Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer ...Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.展开更多
In this study, 6061 aluminum alloy and AZ31 B magnesium alloy composite plate was fabricated through explosive welding. Molecular dynamics（MD） simulations were conducted to investigate atomic diffusion behavior at b...In this study, 6061 aluminum alloy and AZ31 B magnesium alloy composite plate was fabricated through explosive welding. Molecular dynamics（MD） simulations were conducted to investigate atomic diffusion behavior at bonding interface in the AI/Mg composite plate. Corresponding experiments were conducted to validate the simulation results. The results show that diffusion coefficient of Mg atom is larger than that of A1 atom and the difference between these two coefficients becomes smaller with increasing collision velocity. The diffusion coefficient was found to depend on collision velocity and angle. It increases linearly with collision velocity when the collision angle is maintained constant at 10° and decreases linearly with collision angle when the collision velocity is maintained constantly at 440 m/s. Based on our MD simulation results and Fick＇s second law, a mathematical formula to calculate the thickness of diffusion layer was proposed and its validity was verified by relevant experiments. Transmission electron microscopy and energy-dispersive system were also used to investigate the atomic diffusion behavior at the bonding interface in the explosively welded 6061/AZ31B composite plate. The results show that there were obvious Al and Mg atom diffusion at the bonding interface,and the diffusion of magnesium atoms from magnesium alloy plate to aluminum alloy plate occurs much faster than the diffusion of aluminum atoms to the magnesium alloy plate. These findings from the current study can help to optimize the explosive welding process.展开更多
Molecular dynamics simulations with embedded atom method potential were carried out for A1 nanoparticles of 561 atoms in three structures： icosahedron, decahedron, and truncated octahedron. The total potential energy...Molecular dynamics simulations with embedded atom method potential were carried out for A1 nanoparticles of 561 atoms in three structures： icosahedron, decahedron, and truncated octahedron. The total potential energy and specific heat capacity were calculated to estimate the melting temperatures. The melting point is 540＋10 K for the icosahedral structure, 500±10 K for the decahedral structure, and 520±10 K for the truncated octahedral structure. With the results of mean square displacement, the bond order parameters and radius of gyration are consistent with the variation of total potential energy and specific heat capacity. The relaxation time and stretching parameters in the Kohlraush-William-Watts relaxation law were obtained by fitting the mean square displacement. The results show that the relationship between the relaxation time and the temperatures is in agreement with standard Arrhenius relation in the high temperature range.展开更多
Al-Sc and Al-Ti semi-infinite targets were impacted by high-speed projectiles at velocities of 0.8, 1.0, 1.2 and 1.5 km/s, respectively. It is found that the Al-Sc targets demonstrate more excellent ability to resist ...Al-Sc and Al-Ti semi-infinite targets were impacted by high-speed projectiles at velocities of 0.8, 1.0, 1.2 and 1.5 km/s, respectively. It is found that the Al-Sc targets demonstrate more excellent ability to resist high-speed impact. It is concluded that different microstructures of Al-Sc and Al-Ti alloys, including different grain sizes and secondary particles precipitated in the matrix, result in their greatly different capabilities of resisting impact. Furthermore, the effect of the size range ofnanoscale A13Sc precipitate in A1-Sc alloy on the resistance of high-speed impact was investigated. In addition, computer simulations and validation of these simulations were developed which fairly accurately represented residual crater shapes/geometries. Validated computer simulations allowed representative extrapolations of impact craters well beyond the laboratory where melt and solidification occurred at the crater wall, especially for hypervelocity impact （〉5 km/s）.展开更多
During the electromagnetic railgun launching process,there will be a complex flow field with high temperature in the muzzle area because of the high-speed friction,transition and seco ndary arc-ignition.This paper mod...During the electromagnetic railgun launching process,there will be a complex flow field with high temperature in the muzzle area because of the high-speed friction,transition and seco ndary arc-ignition.This paper models the muzzle area of railgun when the projectile is far away from the muzzle,and the dynamic simulation of the flow field with secondary arc in the muzzle area is carried out based on the magneto hydrodynamic equations.Meanwhile,a multi-component plasma transport model is used to analyze the muzzle arc plasma flow process of the mixed gas of Al vapor and the air.Furthermore,the pressure boundary conditions are fitted by the dynamic mesh simulation results.The current and voltage of the muzzle are obtained through the emission experiment of the railgun experimental prototype.We load the current data into the simulation model and the voltage of experiments and simulations are compared,which proves the accuracy of the simulation.Then the plasma temperature and the composition of Al vapor in the muzzle flow process are analyzed in-depth.展开更多
