Variable-diameter deployable carbon fiber reinforced polymer(CFRP)composites possess deformation and load-bearing functions and are composed of stiff-flexible coupled preforms and matrix.The stiff-flexible coupled pre...Variable-diameter deployable carbon fiber reinforced polymer(CFRP)composites possess deformation and load-bearing functions and are composed of stiff-flexible coupled preforms and matrix.The stiff-flexible coupled preform,serving as the reinforcing structure,directly determines the deployable properties,and its forming technology is currently a research challenge.This paper designs a braiding and needle-punching(BNP)composite preform forming technology suitable for stiff-flexible coupled preforms.Before forming,the preform is partitioned into flexible and rigid zones,with braiding and needle-punching performed layer by layer in the respective zones.A retractable rotating device is developed to form the stiff-flexible coupled preform,achieving a diameter variation rate of up to 26.6%for the BNP preform.A structural parameter model is also established to describe the geometric parameter changes in the deformation and load-bearing areas of the preform during deployment as a function of the braiding angle.Based on experiments,this paper explains the performance changes of BNP composites concerning the structural parameters of the preform.Experimental analysis shows that as the braiding angle increases,the tensile performance of BNP composites significantly decreases,with the change rate of tensile strength first decreasing and then increasing.Additionally,when the braiding angle is less than 21.89°,the impact toughness of BNP composites remains within the range of 83.66±2 kJ/m^(2).However,when the braiding angle exceeds 21.89°,the impact toughness of BNP composites gradually decreases with increasing braiding angle.Furthermore,a hybrid agent model based on Latin hypercube sampling and error back-propagation neural network is developed to predict the tensile and impact properties of BNP composites with different structural parameters,with maximum test relative errors of 1.89%for tensile strength and 2.37%for impact toughness.展开更多
Unbalanced force produced by the unbalanced mass will affect vibrations of rotor systems,which probably results in the components failures of rotating machinery.To study the effects of unbalanced mass on the vibration...Unbalanced force produced by the unbalanced mass will affect vibrations of rotor systems,which probably results in the components failures of rotating machinery.To study the effects of unbalanced mass on the vibration characteristics of rotor systems,a flexible rotor system model considering the unbalanced mass is proposed.The time-varying bearing force is considered.The developed model is verified by the experimental and theoretical frequency spectrums.The displacements and axis orbits of flexible and rigid rotor systems are compared.The results show that the unbalanced mass will affect the vibration characteristics of rotor system.This model can be more suitable and effective to calculate vibration characteristics of rotor system with the flexible deformation and unbalanced mass.This paper provides a new reference and research method for predicting the vibrations of flexible rotor system considering the unbalanced mass.展开更多
Gas turbine rotors are complex dynamic systems with high-dimensional,discrete,and multi-source nonlinear coupling characteristics.Significant amounts of resources and time are spent during the process of solving dynam...Gas turbine rotors are complex dynamic systems with high-dimensional,discrete,and multi-source nonlinear coupling characteristics.Significant amounts of resources and time are spent during the process of solving dynamic characteristics.Therefore,it is necessary to design a lowdimensional model that can well reflect the dynamic characteristics of high-dimensional system.To build such a low-dimensional model,this study developed a dimensionality reduction method considering global order energy distribution by modifying the proper orthogonal decomposition theory.First,sensitivity analysis of key dimensionality reduction parameters to the energy distribution was conducted.Then a high-dimensional rotor-bearing system considering the nonlinear stiffness and oil film force was reduced,and the accuracy and the reusability of the low-dimensional model under different operating conditions were examined.Finally,the response results of a multi-disk rotor-bearing test bench were reduced using the proposed method,and spectrum results were then compared experimentally.Numerical and experimental results demonstrate that,during the dimensionality reduction process,the solution period of dynamic response results has the most significant influence on the accuracy of energy preservation.The transient signal in the transformation matrix mainly affects the high-order energy distribution of the rotor system.The larger the proportion of steady-state signals is,the closer the energy tends to accumulate towards lower orders.The low-dimensional rotor model accurately reflects the frequency response characteristics of the original high-dimensional system with an accuracy of up to 98%.The proposed dimensionality reduction method exhibits significant application potential in the dynamic analysis of highdimensional systems coupled with strong nonlinearities under variable operating conditions.展开更多
A robust Reynolds-Averaged Navier-Stokes(RANS)based solver is established to predict the complex unsteady aerodynamic characteristics of the Active Flap Control(AFC)rotor.The complex motion with multiple degrees of fr...A robust Reynolds-Averaged Navier-Stokes(RANS)based solver is established to predict the complex unsteady aerodynamic characteristics of the Active Flap Control(AFC)rotor.The complex motion with multiple degrees of freedom of the Trailing Edge Flap(TEF)is analyzed by employing an inverse nested overset grid method.Simulation of non-rotational and rotational modes of blade motion are carried out to investigate the formation and development of TEF shedding vortex with high-frequency deflection of TEF.Moreover,the mechanism of TEF deflection interference with blade tip vortex and overall rotor aerodynamics is also explored.In nonrotational mode,two bundles of vortices form at the gap ends of TEF and the main blade and merge into a single TEF vortex.Dynamic deflection of the TEF significantly interferes with the blade tip vortex.The position of the blade tip vortex consistently changes,and its frequency is directly related to the frequency of TEF deflection.In rotational mode,the tip vortex forms a helical structure.The end vortices at the gap sides co-swirl and subsequently merge into the concentrated beam of tip vortices,causing fluctuations in the vorticity and axial position of the tip vortex under the rotor.This research concludes with the investigation on suppression of Blade Vortex Interaction(BVI),showing an increase in miss distance and reduction in the vorticity of tip vortex through TEF phase control at a particular control frequency.Through this mechanism,a designed TEF deflection law increases the miss distance by 34.7%and reduces vorticity by 11.9%at the target position,demonstrating the effectiveness of AFC in mitigating BVI.展开更多
Throughout the previous studies,none of them are involved in analysing the downwash flow effect on the control surface of the Flapping Wing Rotor(FWR).An overset CFD numerical model is built up and validated to study ...Throughout the previous studies,none of them are involved in analysing the downwash flow effect on the control surface of the Flapping Wing Rotor(FWR).An overset CFD numerical model is built up and validated to study the downwash flow’s effect on the stability of the FWR.After simulation,a cone like self-lock region which acts as the critical condition determining the stability of FWR is found.Only when the flow’s resultant velocity acting on the control surface lies in the stable region,the FWR can keep stable.The size of the cone like self-lock stable region can be enlarged by increasing the maximum feasible deflection angle constrained by mechanical design or enhancing the equivalent downwash flow velocity.Among all the simulated cases,when J=2.67(f=5 Hz,■=5 r/s),the largest average equivalent downwash flow velocities are found.On the other hand,the recovery torque could be enhanced due to the increase of the arm of the lateral force.According to these simulation results,a 43 g FWR model with two control surfaces and two stabilizers is then designed.A series of flight tests is then conducted to help confirm the conclusion of the mechanism research in this work.Overall,this study points out several strategies to increase the flight stability of the FWR and finally realizes the stable climb flight and mild descent flight of the FWR.展开更多
