The worm wheel whose undercutting characteristic is researched is a member of offsetting normal arc-toothed cylindrical worm drive.The tooth profile of the worm in its offsetting normal section is a circular arc.The n...The worm wheel whose undercutting characteristic is researched is a member of offsetting normal arc-toothed cylindrical worm drive.The tooth profile of the worm in its offsetting normal section is a circular arc.The normal vector used to calculate the first-type limit function is determined in the natural frame without the aid of the curvature parameter of worm helicoid.The first-type limit line is ascertained via solving the nonlinear equations iteratively.It is discovered that one first-type limit line exists on the tooth surface of worm wheel by numerical simulation,and such a line is normally located out of the meshing zone.Only one intersection point exists between the first and second-types of limit lines,and this point is a lubrication weak point.The undercutting mechanism is essentially that a part of the meshing zone near the conjugated line of worm tooth crest will come into the undercutting area and will be cut off during machining the worm wheel.The machining simulation verifies the correctness of undercutting mechanism.Moreover,a convenient and practical characteristic quantity is proposed to judge whether the undercutting exists in the whole meshing zone via computing the first-type limit function values on the worm tooth crest.展开更多
Undercut is one kind of important spaces to place the mining blocks in the mass underground mining. This structure is also used as a compensation space during blasting. In the process of underground mining in the frag...Undercut is one kind of important spaces to place the mining blocks in the mass underground mining. This structure is also used as a compensation space during blasting. In the process of underground mining in the fragment orebody, it is important and critical to analyze the stability and blockage of the three-dimensional wedges created around the undercut space. The wedge stability is mainly controlled by factors including geometry （i.e., the size, shape and spatial location of the wedge and undercut）, the strength （shear and tensile） of the discontinuities that created the wedge, and the stress distribution within the rock mass. The Unwedge software was used to conduct the orthogonal simulation tests （three factors and five levels） that considered different cross sections, trends, and plunges of the undercut space. The results demonstrate that the control value of the safety factor of wedge is set to be 1.2. The optimal parameters are determined in the undercut space, such as the blasting fragmentation, orientation of the fluid flow, and the equipment gradeability;the wedge stability can be evaluated in the light of the block images and continuous falling;the stability of the key block meets the needs of the undercut space, the parameters gained are reasonable and optimal. Cross section is 27°, trend is from 315°to 325°（it is 320°at in-suit test） and plunge is 5°.展开更多
By measuring and analyzing infrared thermal image of the specimen in static load tensile test process, it was studied that the influence of the undercut defects and double-sided dressing method on the deformation beha...By measuring and analyzing infrared thermal image of the specimen in static load tensile test process, it was studied that the influence of the undercut defects and double-sided dressing method on the deformation behavior of the laser welded joint specimens of TC4 titanium alloy. The results showed that for the unmodified specimens, the yield phenomenon occurs first in the region of the joint, but the undercut value has an effect on the stress and strain of starting to yield phenomenon, and a great effect on the plastic deformation behavior.When the undercut is less than a certain value, the large plastic deformation occurs in the base metal region and the plasticity of the specimen is comparable to that of the base metal, but the larger undercut defect results in a concentrated plastic deformation in the joint region and rapidly failed in this region. But the double-sided dressing specimen is significantly different. The physical yield is no longer concentrated in the joint region, but at the same time occurs in the several regions including joint and the base metal. And the plastic deformation mainly occurs in the base material area, similar to that of the base material.展开更多
Mechanical properties of silicon nanobeams are of prime importance in nanoelectromechanical system applications. A numerical experimental method of determining resonant frequencies and Young＇s modulus of nanobeams by...Mechanical properties of silicon nanobeams are of prime importance in nanoelectromechanical system applications. A numerical experimental method of determining resonant frequencies and Young＇s modulus of nanobeams by combining finite element analysis and frequency response tests based on an electrostatic excitation and visual detection by using a laser Doppler vibrometer is presented in this paper. Silicon nanobeam test structures are fabricated from silicon-oninsulator wafers by using a standard lithography and anisotropic wet etching release process, which inevitably generates the undercut of the nanobeam clamping. In conjunction with three-dimensional finite element numerical simulations incorporating the geometric undercut, dynamic resonance tests reveal that the undercut significantly reduces resonant frequencies of nanobeams due to the fact that it effectively increases the nanobeam length by a correct value △L, which is a key parameter that is correlated with deviations in the resonant frequencies predicted from the ideal Euler-Bernoulli beam theory and experimentally measured data. By using a least-square fit expression including △L, we finally extract Young＇s modulus from the measured resonance frequency versus effective length dependency and find that Young＇s modulus of a silicon nanobeam with 200-nm thickness is close to that of bulk silicon. This result supports that the finite size effect due to the surface effect does not play a role in the mechanical elastic behaviour of silicon nanobeams with thickness larger than 200 nm.展开更多
Abstract Horizontal welding is important for heavy or huge welding structures. Keyhole mode variable polarity plasma arc welding of aluminum alloy plates with medium thickness was carried out in horizontal position. T...Abstract Horizontal welding is important for heavy or huge welding structures. Keyhole mode variable polarity plasma arc welding of aluminum alloy plates with medium thickness was carried out in horizontal position. The characteristic of welding defects was introduced. Preliminary experiments indicated that the undercut defect could not be eliminated easily. The relationship between welding parameters and the undercut defect showed that this deject could be lessened by using higher heat input. The fluid flow of weld pool was observed by a high speed camera. The fluid flow in weld pool was not symmetric and much of molten metal gathered in the lower part. The fluid flow velocity in the lower part was bigger than that in the upper part. To this end, the formative mechanism of the undercut defect was proposed. The flowability of the molten metal was an influential factor for the undercut defect. A preheating method was designed to verify the formative mechanism.展开更多