A facile and innovative method to improve bonding between the two parts of compound squeeze cast Al/Al-4.5 wt.%Cu macrocomposite bimetals was developed and its effects on microstructure and mechanical properties of th...A facile and innovative method to improve bonding between the two parts of compound squeeze cast Al/Al-4.5 wt.%Cu macrocomposite bimetals was developed and its effects on microstructure and mechanical properties of the bimetal were investigated.A special concentric groove pattern was machined on the top surface of the insert(squeeze cast Al-4.5 wt.%Cu) and its effects on heat transfer,solidification and distribution of generated stresses along the interface region of the bimetal components were simulated using ProCAST and ANSYS softwares and experimentally verified. Simulation results indicated complete melting of the tips of the surface grooves and local generation of large stress gradient fields along the interface. These are believed to result in rupture of the insert interfacial aluminum oxide layer facilitating diffusion bonding of the bimetal components. Microstructural evaluations confirmed formation of an evident transition zone along the interface region of the bimetal. Average thickness of the transition zone and tensile strength of the bimetal were significantly increased to about 375 μm and 54 MPa, respectively, by applying the surface pattern.The proposed method is an affordable and promising approach for compound squeeze casting of Al-Al macrocomposite bimetals without resort to any prior cost and time intensive chemical or coating treatments of the solid insert.展开更多
The objective of this work was to investigate the thermal and mechanical interactions between the two components of a compound squeeze cast macrocomposite bimetal. First, an Al/Al-4.5wt.%Cu macrocomposite bimetal was ...The objective of this work was to investigate the thermal and mechanical interactions between the two components of a compound squeeze cast macrocomposite bimetal. First, an Al/Al-4.5wt.%Cu macrocomposite bimetal was fabricated by compound squeeze casting process. Then, heat transfer, solidification and distribution of the generated stresses along the interface region of the bimetal were analyzed using Thermo-Calc, ProCAST and ANSYS softwares, and structure, copper distribution and microhardness changes across the interface of the bimetal were studied. The results showed no noticeable change in the structure of the Al-4.5wt.%Cu insert and no obvious micromixing and diffusion of copper across the interface. Simulation results were in good agreement with the experimental ones only when an equivalent oxide layer at the interface was defined and its effect on heat transfer was considered. This layer caused up to 50% decrease in local liquid fraction formed on the surface of the insert. Simulation of the generated stresses showed a uniformly distributed stress along the interface which was significantly lower than the compressive strength of the oxide layer, resulting in its good stability during the fabrication process. It was postulated that this continuous oxide layer not only acted as a thermal barrier but prevented the direct metal-metal contact along the interface as well.展开更多
The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of ...The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 ℃ in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.展开更多
Preparation of semisolid slurry using a cooling slope is increasingly becoming popular,primarily because of the simplicity in design and ease control of the process.In this process,liquid alloy is poured down an incli...Preparation of semisolid slurry using a cooling slope is increasingly becoming popular,primarily because of the simplicity in design and ease control of the process.In this process,liquid alloy is poured down an inclined surface which is cooled from underneath.The cooling enables partial solidification and the incline provides the necessary shear for producing semisolid slurry.However,the final microstructure of the ingot depends on several process parameters such as cooling rate,incline angle of the cooling slope,length of the slope and initial melt superheat.In this work,a CFD model using volume of fluid(VOF) method for simulating flow along the cooling slope was presented.Equations for conservation of mass,momentum,energy and species were solved to predict hydrodynamic and thermal behavior,in addition to predicting solid fraction distribution and macrosegregation.Solidification was modeled using an enthalpy approach and a volume averaged technique for the different phases.The mushy region was modeled as a multi-layered porous medium consisting of fixed columnar dendrites and mobile equiaxed/fragmented grains.The alloy chosen for the study was aluminum alloy A356,for which adequate experimental data were available in the literature.The effects of two key process parameters,namely the slope angle and the pouring temperature,on temperature distribution,velocity distribution and macrosegregation were also studied.展开更多
The molten mixtures of alkali metal fluorides and aluminum fluoride are applied as aluminum electrolytes or brazing fluxes.However,the presence of Al2F-7^-in such molten systems is disputed.In the present study,MF-AlF...The molten mixtures of alkali metal fluorides and aluminum fluoride are applied as aluminum electrolytes or brazing fluxes.However,the presence of Al2F-7^-in such molten systems is disputed.In the present study,MF-AlF3(M=K,Cs)systems with molar ratios<1 were studied by in-situ Raman spectroscopy and molecular simulation.The results show that,in addition to AlF6^(3-),AlF5^(2-),and AlF4^-,the systems also contained Al2F-7^-.The characteristic bands in the Raman spectra belonging to Al2F-7^-were located at about 225 cm^-1,315 cm^-1,479 cm^-1,and 720 cm^-1.There are two possible structures of Al2F-7^-,which belong to the D3d and D3hpoint groups.Both of these structures are linear,and their single-point energies were found to differ by only 0.31 kcal/mol.展开更多