Anti-aliasing spectrum analysis is essential for rotor blade condition monitoring based on Blade Tip Timing(BTT).The Multiple Signal Classification(MUSIC)algorithm,which exploits the orthogonality between signal and n...Anti-aliasing spectrum analysis is essential for rotor blade condition monitoring based on Blade Tip Timing(BTT).The Multiple Signal Classification(MUSIC)algorithm,which exploits the orthogonality between signal and noise subspaces,has been successfully applied for this purpose.However,conventional subspace selection methods relying on fixed thresholds are sensitive to variations in large eigenvalues.Furthermore,the complex disturbances during rotor operation and measurement complicate the identification of blade vibration characteristics.To overcome these challenges,this paper proposes Adaptive Subspace Separation(ASS)and Local Spectral Centroid(LSC)methods to improve the adaptability of subspace selection and the stability of frequency identification,respectively.The impacts of overestimating and underestimating the subspace dimensions on MUSIC's performance are derived mathematically.Simulation and experiments demonstrate the effectiveness of proposed approaches:ASS offers more accurate and stable subspace dimension selection and tracking,while LSC reduces the standard deviation of estimated frequencies by 30 percent.展开更多
Accurate measurement of helicopter rotor motion parameters(flap,lead-lag,torsion,and azimuth angles)is essential for rotor blade design,helicopter dynamics modeling,and flight safety and health monitoring.However,the ...Accurate measurement of helicopter rotor motion parameters(flap,lead-lag,torsion,and azimuth angles)is essential for rotor blade design,helicopter dynamics modeling,and flight safety and health monitoring.However,the existing methods face challenges in testing equipment installation,calibration,and data transmission,resulting in limited reports on real-time in-flight measurements of blade motion parameters.This paper proposes a non-contact optoelectronic method based on two-dimensional position-sensitive detectors for in-flight measurement and a ground calibration system to obtain real-time rotor motion parameters during helicopter flight.The proposed method establishes the time evolution relationship of rotor motion parameters and verifies the performance of the in-flight measurement system regarding measurement resolution and accuracy through the construction of a blade motion posture experimental platform.The proposed method has been applied to the flight measurement of a medium-sized single-rotor helicopter,and the obtained results have been compared with theoretical analysis outcomes.Furthermore,this paper examines the characteristics of blade motion parameters during flight and discusses the challenges and potential solutions for measuring rotor motion parameters during helicopter flight using the proposed method.展开更多
The coupling effect of dual-parallel rotor connected stator permanent magnet synchronous motor not only affects the magnetic field in the coupling area, but also generates an additional magnetic field in the uncoupled...The coupling effect of dual-parallel rotor connected stator permanent magnet synchronous motor not only affects the magnetic field in the coupling area, but also generates an additional magnetic field in the uncoupled area.The characteristics of the additional magnetic field and its influence on electromagnetic torque are studied in this paper.The topology and parameters of motor are described briefly.The existence of additional magnetic field is proved by the simulation models under two boundary conditions, and its characteristics and source are analyzed. The analytical model is established, and the influence of key parameters on the additional magnetic field is discussed. On this basis, the influence of the additional magnetic field on the electromagnetic torque of the motor is studied, and the analytical expression of the additional torque is constructed.The fluctuation rule is analyzed, and the additional magnetic field separation model is proposed. The theoretical analysis and simulation results reveal and improve the internal mechanism of reducing motor torque ripple by optimizing the duty angle and coupling distance. Finally, a prototype test platform is built to verify the correctness of the proposed theory and the accuracy of the simulation model.展开更多
With the widespread application of Staggered Counter-rotating Rotor(SCR)systems in eVTOL and UAV configurations,a comprehensive understanding of SCR performance under Outof-Ground Effect(OGE)and In-Ground Effect(IGE)c...With the widespread application of Staggered Counter-rotating Rotor(SCR)systems in eVTOL and UAV configurations,a comprehensive understanding of SCR performance under Outof-Ground Effect(OGE)and In-Ground Effect(IGE)conditions is crucial for aircraft design and landing safety.This study experimentally measured the changes in thrust and torque of the upper and lower rotors in an SCR system under varying axial and radial distances.It focuses on the interaction mechanisms between the upper and lower rotors and conducts specific IGE state experiments for certain SCR configurations.The findings reveal that changes in the lower rotor predominantly influence the overall performance of the SCR system,regardless of OGE or IGE conditions.Under OGE conditions,radial distance has a more significant impact than axial distance.Conversely,under IGE conditions,the axial distance plays a critical role in improving SCR system performance.These results provide a broad parameter range to assess SCR system performance variations,offering guidance for the design of new concept rotorcraft configurations and the development of aerodynamic prediction models under IGE conditions.展开更多
This paper analyzes the nonlinear dynamic characteristics and stability of Aero-Engine Dual-Rotor(AEDR)systems under high-frequency excitation,based on the Adaptive Harmonic Balance with the Asymptotic Harmonic Select...This paper analyzes the nonlinear dynamic characteristics and stability of Aero-Engine Dual-Rotor(AEDR)systems under high-frequency excitation,based on the Adaptive Harmonic Balance with the Asymptotic Harmonic Selection(AHB-AHS)method.A finite element dynamic equation for the AEDR system is introduced,considering complex nonlinearities of the intershaft bearing,unbalanced excitations,and high-frequency excitation.A solving strategy combining the AHB-AHS method and improved arclength continuation method is proposed to solve highdimensional dynamic equations containing complex nonlinearities and to track periodic solutions with parameter variations.The Floquet theory is used to analyze the types of bifurcation points in the system and the stability of periodic motions.The results indicate that high-frequency excitation can couple high-order and low-order modes,especially when the system undergoes superharmonic resonance.High-frequency excitation leads to more combination frequency harmonics,among which N_(f)ω_(1)-2ω_(2)dominates.Furthermore,changing the parameters(amplitude and frequency)of high-frequency excitation widens or shifts the unstable regions of the system.These findings contribute to understanding the mechanism of high-frequency excitation on aero-engines and demonstrate that the proposed AHB-AHS method is a powerful tool for analyzing highdimensional complex nonlinear dynamic systems under multi-frequency excitation.展开更多
