizing the risk of restenosis and thrombosis.These findings suggest that diabolical ironclad beetle-inspired stent structures may offer enhanced biomechanical performance and clinical safety in magnesium-based endovascular interventions.
基金supported by the following funds:National Natural Science Foundation of China(51935014,52165043)Jiangxi Provincial Cultivation Program for Academic and Technical Leaders of Major Subjects(20225BCJ23008)+1 种基金Jiangxi Provincial Natural Science Foundation(20224ACB204013,20224ACB214008)Scientific Research Project of Anhui Universities(KJ2021A1106)。
文摘Magnesium(Mg)alloys are considered to be a new generation of revolutionary medical metals.Laser-beam powder bed fusion(PBF-LB)is suitable for fabricating metal implants withpersonalized and complicated structures.However,the as-built part usually exhibits undesirable microstructure and unsatisfactory performance.In this work,WE43 parts were firstly fabricated by PBF-LB and then subjected to heat treatment.Although a high densification rate of 99.91%was achieved using suitable processes,the as-built parts exhibited anisotropic and layeredmicrostructure with heterogeneously precipitated Nd-rich intermetallic.After heat treatment,fine and nano-scaled Mg24Y5particles were precipitated.Meanwhile,theα-Mg grainsunderwent recrystallization and turned coarsened slightly,which effectively weakened thetexture intensity and reduced the anisotropy.As a consequence,the yield strength and ultimate tensile strength were significantly improved to(250.2±3.5)MPa and(312±3.7)MPa,respectively,while the elongation was still maintained at a high level of 15.2%.Furthermore,the homogenized microstructure reduced the tendency of localized corrosion and favoredthe development of uniform passivation film.Thus,the degradation rate of WE43 parts was decreased by an order of magnitude.Besides,in-vitro cell experiments proved their favorable biocompatibility.
基金funded by the National Key Research and Development Program of China(2018YFE0104200)National Natural Science Foundation of China(51875310,52175274,82172065)Tsinghua Precision Medicine Foundation.
文摘Laser powder bed fusion(L-PBF)of Mg alloys has provided tremendous opportunities for customized production of aeronautical and medical parts.Layer thickness(LT)is of great significance to the L-PBF process but has not been studied for Mg alloys.In this study,WE43 Mg alloy bulk cubes,porous scaffolds,and thin walls with layer thicknesses of 10,20,30,and 40μm were fabricated.The required laser energy input increased with increasing layer thickness and was different for the bulk cubes and porous scaffolds.Porosity tended to occur at the connection joints in porous scaffolds for LT40 and could be eliminated by reducing the laser energy input.For thin wall parts,a large overhang angle or a small wall thickness resulted in porosity when a large layer thicknesses was used,and the porosity disappeared by reducing the layer thickness or laser energy input.A deeper keyhole penetration was found in all occasions with porosity,explaining the influence of layer thickness,geometrical structure,and laser energy input on the porosity.All the samples achieved a high fusion quality with a relative density of over 99.5%using the optimized laser energy input.The increased layer thickness resulted to more precipitation phases,finer grain sizes and decreased grain texture.With the similar high fusion quality,the tensile strength and elongation of bulk samples were significantly improved from 257 MPa and 1.41%with the 10μm layer to 287 MPa and 15.12%with the 40μm layer,in accordance with the microstructural change.The effect of layer thickness on the compressive properties of porous scaffolds was limited.However,the corrosion rate of bulk samples accelerated with increasing the layer thickness,mainly attributed to the increased number of precipitation phases.
基金funded by the National Key Research and Development Program of China (2018YFE0104200)National Natural Science Foundation of China (51875310, 52175274, 82172065)Tsinghua Precision Medicine Foundation
文摘Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples were built with the relativity density reaching 99.9%.High temperature oxidation was performed on the L-PBF samples in circulating air via various heating temperatures and holding durations.The oxidation and diffusion at the elevated temperature generated a gradient structure composed of an oxide layer at the surface,a transition layer in the middle and the matrix.The oxide layer consisted of rare earth(RE)oxides,and became dense and thick with increasing the holding duration.The matrix was composed ofα-Mg,RE oxides and Mg_(24)RE_(5) precipitates.The precipitates almost disappeared in the transition layer.Enhanced passivation effect was observed in the samples treated by a suitable high temperature oxidation.The original L-PBF samples lost 40%weight after 3-day immersion in Hank’s solution,and broke into fragments after 7-day immersion.The casted and solution treated samples lost roughly half of the weight after 28-day immersion.The high temperature oxidation samples,which were heated at 525℃ for 8 h,kept the structural integrity,and lost only 6.88%weight after 28-day immersion.The substantially improved corrosion resistance was contributed to the gradient structure at the surface.On one hand,the outmost dense layer of RE oxides isolated the corrosive medium;on the other hand,the transition layer considerably inhibited the corrosion owing to the lack of precipitates.Overall,high temperature oxidation provides an efficient,economic and safe approach to inhibit the corrosion of WE43 L-PBF samples,and has promising prospects for future clinical applications.
基金National Key Research and Development Program of China(No.2018YFE0104200)National Natural Science Foundation of China(Nos.52175274,82172065,51875310)Tsinghua Precision Medicine Foundation and Tsinghua-Toyota Joint Research Fund.
文摘Laser powder bed fusion(L-PBF)has been used to fabricate biodegradable Mg implants of WE43 alloy,but the degradation is too fast compared with the term bone reconstruction.Previous studies show that high temperature oxidation(HTO)can successfully inhibit the degradation of WE43 alloy.In this work,the influence of HTO on L-PBF samples of WE43 alloy was investigated regarding tensile,compressive,and abrasive resistance,as well as in vitro cytotoxicity,cell proliferation,hemolysis,and osteogenesis.Compared with the as-built L-PBF samples,HTO increased grain size and grain texture,stabilized and coarsened precipitates,and caused discontinuous static recrystallization in the matrix.The oxide layer at the surface of the HTO samples improved surface roughness,hydrophilia,hardness,and abrasive resis-tance.The tensile strength decreased slightly from 292 to 265 MPa,while the elongation substantially increased from 10.97%to 16.58%after HTO.The in vitro cell viability,cell proliferation,hemolysis,and osteogenic effect were considerably enhanced due to the improvement of surface quality and the initial inhibition of excessive Mg^(2+)releasement.Overall,HTO is of great benefit to the surface performance,ductility,and biocompatibility of WE43 alloy fabricated by L-PBF for biodegradable applications.