The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was in...The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atomic pictures and calculating the order parameters of the two kinds of ordered phases. Simulationresults show that the γ′ordered phase precipitated earlier than θ ordered phase by congruent ordering+spinodal decomposition mechanism and thus produced a nonstoicheometric γ′ single ordered phase. Then, the nonstoichiometricθ phase precipitated by a non-classical nucleation and growth mechanism at the APBS of γ′ phase.展开更多
The healing behavior of shrinkage cavity inside the cast Ti6Al4V alloy during hot isostatic pressing(HIP)was investigated experimentally by interrupted hot isostatic pressing tests.The X-ray micro computed tomography ...The healing behavior of shrinkage cavity inside the cast Ti6Al4V alloy during hot isostatic pressing(HIP)was investigated experimentally by interrupted hot isostatic pressing tests.The X-ray micro computed tomography was used to record the morphology changes before and after hot isostatic pressing.The two-dimensional geometry obtained by the microCT scan was used in simulation to study the evolution of the real shrinkage cavity during hot isostatic pressing.Shrinkage cavities,shrinkage porosity and small gas pores can be effectively eliminated under proper HIP conditions.The two-dimensional morphology in the simulation results agrees well with the experimental results.This study reveals that plastic deformation,creep and diffusion are the main mechanisms of cavity closure during hot isostatic pressing.In addition,the simplified elliptical pores with aspect ratios at different positions were used to replace the real pores to further study the factors affecting the position of dimples after HIP by simulation.It is found that the position of the dimples mainly depends on the aspect ratio of the elliptical pore and the distance between the pore surface and the external surface of the geometric model.展开更多
The Al alloy and carbon fiber reinforced polymer(CFRP)hybrid structures,incorporating the performance advantages of the two materials,have been attracting more attention in high-end manufacturing fields.In the current...The Al alloy and carbon fiber reinforced polymer(CFRP)hybrid structures,incorporating the performance advantages of the two materials,have been attracting more attention in high-end manufacturing fields.In the current investigation,the flat friction spot joining(FSJ)was employed in joining the AA6061-T6 alloy and CFRP sheets.The significance of temperature distribution in influencing joint quality was highlighted through analyzing interface microstructural features,weld defect formation as well as fractography.To understand the role of thermal energy generation and conduction in the process comprehensively,a 3D thermal-mechanical coupling finite element model was established.The interfacial temperature was characterized by an uneven distribution behavior due to the inhomogeneous heat distribution.The peak temperatures on the top surface and Al alloy to CFRP interface at 1500 rpm rotational speed with 0.1 mm/s plunging speed were 498℃and 489°C,respectively.The peak interface temperature was reduced to286℃at 250 rpm,which produced an extremely small melted area.Compared with the plunging speed,rotational speed was found to be the predominant parameter for determining the joint property,which could be optimized to simultaneously realize the avoidance of thermal decomposition of CFRP,the sufficient melting duration time,and the wide enough melted area.Simulated thermal histories and melted area profiles were in agreement with experimental ones.The findings could be utilized to provide some feasible guidance for process optimization of dissimilar FSJ of metals and composites.展开更多
It was found that rare earth influenced per process of permeation layer forming, and that the tooth of layer was thinner, thicker, straighter and longer by observing permeation layers at different holding times.It was...It was found that rare earth influenced per process of permeation layer forming, and that the tooth of layer was thinner, thicker, straighter and longer by observing permeation layers at different holding times.It was so image, lifelike and audio-visual by computer kinetic simulation that the layer forming could be continuously observed. Because it con forms to reality, the computer kinetic simulation can forecast the layer thickness and it will offer a reasonable permeating technology.展开更多
On the basis of the microscopic phase-field dynamic model and the microelasticity theory, the characteristics of the coarsening behavior of γ＇ phase in Ni-Al alloys have been systematically studied in a certain volu...On the basis of the microscopic phase-field dynamic model and the microelasticity theory, the characteristics of the coarsening behavior of γ＇ phase in Ni-Al alloys have been systematically studied in a certain volume fraction of the precipitates. It was found that the initial irregular shape, randomly distributed γ＇ phase, gradually transformed into cuboidal shape, regularly aligned along the [100] and [010] directions, and a highly preferential selected microstructure was formed during the later stage of precipitation. The volume fraction of the precipitates produced some effects on the precipitate morphology but did not produce an obvious effect on the regularities of precipitate distribution. The coarsening rate constant from the cubic growth law decreased as a function of volume fraction for small volume fractions, remained constant for intermediate volume fractions, and increased as a function of volume fraction for large volume fractions. During the coherent coarsening process, four ＂splitting＂ patterns between γ＇ phases, which belonged to different antiphase domains, were produced via particle aggregation, such as an L-shaped pattern, a doublet, a triplet, and a quartet.展开更多