Blending the agility of aerial drones with the covert capabilities of underwater submersibles,the aerial-aquatic rotorcraft has garnered substantial interest due to their unparalleled capacity to traverse both air and...Blending the agility of aerial drones with the covert capabilities of underwater submersibles,the aerial-aquatic rotorcraft has garnered substantial interest due to their unparalleled capacity to traverse both air and water.Nevertheless,a critical hurdle for these vehicles lies in mitigating the adverse effects of repeatedly transitioning between these environments,particularly during water-surface takeoffs.Currently,research on the interference caused by rotors approaching water surfaces remains limited.This paper introduces a novel adaptive rotor aerodynamic model based on continuous finite vortex theory to predict rotor thrust within gas–liquid flow field.Initially,the model's sensitivity to system parameters was analyzed to optimize its predictive capabilities.Subsequently,a comprehensive ground/water experimental setup was designed to investigate the intricate aerodynamic interactions between the rotor flow field and water.By varying rotor sizes,the characteristics of the rotor flow field and water surface were examined at different rotor-water surface distances.The performance of different modeling methods was analyzed based on the rotor experimental data of a diameter of 0.38 m,and the prediction results were quantified using the percentage of the mean-square error.The results show that the average error of the finite vortex rotor model is the smallest.Finally,a novel transition boundary is proposed to divide the rotor flow field of the gas–liquid mixture into two stages.The thrust loss zone is defined to delineate the safe operating range of the aircraft,providing a basis for the design of aerial-aquatic rotorcraft.展开更多
The protection effectiveness of traditional Lightning Strike Protection(LSP)for composite rotor blade of helicopter can be diminished due to the explosion risk in overlapping attachment under lightning strike,so a new...The protection effectiveness of traditional Lightning Strike Protection(LSP)for composite rotor blade of helicopter can be diminished due to the explosion risk in overlapping attachment under lightning strike,so a new protection method based on Air Breakdown and insulating adhesive layer(AB-LSP method)was designed to avoid it.In this study,a numerical method was developed to simulate the electrical breakdown,and verified by experiment results.Based on this method,a Finite Element Model(FEM)was established to investigate the effect of two factors(breakdown strength and initial ablation temperature of adhesive layer)on the LSP effectiveness.The results show that the breakdown strength impacts more to the ablation damage in composite than that of high-temperature resistance.Then,another FEM was established to predict the ablation damage by lightning strike in the AB-LSP method protected composite rotor blade.The mechanisms and potential key parameters(magnitude of lightning current,discharge channel location,adhesive layer thickness,and air gap width)that could affect the protection effectiveness were analyzed.The introduction of air breakdown changes the current conduction path and reduces explosion risk.After rational design,this method can offer effective lightning protection for composite helicopter rotor blade and other composite structures.展开更多
For the traditional methods of rotor position estimation for permanent magnet synchronous motor(PMSM),the phase shift caused by the introduction of filter will affect the accuracy of rotor position estimation to some ...For the traditional methods of rotor position estimation for permanent magnet synchronous motor(PMSM),the phase shift caused by the introduction of filter will affect the accuracy of rotor position estimation to some extent.This paper presents an improved rotor position estimation method for high frequency square wave signal injection without filter.Firstly,the traditional method injects high-frequency pulse vibration signals into the estimated shafting,and the proposed method injects high-frequency square wave signals into the estimated shafting to avoid the introduction of filters in the process of extracting rotor position information.Then,the rotor position signal is decoupled in the stationary shafting,and the rotor position error after demodulation is processed by PLL.The system realized the signal processing of rotor position without filter,which improved the convergence speed and estimation precision of rotor position and the dynamic response performance of the system.The simulation results showed that the proposed method had fast convergence speed and small phase delay,and better improved the precision of rotor position detection.展开更多
The existence of the aeroengine casing,limited monitoring points,and multi-fault characteristics make obtaining the rotor’s vibration transmission characteristics challenging,resulting in difficulties accurately iden...The existence of the aeroengine casing,limited monitoring points,and multi-fault characteristics make obtaining the rotor’s vibration transmission characteristics challenging,resulting in difficulties accurately identifying the rotor unbalance.This paper utilizes a high-frequency composite sensor to monitor the engine’s blade tip clearance(BTC)and extracts unbalanced information from BTC signals for rotor dynamic balancing,while avoiding the need for the once per revolution(OPR)sensor.First,the vibration characteristics of the rotor-blade system under multi-fault conditions are investigated.Then,based on BTC measurement,a none OPR method and an unbalance identification method are proposed,in which the radial vibration of the blade tip in the BTC signals at different speeds is extracted and operated in the time domain to obtain the rotor unbalanced vibration,the signal is reconstructed,and cross-correlation analysis is used to accurately identify the magnitude and phase of the unbalanced signal.Finally,a rotor test bench is utilized for experimental verification.The results reveal that the dynamic balancing method based on the BTC signal can more precisely identify the rotor unbalance than the traditional rotor dynamic balancing method.The application of this technique will effectively improve engine health management and fault prediction.展开更多
This study explores the influence of rotor blade angle on stall inception in an axial fan by means of numerical simulations grounded in the Reynolds-Averaged Navier-Stokes(RANS)equations and the Realizable k-εturbule...This study explores the influence of rotor blade angle on stall inception in an axial fan by means of numerical simulations grounded in the Reynolds-Averaged Navier-Stokes(RANS)equations and the Realizable k-εturbulence model.By analyzing the temporal behavior of the outlet static pressure,along with the propagation velocity of stall inception,the research identifies distinct patterns in the development of stall.The results reveal that stall inception originates in the second rotor impeller.At a blade angle of 27°,the stall inception follows a modal wave pattern,while in all other cases,it assumes the form of spike-type stall.The flow field associated with spike stall inception demonstrates a relatively uniform gradient in the radial direction,whereas the modal wave stall case displays a distinctive“L”-shaped propagation feature.At blade angles of multiple stall inceptions are observed.-9°and-18°,These phenomena initiate at the blade’s leading edge,propagate along both axial and radial directions,and transition dynamically between single and multiple inception states.展开更多
