Using on-line monitoring during the CNC grinding process,the hazard case such as the crushing of grinding wheel and various safety accidents could be avoided,and the optimum time for dressing and replacing grinding wh...Using on-line monitoring during the CNC grinding process,the hazard case such as the crushing of grinding wheel and various safety accidents could be avoided,and the optimum time for dressing and replacing grinding wheel could also be determined,and hence,the service life of the grinding wheel could be prolonged and grinding quality could be improved. To overcome the limitation of some traditional techniques in which some parameters including the grinding power and force,torque and so on were monitored,the acoustic emission (AE) technique,which provides high sensitivity and responding speed,were developed in the present paper. The mechanism of AE during grinding was reviewed. Moreover,a virtual AE monitoring system,which could monitor the grinding state under different working conditions during the grinding,has been developed based on the Virtual Instruments technique. Some experiments were also performed on the internal grinder. The results showed that the AE signals became stronger with increasing the main shaft speed and grinding depth or decreasing the distance between the AE sensor and grinding area.展开更多
CNC machine have a fast development and is widely used in China. Generally, CNC machine tool, includs CNC lathes and CNC milling machine. CNC machine tool is a necessary tool for machining. It plays an important role ...CNC machine have a fast development and is widely used in China. Generally, CNC machine tool, includs CNC lathes and CNC milling machine. CNC machine tool is a necessary tool for machining. It plays an important role in the mechanical design and machining fields. CNC machine tool is mainly composed of two parts of the machine body and the computer control system. Mechanical equipment failures usually related information such as vibration, sound, pressure, temperature performance. CNC machine tool vibration monitoring system with piezoelectric accelerometer, the eddy current displacement sensor, signal amplifier, signal conditioning modules. We can take an advantage of the CNC machine tool vibration monitoring system for vibration monitoring and fault diagnosis of CNC machine tools.展开更多
基金Supported by fund of National Key Laboratory for Remanufacturing(9140C85030106JS9102)
文摘Using on-line monitoring during the CNC grinding process,the hazard case such as the crushing of grinding wheel and various safety accidents could be avoided,and the optimum time for dressing and replacing grinding wheel could also be determined,and hence,the service life of the grinding wheel could be prolonged and grinding quality could be improved. To overcome the limitation of some traditional techniques in which some parameters including the grinding power and force,torque and so on were monitored,the acoustic emission (AE) technique,which provides high sensitivity and responding speed,were developed in the present paper. The mechanism of AE during grinding was reviewed. Moreover,a virtual AE monitoring system,which could monitor the grinding state under different working conditions during the grinding,has been developed based on the Virtual Instruments technique. Some experiments were also performed on the internal grinder. The results showed that the AE signals became stronger with increasing the main shaft speed and grinding depth or decreasing the distance between the AE sensor and grinding area.
基金supported by 2017 Jieyang Science and Technology Innovation and Development Special Fund Project(2017xm014)2018 Key Scientific Research Platform and Project of Guangdong Universities(2018GkQNCX079)
文摘CNC machine have a fast development and is widely used in China. Generally, CNC machine tool, includs CNC lathes and CNC milling machine. CNC machine tool is a necessary tool for machining. It plays an important role in the mechanical design and machining fields. CNC machine tool is mainly composed of two parts of the machine body and the computer control system. Mechanical equipment failures usually related information such as vibration, sound, pressure, temperature performance. CNC machine tool vibration monitoring system with piezoelectric accelerometer, the eddy current displacement sensor, signal amplifier, signal conditioning modules. We can take an advantage of the CNC machine tool vibration monitoring system for vibration monitoring and fault diagnosis of CNC machine tools.