With CALPHAD(calculation of phase diagrams) method,the solidification paths of several Al-rich Al-Mg-Er alloys were calculated with Scheil-Gulliver model in the Thermo-calc software. And the amounts of several phases ...With CALPHAD(calculation of phase diagrams) method,the solidification paths of several Al-rich Al-Mg-Er alloys were calculated with Scheil-Gulliver model in the Thermo-calc software. And the amounts of several phases formed during solidification were also calculated. Synchronously,the heat-treatment temperatures of the same alloys were predicted by thermodynamic calculation. The calculated results show that by adding 0.4%Er(mass fraction),the strength effect of Er in Al-Mg alloy is better. This result is in agreement with the experimental investigations.展开更多
Based on the characteristics of 3D bulk forming process, the arbitrary Lagrangian-Eulerian (ALE) formulation-based FEM is studied, and a prediction-correction ALE-based FEM is proposed which integrates the advantages ...Based on the characteristics of 3D bulk forming process, the arbitrary Lagrangian-Eulerian (ALE) formulation-based FEM is studied, and a prediction-correction ALE-based FEM is proposed which integrates the advantages of precisely predicting the boundary configuration of the deformed material, and of efficiently avoiding hexahedron remeshing processes. The key idea of the prediction-correction ALE FEM is elaborated in detail. Accordingly, the strategy of mesh quality control, one of the key enabling techniques for the 3D bulk forming process numerical simulation by the prediction-correction ALE FEM is carefully investigated, and the algorithm for hexahedral element refinement is formulated based on the mesh distortion energy.展开更多
A general numerical simulating program for three-dimensional (3-D) andtime-dependent fluid flow for a reheating furnace with multi-swirling-burners has been developedbased upon an arbitrary Lagrangian-Eulerian scheme ...A general numerical simulating program for three-dimensional (3-D) andtime-dependent fluid flow for a reheating furnace with multi-swirling-burners has been developedbased upon an arbitrary Lagrangian-Eulerian scheme (ALE) with the finite volume method. Theparameters of fluid flow in a reheating furnace with multi-swirling-burners was calculated and the3-D velocity distributions were obtained. The design of the burners was optimized for forming betterswirling flow. The simulation shows that the fluid flow in the reheating furnace with the optimizedburners is reasonable.展开更多
The delay arming process of initiating explosive （ IE ） brakes for fuse is complex and hard to be verified. A numerical simulation model of IE brakes was established based on the arbitrary La- grange-Euler method. T...The delay arming process of initiating explosive （ IE ） brakes for fuse is complex and hard to be verified. A numerical simulation model of IE brakes was established based on the arbitrary La- grange-Euler method. The model included the structure, the air filed, etc. The simulation boundary conditions were defined, including the contacts, blasting parameters of the explosive and the fluid- solid coupling interface. The simulation results show that the shear pin of the chosen IE can be cut off. When the piston needs to move 0.8 cm, the time set to the delay arming of the IE brakes model is about 40μS. The maximum displacement of the piston is 1. 17 cm. The model provides basis for parameters design and further improvement of IE brakes.展开更多
By molecular dynamics simulations employing an embedded atom method potential, we have investigated structural transformations in single crystal A1 caused by uniaxial strain loading along the [001], [011] and [111] di...By molecular dynamics simulations employing an embedded atom method potential, we have investigated structural transformations in single crystal A1 caused by uniaxial strain loading along the [001], [011] and [111] directions. We find that the structural transition is strongly dependent on the crystal orientations. The entire structure phase transition only occurs when loading along the [001] direction, and the increased amplitude of temperature for [001] loading is evidently lower than that for other orientations. The morphology evolutions of the structural transition for [011] and [111] loadings are analysed in detail. The results indicate that only 20% of atoms transit to the hcp phase for [011] and [111] loadings, and the appearance of the hcp phase is due to the partial dislocation moving forward on {lll}fcc family. For [011] loading, the hcp phase grows to form laminar morphology in four planes, which belong to the {111}fcc family; while for [111] loading, the hcp phase grows into a laminar structure in three planes, which belong to the {111}fcc family except for the （111） plane. In addition, the phase transition is evaluated by using the radial distribution functions.展开更多
基金Opening Foundation of Key Laboratory of Explosive Energy Utilization and Control,Anhui Province(BP20240104)Graduate Innovation Program of China University of Mining and Technology(2024WLJCRCZL049)Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX24_2701)。
文摘Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.