Rotor blade is one of the most significant components of helicopters. But due to its highspeed rotation characteristics, it is difficult to collect the vibration signals during the flight stage.Moreover, sensors are h...Rotor blade is one of the most significant components of helicopters. But due to its highspeed rotation characteristics, it is difficult to collect the vibration signals during the flight stage.Moreover, sensors are highly susceptible to damage resulting in the failure of the measurement.In order to make signal predictions for the damaged sensors, an operational modal analysis(OMA) together with the virtual sensing(VS) technology is proposed in this paper. This paper discusses two situations, i.e., mode shapes measured by all sensors(both normal and damaged) can be obtained using OMA, and mode shapes measured by some sensors(only including normal) can be obtained using OMA. For the second situation, it is necessary to use finite element(FE) analysis to supplement the missing mode shapes of damaged sensor. In order to improve the correlation between the FE model and the real structure, the FE mode shapes are corrected using the local correspondence(LC) principle and mode shapes measured by some sensors(only including normal).Then, based on the VS technology, the vibration signals of the damaged sensors during the flight stage can be accurately predicted using the identified mode shapes(obtained based on OMA and FE analysis) and the normal sensors signals. Given the high degrees of freedom(DOFs) in the FE mode shapes, this approach can also be used to predict vibration data at locations without sensors. The effectiveness and robustness of the proposed method is verified through finite element simulation, experiment as well as the actual flight test. The present work can be further used in the fault diagnosis and damage identification for rotor blade of helicopters.展开更多
Existing icing detection technologies face challenges when applied to small and medium-sized aircraft,especially electric vertical take-off and landing(eVTOL)aircraft that meet the needs of low-altitude economic devel...Existing icing detection technologies face challenges when applied to small and medium-sized aircraft,especially electric vertical take-off and landing(eVTOL)aircraft that meet the needs of low-altitude economic development.This study proposes a data-driven icing detection method based on rotor performance evolution.Through dry-air baseline tests and dynamic icing comparative experiments(wind speed 0—30 m/s,rotational speed 0—3000 r/min,collective pitch 0°—8°)of a 0.6 m rotor in the FL-61 icing wind tunnel,a multi-source heterogeneous dataset containing motion parameters,aerodynamic parameters,and icing state identifiers is constructed.An innovative signal processing architecture combining adaptive Kalman filtering and moving average cascading is adopted.And a comparative study is conducted on the performance of support vector machine(SVM),multilayer perceptron(MLP),and random forest(RF)algorithms,achieving real-time identification of icing states in rotating components.Experimental results demonstrate that the method exhibits a minimum detection latency of 6.9 s and 96%overall accuracy in reserved test cases,featuring low-latency and low false-alarm,providing a sensor-free lightweight solution for light/vertical takeoff and landing aircraft.展开更多
This paper proposes a new approach to eliminate aerodynamic lift oscillation,called the Dominant Sector Individual Blade Control(DS-IBC)method for rigid rotor helicopters.An Advancing Blade Concept(ABC)rotor model for...This paper proposes a new approach to eliminate aerodynamic lift oscillation,called the Dominant Sector Individual Blade Control(DS-IBC)method for rigid rotor helicopters.An Advancing Blade Concept(ABC)rotor model for aerodynamic analysis based on the free-wake method is applied.DS-IBC avoids applying active control on the rotor's retreating side by employing and restricting active control inputs to a sector area of the rotor disc.Outside this sector,only primary collective and cyclic pitch control are used.Each blade takes turns entering the sector,creating a“relay”active control form to ensure continuous control inputs.The method also includes outer-trim and inner-trim iteration modules.Results show that DS-IBC can eliminate aerodynamic lift oscillation using much smaller control inputs than the sine-trim method.By focusing active control on the rotor's advancing side,DS-IBC improves the effective lift-to-drag ratio and reduces the implementation difficulty of active rotor control for aerodynamic oscillation elimination,especially at a large lift-offset.展开更多
Clarifying the gas ingestion mechanism in the turbine disc cavity of marine gas turbines is crucial for ensuring the normal operation of turbines.However, the ingestion is influenced by factors such as the rotational ...Clarifying the gas ingestion mechanism in the turbine disc cavity of marine gas turbines is crucial for ensuring the normal operation of turbines.However, the ingestion is influenced by factors such as the rotational pumping effect, mainstream pressure asymmetry, rotor–stator interaction,and unsteady flow structures, complicating the flow. To investigate the impact of rotor–stator interaction on ingestion, this paper decouples the model to include only the mainstream. This research employs experiments and numerical simulations to examine the effects of varying the flow coefficient through changes in rotational speed and mainstream flow rate. The main objective is to understand the influence of different rotor–stator interactions on the mainstream pressure field, accompanied by mechanistic explanations. The findings reveal inconsistent effects of the two methods for changing the flow coefficient on the mainstream pressure field. Particularly, the pressure distribution on the vane side primarily depends on the mainstream flow rate, while the pressure on the blade side is influenced by the mainstream flow rate and the attack angle represented by the flow coefficient. A larger angle of attack angle can increase pressure on the blade side, even surpassing the pressure on the vane side. Assessing the degree of mainstream pressure unevenness solely based on the pressure difference on the vane side is insufficient. This research provides a basis for subsequent studies on the influence of coupled real turbine rotor–stator interaction on gas ingestion.展开更多
基金Supported by Jiangsu Provincial Frontier Leading Technology Basic Research Project(Grant No.BK20212007)Aero-Engine and Gas Turbine Basic Science Center(Grant No.P2022-B-IV-014-001)+1 种基金China Postdoctoral Program Fund(Grant No.1005/YBA23044)China Postdoctoral Assistance Fund(Grant No.1005/YBA23031)。
文摘Variable-diameter deployable carbon fiber reinforced polymer(CFRP)composites possess deformation and load-bearing functions and are composed of stiff-flexible coupled preforms and matrix.The stiff-flexible coupled preform,serving as the reinforcing structure,directly determines the deployable properties,and its forming technology is currently a research challenge.This paper designs a braiding and needle-punching(BNP)composite preform forming technology suitable for stiff-flexible coupled preforms.Before forming,the preform is partitioned into flexible and rigid zones,with braiding and needle-punching performed layer by layer in the respective zones.A retractable rotating device is developed to form the stiff-flexible coupled preform,achieving a diameter variation rate of up to 26.6%for the BNP preform.A structural parameter model is also established to describe the geometric parameter changes in the deformation and load-bearing areas of the preform during deployment as a function of the braiding angle.Based on experiments,this paper explains the performance changes of BNP composites concerning the structural parameters of the preform.Experimental analysis shows that as the braiding angle increases,the tensile performance of BNP composites significantly decreases,with the change rate of tensile strength first decreasing and then increasing.Additionally,when the braiding angle is less than 21.89°,the impact toughness of BNP composites remains within the range of 83.66±2 kJ/m^(2).However,when the braiding angle exceeds 21.89°,the impact toughness of BNP composites gradually decreases with increasing braiding angle.Furthermore,a hybrid agent model based on Latin hypercube sampling and error back-propagation neural network is developed to predict the tensile and impact properties of BNP composites with different structural parameters,with maximum test relative errors of 1.89%for tensile strength and 2.37%for impact toughness.