基金financially supported by the National Natural Science Foundation of China (No.51375328)
文摘In this study, 6061 aluminum alloy and AZ31 B magnesium alloy composite plate was fabricated through explosive welding. Molecular dynamics（MD） simulations were conducted to investigate atomic diffusion behavior at bonding interface in the AI/Mg composite plate. Corresponding experiments were conducted to validate the simulation results. The results show that diffusion coefficient of Mg atom is larger than that of A1 atom and the difference between these two coefficients becomes smaller with increasing collision velocity. The diffusion coefficient was found to depend on collision velocity and angle. It increases linearly with collision velocity when the collision angle is maintained constant at 10° and decreases linearly with collision angle when the collision velocity is maintained constantly at 440 m/s. Based on our MD simulation results and Fick＇s second law, a mathematical formula to calculate the thickness of diffusion layer was proposed and its validity was verified by relevant experiments. Transmission electron microscopy and energy-dispersive system were also used to investigate the atomic diffusion behavior at the bonding interface in the explosively welded 6061/AZ31B composite plate. The results show that there were obvious Al and Mg atom diffusion at the bonding interface,and the diffusion of magnesium atoms from magnesium alloy plate to aluminum alloy plate occurs much faster than the diffusion of aluminum atoms to the magnesium alloy plate. These findings from the current study can help to optimize the explosive welding process.
基金This work was supported by the National Natural Science Foundation of China （No.20476004 and No.2087005） and the National Basic Research Program of China （No.2004CB719505）. Computational resources were supported by the ＂Chemical Grid Project＂ of Beijing University of Chemical Technology.
文摘Molecular dynamics simulations with embedded atom method potential were carried out for A1 nanoparticles of 561 atoms in three structures： icosahedron, decahedron, and truncated octahedron. The total potential energy and specific heat capacity were calculated to estimate the melting temperatures. The melting point is 540＋10 K for the icosahedral structure, 500±10 K for the decahedral structure, and 520±10 K for the truncated octahedral structure. With the results of mean square displacement, the bond order parameters and radius of gyration are consistent with the variation of total potential energy and specific heat capacity. The relaxation time and stretching parameters in the Kohlraush-William-Watts relaxation law were obtained by fitting the mean square displacement. The results show that the relationship between the relaxation time and the temperatures is in agreement with standard Arrhenius relation in the high temperature range.
文摘Al-Sc and Al-Ti semi-infinite targets were impacted by high-speed projectiles at velocities of 0.8, 1.0, 1.2 and 1.5 km/s, respectively. It is found that the Al-Sc targets demonstrate more excellent ability to resist high-speed impact. It is concluded that different microstructures of Al-Sc and Al-Ti alloys, including different grain sizes and secondary particles precipitated in the matrix, result in their greatly different capabilities of resisting impact. Furthermore, the effect of the size range ofnanoscale A13Sc precipitate in A1-Sc alloy on the resistance of high-speed impact was investigated. In addition, computer simulations and validation of these simulations were developed which fairly accurately represented residual crater shapes/geometries. Validated computer simulations allowed representative extrapolations of impact craters well beyond the laboratory where melt and solidification occurred at the crater wall, especially for hypervelocity impact （〉5 km/s）.
文摘During the electromagnetic railgun launching process,there will be a complex flow field with high temperature in the muzzle area because of the high-speed friction,transition and seco ndary arc-ignition.This paper models the muzzle area of railgun when the projectile is far away from the muzzle,and the dynamic simulation of the flow field with secondary arc in the muzzle area is carried out based on the magneto hydrodynamic equations.Meanwhile,a multi-component plasma transport model is used to analyze the muzzle arc plasma flow process of the mixed gas of Al vapor and the air.Furthermore,the pressure boundary conditions are fitted by the dynamic mesh simulation results.The current and voltage of the muzzle are obtained through the emission experiment of the railgun experimental prototype.We load the current data into the simulation model and the voltage of experiments and simulations are compared,which proves the accuracy of the simulation.Then the plasma temperature and the composition of Al vapor in the muzzle flow process are analyzed in-depth.