基金Support by Shanxi Provincial Key Research and Development Plan of China(Grant No.2024GH-ZDXM-29)National Natural Science Foundation of China(Grant No.52175120)Shaanxi Provincial Innovation Capability Support Program of China(Grant No.2024RS-CXTD-15)。
文摘Unbalanced force produced by the unbalanced mass will affect vibrations of rotor systems,which probably results in the components failures of rotating machinery.To study the effects of unbalanced mass on the vibration characteristics of rotor systems,a flexible rotor system model considering the unbalanced mass is proposed.The time-varying bearing force is considered.The developed model is verified by the experimental and theoretical frequency spectrums.The displacements and axis orbits of flexible and rigid rotor systems are compared.The results show that the unbalanced mass will affect the vibration characteristics of rotor system.This model can be more suitable and effective to calculate vibration characteristics of rotor system with the flexible deformation and unbalanced mass.This paper provides a new reference and research method for predicting the vibrations of flexible rotor system considering the unbalanced mass.
基金supported by the China Postdoctoral Science Foundation(No.2024M764171)the Postdoctoral Research Start-up Funds,China(No.AUGA5710027424)+1 种基金the National Natural Science Foundation of China(No.U2341237)the Development and construction funds for the School of Mechatronics Engineering of HIT,China(No.CBQQ8880103624)。
文摘Gas turbine rotors are complex dynamic systems with high-dimensional,discrete,and multi-source nonlinear coupling characteristics.Significant amounts of resources and time are spent during the process of solving dynamic characteristics.Therefore,it is necessary to design a lowdimensional model that can well reflect the dynamic characteristics of high-dimensional system.To build such a low-dimensional model,this study developed a dimensionality reduction method considering global order energy distribution by modifying the proper orthogonal decomposition theory.First,sensitivity analysis of key dimensionality reduction parameters to the energy distribution was conducted.Then a high-dimensional rotor-bearing system considering the nonlinear stiffness and oil film force was reduced,and the accuracy and the reusability of the low-dimensional model under different operating conditions were examined.Finally,the response results of a multi-disk rotor-bearing test bench were reduced using the proposed method,and spectrum results were then compared experimentally.Numerical and experimental results demonstrate that,during the dimensionality reduction process,the solution period of dynamic response results has the most significant influence on the accuracy of energy preservation.The transient signal in the transformation matrix mainly affects the high-order energy distribution of the rotor system.The larger the proportion of steady-state signals is,the closer the energy tends to accumulate towards lower orders.The low-dimensional rotor model accurately reflects the frequency response characteristics of the original high-dimensional system with an accuracy of up to 98%.The proposed dimensionality reduction method exhibits significant application potential in the dynamic analysis of highdimensional systems coupled with strong nonlinearities under variable operating conditions.
基金supported by the National Natural Science Foundation of China(No.11972190)。
文摘A robust Reynolds-Averaged Navier-Stokes(RANS)based solver is established to predict the complex unsteady aerodynamic characteristics of the Active Flap Control(AFC)rotor.The complex motion with multiple degrees of freedom of the Trailing Edge Flap(TEF)is analyzed by employing an inverse nested overset grid method.Simulation of non-rotational and rotational modes of blade motion are carried out to investigate the formation and development of TEF shedding vortex with high-frequency deflection of TEF.Moreover,the mechanism of TEF deflection interference with blade tip vortex and overall rotor aerodynamics is also explored.In nonrotational mode,two bundles of vortices form at the gap ends of TEF and the main blade and merge into a single TEF vortex.Dynamic deflection of the TEF significantly interferes with the blade tip vortex.The position of the blade tip vortex consistently changes,and its frequency is directly related to the frequency of TEF deflection.In rotational mode,the tip vortex forms a helical structure.The end vortices at the gap sides co-swirl and subsequently merge into the concentrated beam of tip vortices,causing fluctuations in the vorticity and axial position of the tip vortex under the rotor.This research concludes with the investigation on suppression of Blade Vortex Interaction(BVI),showing an increase in miss distance and reduction in the vorticity of tip vortex through TEF phase control at a particular control frequency.Through this mechanism,a designed TEF deflection law increases the miss distance by 34.7%and reduces vorticity by 11.9%at the target position,demonstrating the effectiveness of AFC in mitigating BVI.
基金supported by the following funding organizations in China:National Natural Science Foundation of China(Grant No.52375116 and Grant No.52105285)the Aeronautical Science Foundation of China(Grant No.ASFC-20230023052001)+3 种基金China Postdoctoral Science Foundation(Grant No.2024M754237)National Key Research and Development Program of China(2024YFB470920001)Science and Technology Plan Project of Wenzhou Municipality(Grant No.ZG2024001)Basic Public Welfare Research Program of Wenzhou(Grant No.G2023046).
文摘Throughout the previous studies,none of them are involved in analysing the downwash flow effect on the control surface of the Flapping Wing Rotor(FWR).An overset CFD numerical model is built up and validated to study the downwash flow’s effect on the stability of the FWR.After simulation,a cone like self-lock region which acts as the critical condition determining the stability of FWR is found.Only when the flow’s resultant velocity acting on the control surface lies in the stable region,the FWR can keep stable.The size of the cone like self-lock stable region can be enlarged by increasing the maximum feasible deflection angle constrained by mechanical design or enhancing the equivalent downwash flow velocity.Among all the simulated cases,when J=2.67(f=5 Hz,■=5 r/s),the largest average equivalent downwash flow velocities are found.On the other hand,the recovery torque could be enhanced due to the increase of the arm of the lateral force.According to these simulation results,a 43 g FWR model with two control surfaces and two stabilizers is then designed.A series of flight tests is then conducted to help confirm the conclusion of the mechanism research in this work.Overall,this study points out several strategies to increase the flight stability of the FWR and finally realizes the stable climb flight and mild descent flight of the FWR.
基金supported by the National Natural Science Foundation of China(Nos.52405088 and 92360306)the Postdoctoral Fellowship Program of CPSF,China(No.GZC20241446)+2 种基金the Natural Science Basic Research Program of Shaanxi,China(No.2024JC-YBMS-402)the Fundamental Research Funds for the Central Universities,CHD(No.300102254102)the Foundation of Beilin District,China(No.GX2455)。
文摘Anti-aliasing spectrum analysis is essential for rotor blade condition monitoring based on Blade Tip Timing(BTT).The Multiple Signal Classification(MUSIC)algorithm,which exploits the orthogonality between signal and noise subspaces,has been successfully applied for this purpose.However,conventional subspace selection methods relying on fixed thresholds are sensitive to variations in large eigenvalues.Furthermore,the complex disturbances during rotor operation and measurement complicate the identification of blade vibration characteristics.To overcome these challenges,this paper proposes Adaptive Subspace Separation(ASS)and Local Spectral Centroid(LSC)methods to improve the adaptability of subspace selection and the stability of frequency identification,respectively.The impacts of overestimating and underestimating the subspace dimensions on MUSIC's performance are derived mathematically.Simulation and experiments demonstrate the effectiveness of proposed approaches:ASS offers more accurate and stable subspace dimension selection and tracking,while LSC reduces the standard deviation of estimated frequencies by 30 percent.
基金the funding provided by the National Helicopter Development Project of China。
文摘Accurate measurement of helicopter rotor motion parameters(flap,lead-lag,torsion,and azimuth angles)is essential for rotor blade design,helicopter dynamics modeling,and flight safety and health monitoring.However,the existing methods face challenges in testing equipment installation,calibration,and data transmission,resulting in limited reports on real-time in-flight measurements of blade motion parameters.This paper proposes a non-contact optoelectronic method based on two-dimensional position-sensitive detectors for in-flight measurement and a ground calibration system to obtain real-time rotor motion parameters during helicopter flight.The proposed method establishes the time evolution relationship of rotor motion parameters and verifies the performance of the in-flight measurement system regarding measurement resolution and accuracy through the construction of a blade motion posture experimental platform.The proposed method has been applied to the flight measurement of a medium-sized single-rotor helicopter,and the obtained results have been compared with theoretical analysis outcomes.Furthermore,this paper examines the characteristics of blade motion parameters during flight and discusses the challenges and potential solutions for measuring rotor motion parameters during helicopter flight using the proposed method.
基金supported in part by the Natural Science Foundation of Heilongjiang Province under Grant LH2023E084by the National Natural Science Foundation of China under Grant 51777048。
文摘The coupling effect of dual-parallel rotor connected stator permanent magnet synchronous motor not only affects the magnetic field in the coupling area, but also generates an additional magnetic field in the uncoupled area.The characteristics of the additional magnetic field and its influence on electromagnetic torque are studied in this paper.The topology and parameters of motor are described briefly.The existence of additional magnetic field is proved by the simulation models under two boundary conditions, and its characteristics and source are analyzed. The analytical model is established, and the influence of key parameters on the additional magnetic field is discussed. On this basis, the influence of the additional magnetic field on the electromagnetic torque of the motor is studied, and the analytical expression of the additional torque is constructed.The fluctuation rule is analyzed, and the additional magnetic field separation model is proposed. The theoretical analysis and simulation results reveal and improve the internal mechanism of reducing motor torque ripple by optimizing the duty angle and coupling distance. Finally, a prototype test platform is built to verify the correctness of the proposed theory and the accuracy of the simulation model.
基金funded by the National Natural Science Foundation of China(Nos.52202443,52275114)the China Postdoctoral Science Foundation(No.2023M731656)+3 种基金the National Key Laboratory of Helicopter Aeromechanics Foundation,China(No.2023-HA-LB-067-05e)the Natural Science Foundation of Jiangsu Province,China(No.BK20220898)the Jiangsu Funding Program for Excellent Postdoctoral Talent,China(No.JB0202003)the Aeronautical Science Foundation of China(No.20232010052002)。
文摘With the widespread application of Staggered Counter-rotating Rotor(SCR)systems in eVTOL and UAV configurations,a comprehensive understanding of SCR performance under Outof-Ground Effect(OGE)and In-Ground Effect(IGE)conditions is crucial for aircraft design and landing safety.This study experimentally measured the changes in thrust and torque of the upper and lower rotors in an SCR system under varying axial and radial distances.It focuses on the interaction mechanisms between the upper and lower rotors and conducts specific IGE state experiments for certain SCR configurations.The findings reveal that changes in the lower rotor predominantly influence the overall performance of the SCR system,regardless of OGE or IGE conditions.Under OGE conditions,radial distance has a more significant impact than axial distance.Conversely,under IGE conditions,the axial distance plays a critical role in improving SCR system performance.These results provide a broad parameter range to assess SCR system performance variations,offering guidance for the design of new concept rotorcraft configurations and the development of aerodynamic prediction models under IGE conditions.
基金the financial support from the National Key R&D Program of China(No.2023YFE0125900)National Natural Science Foundation of China(Nos.12372008 and 12102234)+1 种基金Natural Science Foundation of Heilongjiang Province,China(No.YQ2022A008)Taif University,Saudi Arabia,for supporting this work through Project number(TU-DSPP-2024-73).