基金the financial support from Iran National Science Foundation (INSF) under grant number 95822903
文摘A facile and innovative method to improve bonding between the two parts of compound squeeze cast Al/Al-4.5 wt.%Cu macrocomposite bimetals was developed and its effects on microstructure and mechanical properties of the bimetal were investigated.A special concentric groove pattern was machined on the top surface of the insert(squeeze cast Al-4.5 wt.%Cu) and its effects on heat transfer,solidification and distribution of generated stresses along the interface region of the bimetal components were simulated using ProCAST and ANSYS softwares and experimentally verified. Simulation results indicated complete melting of the tips of the surface grooves and local generation of large stress gradient fields along the interface. These are believed to result in rupture of the insert interfacial aluminum oxide layer facilitating diffusion bonding of the bimetal components. Microstructural evaluations confirmed formation of an evident transition zone along the interface region of the bimetal. Average thickness of the transition zone and tensile strength of the bimetal were significantly increased to about 375 μm and 54 MPa, respectively, by applying the surface pattern.The proposed method is an affordable and promising approach for compound squeeze casting of Al-Al macrocomposite bimetals without resort to any prior cost and time intensive chemical or coating treatments of the solid insert.
基金financial support from Iran National Science Foundation (INSF) under grant number 95822903
文摘The objective of this work was to investigate the thermal and mechanical interactions between the two components of a compound squeeze cast macrocomposite bimetal. First, an Al/Al-4.5wt.%Cu macrocomposite bimetal was fabricated by compound squeeze casting process. Then, heat transfer, solidification and distribution of the generated stresses along the interface region of the bimetal were analyzed using Thermo-Calc, ProCAST and ANSYS softwares, and structure, copper distribution and microhardness changes across the interface of the bimetal were studied. The results showed no noticeable change in the structure of the Al-4.5wt.%Cu insert and no obvious micromixing and diffusion of copper across the interface. Simulation results were in good agreement with the experimental ones only when an equivalent oxide layer at the interface was defined and its effect on heat transfer was considered. This layer caused up to 50% decrease in local liquid fraction formed on the surface of the insert. Simulation of the generated stresses showed a uniformly distributed stress along the interface which was significantly lower than the compressive strength of the oxide layer, resulting in its good stability during the fabrication process. It was postulated that this continuous oxide layer not only acted as a thermal barrier but prevented the direct metal-metal contact along the interface as well.
基金Project(2008A09030004) supported by the Major Science and Technology Project of Guangdong Province,ChinaProject(30815009) supported by the Foundation of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body
文摘The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod cxtrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 ℃ in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.
文摘Preparation of semisolid slurry using a cooling slope is increasingly becoming popular,primarily because of the simplicity in design and ease control of the process.In this process,liquid alloy is poured down an inclined surface which is cooled from underneath.The cooling enables partial solidification and the incline provides the necessary shear for producing semisolid slurry.However,the final microstructure of the ingot depends on several process parameters such as cooling rate,incline angle of the cooling slope,length of the slope and initial melt superheat.In this work,a CFD model using volume of fluid(VOF) method for simulating flow along the cooling slope was presented.Equations for conservation of mass,momentum,energy and species were solved to predict hydrodynamic and thermal behavior,in addition to predicting solid fraction distribution and macrosegregation.Solidification was modeled using an enthalpy approach and a volume averaged technique for the different phases.The mushy region was modeled as a multi-layered porous medium consisting of fixed columnar dendrites and mobile equiaxed/fragmented grains.The alloy chosen for the study was aluminum alloy A356,for which adequate experimental data were available in the literature.The effects of two key process parameters,namely the slope angle and the pouring temperature,on temperature distribution,velocity distribution and macrosegregation were also studied.
基金the National Natural Science Foundation of China(grant no.51474060)the National Key R&D Program of China(grant no.2017 YFC0805100)+1 种基金the National Natural Science Foundation of Liaoning Province(China)(grant no.2019-MS-129)the Fundamental Research Funds for the Central Universities of China(grant no.N162502002).