文摘This paper analyzes the nonlinear dynamic characteristics and stability of Aero-Engine Dual-Rotor(AEDR)systems under high-frequency excitation,based on the Adaptive Harmonic Balance with the Asymptotic Harmonic Selection(AHB-AHS)method.A finite element dynamic equation for the AEDR system is introduced,considering complex nonlinearities of the intershaft bearing,unbalanced excitations,and high-frequency excitation.A solving strategy combining the AHB-AHS method and improved arclength continuation method is proposed to solve highdimensional dynamic equations containing complex nonlinearities and to track periodic solutions with parameter variations.The Floquet theory is used to analyze the types of bifurcation points in the system and the stability of periodic motions.The results indicate that high-frequency excitation can couple high-order and low-order modes,especially when the system undergoes superharmonic resonance.High-frequency excitation leads to more combination frequency harmonics,among which N_(f)ω_(1)-2ω_(2)dominates.Furthermore,changing the parameters(amplitude and frequency)of high-frequency excitation widens or shifts the unstable regions of the system.These findings contribute to understanding the mechanism of high-frequency excitation on aero-engines and demonstrate that the proposed AHB-AHS method is a powerful tool for analyzing highdimensional complex nonlinear dynamic systems under multi-frequency excitation.
基金the Postgraduate Research&Practice Innovation Program of Jiangsu Province,China(No.KYCX24_0532)the Key Laboratory of Cross-Domain Flight Interdisciplinary Technology,China(Nos.2024-KF03001,2024-KF03003)the National Natural Science Foundation of China(No.12272169)for the financial support。
文摘Blending the agility of aerial drones with the covert capabilities of underwater submersibles,the aerial-aquatic rotorcraft has garnered substantial interest due to their unparalleled capacity to traverse both air and water.Nevertheless,a critical hurdle for these vehicles lies in mitigating the adverse effects of repeatedly transitioning between these environments,particularly during water-surface takeoffs.Currently,research on the interference caused by rotors approaching water surfaces remains limited.This paper introduces a novel adaptive rotor aerodynamic model based on continuous finite vortex theory to predict rotor thrust within gas–liquid flow field.Initially,the model's sensitivity to system parameters was analyzed to optimize its predictive capabilities.Subsequently,a comprehensive ground/water experimental setup was designed to investigate the intricate aerodynamic interactions between the rotor flow field and water.By varying rotor sizes,the characteristics of the rotor flow field and water surface were examined at different rotor-water surface distances.The performance of different modeling methods was analyzed based on the rotor experimental data of a diameter of 0.38 m,and the prediction results were quantified using the percentage of the mean-square error.The results show that the average error of the finite vortex rotor model is the smallest.Finally,a novel transition boundary is proposed to divide the rotor flow field of the gas–liquid mixture into two stages.The thrust loss zone is defined to delineate the safe operating range of the aircraft,providing a basis for the design of aerial-aquatic rotorcraft.
文摘The protection effectiveness of traditional Lightning Strike Protection(LSP)for composite rotor blade of helicopter can be diminished due to the explosion risk in overlapping attachment under lightning strike,so a new protection method based on Air Breakdown and insulating adhesive layer(AB-LSP method)was designed to avoid it.In this study,a numerical method was developed to simulate the electrical breakdown,and verified by experiment results.Based on this method,a Finite Element Model(FEM)was established to investigate the effect of two factors(breakdown strength and initial ablation temperature of adhesive layer)on the LSP effectiveness.The results show that the breakdown strength impacts more to the ablation damage in composite than that of high-temperature resistance.Then,another FEM was established to predict the ablation damage by lightning strike in the AB-LSP method protected composite rotor blade.The mechanisms and potential key parameters(magnitude of lightning current,discharge channel location,adhesive layer thickness,and air gap width)that could affect the protection effectiveness were analyzed.The introduction of air breakdown changes the current conduction path and reduces explosion risk.After rational design,this method can offer effective lightning protection for composite helicopter rotor blade and other composite structures.
基金supported by National Natural Science Foundation of China(No.61863023)Lanzhou Talent Innovation and Entrepreneurship Project Task Contract(No.2019-RC-103).
文摘For the traditional methods of rotor position estimation for permanent magnet synchronous motor(PMSM),the phase shift caused by the introduction of filter will affect the accuracy of rotor position estimation to some extent.This paper presents an improved rotor position estimation method for high frequency square wave signal injection without filter.Firstly,the traditional method injects high-frequency pulse vibration signals into the estimated shafting,and the proposed method injects high-frequency square wave signals into the estimated shafting to avoid the introduction of filters in the process of extracting rotor position information.Then,the rotor position signal is decoupled in the stationary shafting,and the rotor position error after demodulation is processed by PLL.The system realized the signal processing of rotor position without filter,which improved the convergence speed and estimation precision of rotor position and the dynamic response performance of the system.The simulation results showed that the proposed method had fast convergence speed and small phase delay,and better improved the precision of rotor position detection.
基金supported by the Key Program of National Natural Science Foundation of China(No.92160203)National Natural Science Foundation of China(No.92360306).
文摘The existence of the aeroengine casing,limited monitoring points,and multi-fault characteristics make obtaining the rotor’s vibration transmission characteristics challenging,resulting in difficulties accurately identifying the rotor unbalance.This paper utilizes a high-frequency composite sensor to monitor the engine’s blade tip clearance(BTC)and extracts unbalanced information from BTC signals for rotor dynamic balancing,while avoiding the need for the once per revolution(OPR)sensor.First,the vibration characteristics of the rotor-blade system under multi-fault conditions are investigated.Then,based on BTC measurement,a none OPR method and an unbalance identification method are proposed,in which the radial vibration of the blade tip in the BTC signals at different speeds is extracted and operated in the time domain to obtain the rotor unbalanced vibration,the signal is reconstructed,and cross-correlation analysis is used to accurately identify the magnitude and phase of the unbalanced signal.Finally,a rotor test bench is utilized for experimental verification.The results reveal that the dynamic balancing method based on the BTC signal can more precisely identify the rotor unbalance than the traditional rotor dynamic balancing method.The application of this technique will effectively improve engine health management and fault prediction.
基金the Natural Science Foundation of Hebei Province,China(Grant No.E2022502052)Fundamental Research Funds for the Central Universities,China(Grant No.2022MS081)Fundamental Research Funds for the Central Universities,China(Grant No.2023MS121).
文摘This study explores the influence of rotor blade angle on stall inception in an axial fan by means of numerical simulations grounded in the Reynolds-Averaged Navier-Stokes(RANS)equations and the Realizable k-εturbulence model.By analyzing the temporal behavior of the outlet static pressure,along with the propagation velocity of stall inception,the research identifies distinct patterns in the development of stall.The results reveal that stall inception originates in the second rotor impeller.At a blade angle of 27°,the stall inception follows a modal wave pattern,while in all other cases,it assumes the form of spike-type stall.The flow field associated with spike stall inception demonstrates a relatively uniform gradient in the radial direction,whereas the modal wave stall case displays a distinctive“L”-shaped propagation feature.At blade angles of multiple stall inceptions are observed.-9°and-18°,These phenomena initiate at the blade’s leading edge,propagate along both axial and radial directions,and transition dynamically between single and multiple inception states.
基金supported by grants from the High-Level Oversea Talent Introduction Plan,Chinathe Special Fund for Basic Scientific Research in Central Universities of China-Doctoral Research and Innovation Fund Project,China(No.3072023CFJ0206).
文摘Rotor blade is one of the most significant components of helicopters. But due to its highspeed rotation characteristics, it is difficult to collect the vibration signals during the flight stage.Moreover, sensors are highly susceptible to damage resulting in the failure of the measurement.In order to make signal predictions for the damaged sensors, an operational modal analysis(OMA) together with the virtual sensing(VS) technology is proposed in this paper. This paper discusses two situations, i.e., mode shapes measured by all sensors(both normal and damaged) can be obtained using OMA, and mode shapes measured by some sensors(only including normal) can be obtained using OMA. For the second situation, it is necessary to use finite element(FE) analysis to supplement the missing mode shapes of damaged sensor. In order to improve the correlation between the FE model and the real structure, the FE mode shapes are corrected using the local correspondence(LC) principle and mode shapes measured by some sensors(only including normal).Then, based on the VS technology, the vibration signals of the damaged sensors during the flight stage can be accurately predicted using the identified mode shapes(obtained based on OMA and FE analysis) and the normal sensors signals. Given the high degrees of freedom(DOFs) in the FE mode shapes, this approach can also be used to predict vibration data at locations without sensors. The effectiveness and robustness of the proposed method is verified through finite element simulation, experiment as well as the actual flight test. The present work can be further used in the fault diagnosis and damage identification for rotor blade of helicopters.
基金supported in part by the National Key R&D Program of China(No.2022YFE0203700)the Aeronautical Science Foundation of China(No.2023Z010027001)。
文摘Existing icing detection technologies face challenges when applied to small and medium-sized aircraft,especially electric vertical take-off and landing(eVTOL)aircraft that meet the needs of low-altitude economic development.This study proposes a data-driven icing detection method based on rotor performance evolution.Through dry-air baseline tests and dynamic icing comparative experiments(wind speed 0—30 m/s,rotational speed 0—3000 r/min,collective pitch 0°—8°)of a 0.6 m rotor in the FL-61 icing wind tunnel,a multi-source heterogeneous dataset containing motion parameters,aerodynamic parameters,and icing state identifiers is constructed.An innovative signal processing architecture combining adaptive Kalman filtering and moving average cascading is adopted.And a comparative study is conducted on the performance of support vector machine(SVM),multilayer perceptron(MLP),and random forest(RF)algorithms,achieving real-time identification of icing states in rotating components.Experimental results demonstrate that the method exhibits a minimum detection latency of 6.9 s and 96%overall accuracy in reserved test cases,featuring low-latency and low false-alarm,providing a sensor-free lightweight solution for light/vertical takeoff and landing aircraft.
基金supported by the National Natural Science Foundation of China(No.12372229)the Aeronautical Science Foundation of China(No.2020Z006063001)+1 种基金the Science and Technology on Rotorcraft Aeromechanics Laboratory Foundation,China(No.61422202110)the Fundamental Research Funds for the Central Universities of China(No.DUT22LK12)。
文摘This paper proposes a new approach to eliminate aerodynamic lift oscillation,called the Dominant Sector Individual Blade Control(DS-IBC)method for rigid rotor helicopters.An Advancing Blade Concept(ABC)rotor model for aerodynamic analysis based on the free-wake method is applied.DS-IBC avoids applying active control on the rotor's retreating side by employing and restricting active control inputs to a sector area of the rotor disc.Outside this sector,only primary collective and cyclic pitch control are used.Each blade takes turns entering the sector,creating a“relay”active control form to ensure continuous control inputs.The method also includes outer-trim and inner-trim iteration modules.Results show that DS-IBC can eliminate aerodynamic lift oscillation using much smaller control inputs than the sine-trim method.By focusing active control on the rotor's advancing side,DS-IBC improves the effective lift-to-drag ratio and reduces the implementation difficulty of active rotor control for aerodynamic oscillation elimination,especially at a large lift-offset.
基金the National Natural Science Foundation Outstanding Youth Foundation (Grant No.52122603)the National Science and Technology Major Project (J2019-Ⅲ-0003–0046)。
文摘Clarifying the gas ingestion mechanism in the turbine disc cavity of marine gas turbines is crucial for ensuring the normal operation of turbines.However, the ingestion is influenced by factors such as the rotational pumping effect, mainstream pressure asymmetry, rotor–stator interaction,and unsteady flow structures, complicating the flow. To investigate the impact of rotor–stator interaction on ingestion, this paper decouples the model to include only the mainstream. This research employs experiments and numerical simulations to examine the effects of varying the flow coefficient through changes in rotational speed and mainstream flow rate. The main objective is to understand the influence of different rotor–stator interactions on the mainstream pressure field, accompanied by mechanistic explanations. The findings reveal inconsistent effects of the two methods for changing the flow coefficient on the mainstream pressure field. Particularly, the pressure distribution on the vane side primarily depends on the mainstream flow rate, while the pressure on the blade side is influenced by the mainstream flow rate and the attack angle represented by the flow coefficient. A larger angle of attack angle can increase pressure on the blade side, even surpassing the pressure on the vane side. Assessing the degree of mainstream pressure unevenness solely based on the pressure difference on the vane side is insufficient. This research provides a basis for subsequent studies on the influence of coupled real turbine rotor–stator interaction on gas ingestion.