文摘The molten mixtures of alkali metal fluorides and aluminum fluoride are applied as aluminum electrolytes or brazing fluxes.However,the presence of Al2F-7^-in such molten systems is disputed.In the present study,MF-AlF3(M=K,Cs)systems with molar ratios<1 were studied by in-situ Raman spectroscopy and molecular simulation.The results show that,in addition to AlF6^(3-),AlF5^(2-),and AlF4^-,the systems also contained Al2F-7^-.The characteristic bands in the Raman spectra belonging to Al2F-7^-were located at about 225 cm^-1,315 cm^-1,479 cm^-1,and 720 cm^-1.There are two possible structures of Al2F-7^-,which belong to the D3d and D3hpoint groups.Both of these structures are linear,and their single-point energies were found to differ by only 0.31 kcal/mol.
基金This work was supported by the National Natural Science Foundation of China (Grant No.50071046)
文摘The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atomic pictures and calculating the order parameters of the two kinds of ordered phases. Simulationresults show that the γ′ordered phase precipitated earlier than θ ordered phase by congruent ordering+spinodal decomposition mechanism and thus produced a nonstoicheometric γ′ single ordered phase. Then, the nonstoichiometricθ phase precipitated by a non-classical nucleation and growth mechanism at the APBS of γ′ phase.
基金financially supportedby the National Key Research and Development Program of China(No.2020YFB1710100)the State Key Laboratory of Special Rare Metal Materials(Contract No.SKL2018K004)+1 种基金the Northwest Rare Metal Materials Research Institute Ningxia Co.,Ltd.,the National Natural Science Foundation of China(Grant No.51475181 and 51775205)the AECC Beijing Institute of Aeronautical Materials。
文摘The healing behavior of shrinkage cavity inside the cast Ti6Al4V alloy during hot isostatic pressing(HIP)was investigated experimentally by interrupted hot isostatic pressing tests.The X-ray micro computed tomography was used to record the morphology changes before and after hot isostatic pressing.The two-dimensional geometry obtained by the microCT scan was used in simulation to study the evolution of the real shrinkage cavity during hot isostatic pressing.Shrinkage cavities,shrinkage porosity and small gas pores can be effectively eliminated under proper HIP conditions.The two-dimensional morphology in the simulation results agrees well with the experimental results.This study reveals that plastic deformation,creep and diffusion are the main mechanisms of cavity closure during hot isostatic pressing.In addition,the simplified elliptical pores with aspect ratios at different positions were used to replace the real pores to further study the factors affecting the position of dimples after HIP by simulation.It is found that the position of the dimples mainly depends on the aspect ratio of the elliptical pore and the distance between the pore surface and the external surface of the geometric model.
基金financially supported by the New Energy and Industrial Technology Development Organization(NEDO)under the"Innovation Structural Materials Project(Future Pioneering Projects)"。
文摘The Al alloy and carbon fiber reinforced polymer(CFRP)hybrid structures,incorporating the performance advantages of the two materials,have been attracting more attention in high-end manufacturing fields.In the current investigation,the flat friction spot joining(FSJ)was employed in joining the AA6061-T6 alloy and CFRP sheets.The significance of temperature distribution in influencing joint quality was highlighted through analyzing interface microstructural features,weld defect formation as well as fractography.To understand the role of thermal energy generation and conduction in the process comprehensively,a 3D thermal-mechanical coupling finite element model was established.The interfacial temperature was characterized by an uneven distribution behavior due to the inhomogeneous heat distribution.The peak temperatures on the top surface and Al alloy to CFRP interface at 1500 rpm rotational speed with 0.1 mm/s plunging speed were 498℃and 489°C,respectively.The peak interface temperature was reduced to286℃at 250 rpm,which produced an extremely small melted area.Compared with the plunging speed,rotational speed was found to be the predominant parameter for determining the joint property,which could be optimized to simultaneously realize the avoidance of thermal decomposition of CFRP,the sufficient melting duration time,and the wide enough melted area.Simulated thermal histories and melted area profiles were in agreement with experimental ones.The findings could be utilized to provide some feasible guidance for process optimization of dissimilar FSJ of metals and composites.
文摘It was found that rare earth influenced per process of permeation layer forming, and that the tooth of layer was thinner, thicker, straighter and longer by observing permeation layers at different holding times.It was so image, lifelike and audio-visual by computer kinetic simulation that the layer forming could be continuously observed. Because it con forms to reality, the computer kinetic simulation can forecast the layer thickness and it will offer a reasonable permeating technology.
基金This work was financially supported by the National Natural Science Foundation of China (No.50671084)China Postdoctoral Science Foundation (No.20070420218).
文摘On the basis of the microscopic phase-field dynamic model and the microelasticity theory, the characteristics of the coarsening behavior of γ＇ phase in Ni-Al alloys have been systematically studied in a certain volume fraction of the precipitates. It was found that the initial irregular shape, randomly distributed γ＇ phase, gradually transformed into cuboidal shape, regularly aligned along the [100] and [010] directions, and a highly preferential selected microstructure was formed during the later stage of precipitation. The volume fraction of the precipitates produced some effects on the precipitate morphology but did not produce an obvious effect on the regularities of precipitate distribution. The coarsening rate constant from the cubic growth law decreased as a function of volume fraction for small volume fractions, remained constant for intermediate volume fractions, and increased as a function of volume fraction for large volume fractions. During the coherent coarsening process, four ＂splitting＂ patterns between γ＇ phases, which belonged to different antiphase domains, were produced via particle aggregation, such as an L-shaped pattern, a doublet, a triplet, and a quartet.
基金Project(50771106 50731002) supported by the National Natural Science Foundation of ChinaProject(06FJ3006) supported by the Hunan Provincial Science and Technology Department, China
文摘With CALPHAD(calculation of phase diagrams) method,the solidification paths of several Al-rich Al-Mg-Er alloys were calculated with Scheil-Gulliver model in the Thermo-calc software. And the amounts of several phases formed during solidification were also calculated. Synchronously,the heat-treatment temperatures of the same alloys were predicted by thermodynamic calculation. The calculated results show that by adding 0.4%Er(mass fraction),the strength effect of Er in Al-Mg alloy is better. This result is in agreement with the experimental investigations.
基金the National Natural Science Foundation of China(No.50275094).
文摘Based on the characteristics of 3D bulk forming process, the arbitrary Lagrangian-Eulerian (ALE) formulation-based FEM is studied, and a prediction-correction ALE-based FEM is proposed which integrates the advantages of precisely predicting the boundary configuration of the deformed material, and of efficiently avoiding hexahedron remeshing processes. The key idea of the prediction-correction ALE FEM is elaborated in detail. Accordingly, the strategy of mesh quality control, one of the key enabling techniques for the 3D bulk forming process numerical simulation by the prediction-correction ALE FEM is carefully investigated, and the algorithm for hexahedral element refinement is formulated based on the mesh distortion energy.
基金This research was financially supported by the Inner Mongolia Key Research Project (No. 2002061003)
文摘A general numerical simulating program for three-dimensional (3-D) andtime-dependent fluid flow for a reheating furnace with multi-swirling-burners has been developedbased upon an arbitrary Lagrangian-Eulerian scheme (ALE) with the finite volume method. Theparameters of fluid flow in a reheating furnace with multi-swirling-burners was calculated and the3-D velocity distributions were obtained. The design of the burners was optimized for forming betterswirling flow. The simulation shows that the fluid flow in the reheating furnace with the optimizedburners is reasonable.
基金Supported by the National Natural Science Foundation of China(11372047)
文摘The delay arming process of initiating explosive （ IE ） brakes for fuse is complex and hard to be verified. A numerical simulation model of IE brakes was established based on the arbitrary La- grange-Euler method. The model included the structure, the air filed, etc. The simulation boundary conditions were defined, including the contacts, blasting parameters of the explosive and the fluid- solid coupling interface. The simulation results show that the shear pin of the chosen IE can be cut off. When the piston needs to move 0.8 cm, the time set to the delay arming of the IE brakes model is about 40μS. The maximum displacement of the piston is 1. 17 cm. The model provides basis for parameters design and further improvement of IE brakes.
基金supported by the Science Foundation for Development of Science and Technology of China Academy of Engineering Physics (Grant Nos. 2008B0101008 and 2009A0101004)
文摘By molecular dynamics simulations employing an embedded atom method potential, we have investigated structural transformations in single crystal A1 caused by uniaxial strain loading along the [001], [011] and [111] directions. We find that the structural transition is strongly dependent on the crystal orientations. The entire structure phase transition only occurs when loading along the [001] direction, and the increased amplitude of temperature for [001] loading is evidently lower than that for other orientations. The morphology evolutions of the structural transition for [011] and [111] loadings are analysed in detail. The results indicate that only 20% of atoms transit to the hcp phase for [011] and [111] loadings, and the appearance of the hcp phase is due to the partial dislocation moving forward on {lll}fcc family. For [011] loading, the hcp phase grows to form laminar morphology in four planes, which belong to the {111}fcc family; while for [111] loading, the hcp phase grows into a laminar structure in three planes, which belong to the {111}fcc family except for the （111） plane. In addition, the phase transition is evaluated by using the radial distribution functions.