We use a simple and controllable method to fabricate GaN-based light-emitting diodes （LEDs） with 22° undercut sidewalls by the successful implementation of the inductively coupled plasma reactive ion etching （...We use a simple and controllable method to fabricate GaN-based light-emitting diodes （LEDs） with 22° undercut sidewalls by the successful implementation of the inductively coupled plasma reactive ion etching （ICP-RIE）. Our exper- iment results show that the output powers of the LEDs with 22° undercut sidewalls are 34.8 rnW under a 20-mA current injection, 6.75% higher than 32.6 mW, the output powers of the conventional LEDs under the same current injection.展开更多
This project work focuses on the reduction of weld undercuts using the Taguchi method. The phenomenon of weld undercuts constitutes a major problem for the welding industry. When undercuts occur, and particularly when...This project work focuses on the reduction of weld undercuts using the Taguchi method. The phenomenon of weld undercuts constitutes a major problem for the welding industry. When undercuts occur, and particularly when such cuts are deep, it has a negative impact on the weld as it lowers the integrity and quality of the weldment. Therefore, efforts are made globally to reduce the depth of such weld undercuts to the barest minimum. Several optimization methods have been adopted;however, in this study, the Taguchi method is applied. “The smaller the better components” of the Taguchi method is applied. From the results obtained from applying this Taguchi method, the optimum process parameters obtained are A2-B1-C2, which are a voltage of 20 V, a current of 180 A, and a welding speed of 130 mm/s, required to form an undercut of 0.03 mm. Whereas the existing process parameters used by the company are A1-B3-C, which make an undercut to a depth of 0.09 mm. It is concluded that the use of Taguchi method has been able to reduce the depth of undercut as shown in this study. A step-by-step approach is presented in the study.展开更多
The transmission performance of cycloid ball planetary transmission(CBPT) is affected by cycloid tooth undercutting directly, and the design of CBPT can be optimized by the non-undercutting condition. Firstly, the the...The transmission performance of cycloid ball planetary transmission(CBPT) is affected by cycloid tooth undercutting directly, and the design of CBPT can be optimized by the non-undercutting condition. Firstly, the theoretical equation of cycloid tooth is given, and the curvature radius of cycloid tooth profile is derived. Secondly, according to the relationship between the curvature radius and the distribution circle of balls, the non-undercutting condition of cycloid tooth profile is established, and the non-undercutting critical condition is deduced. Finally, the validity of the non-undercutting critical condition is verified by simulation. The result shows that the non-undercutting critical condition can be used to optimize the design of CBPT.展开更多
The effectiveness and safety of the mouthguard are greatly affected by its thickness. The aim of this study was to investigate the effect of thermal shrinkage of the extruded sheet on the mouthguard thickness dependin...The effectiveness and safety of the mouthguard are greatly affected by its thickness. The aim of this study was to investigate the effect of thermal shrinkage of the extruded sheet on the mouthguard thickness depending on the amount of undercut of the model. Mouthguard sheet was used a 4.0 mm thick ethylene-vinyl acetate resin manufactured by extrusion molding. The sheets were placed in the vacuum forming machine with the sheet extrusion direction either vertical (condition V) or parallel (condition P) to the model’s centerline. The working models were three hard plaster models trimmed so that the angles of the anterior teeth to the model base were 90?, 100?, and 110? (Models A, B, and C). The sheet was softened until it sagged 15 mm, and then suction was continued for 30 s. Measurement points of the mouthguard were the incisal portion (incisal edge and labial surface) and molar portion (cusp and buccal surface). The differences in the reduction rate of the thickness due to model form and extrusion direction were analyzed using two-way ANOVA and Bonferroni’s multiple comparison tests. Differences in thickness depending on the extrusion direction of the sheet were observed in Models B and C on the labial surface and in all models on the buccal surface, and the thicknesses obtained under condition P were significantly thinner than those obtained under condition V. The thicknesses of the incisal edge and the cusp were not affected by the extrusion direction. The result of this study was suggested that the labial and buccal thickness of the mouthguard was secured by placing the sheet in the extrusion direction vertical to the model’s centerline. Furthermore, it was clarified that the presence of the undercut of the model tends to increase the influence of the extrusion direction of the sheet on the thickness of the mouthguard.展开更多
Mechanical properties of silicon nanobeams are of prime importance in nanoelectromechanical system applications.A numerical experimental method of determining resonant frequencies and Young’s modulus of nanobeams by ...Mechanical properties of silicon nanobeams are of prime importance in nanoelectromechanical system applications.A numerical experimental method of determining resonant frequencies and Young’s modulus of nanobeams by combining finite element analysis and frequency response tests based on an electrostatic excitation and visual detection by using a laser Doppler vibrometer is presented in this paper.Silicon nanobeam test structures are fabricated from silicon-oninsulator wafers by using a standard lithography and anisotropic wet etching release process,which inevitably generates the undercut of the nanobeam clamping.In conjunction with three-dimensional finite element numerical simulations incorporating the geometric undercut,dynamic resonance tests reveal that the undercut significantly reduces resonant frequencies of nanobeams due to the fact that it effectively increases the nanobeam length by a correct value △L,which is a key parameter that is correlated with deviations in the resonant frequencies predicted from the ideal Euler-Bernoulli beam theory and experimentally measured data.By using a least-square fit expression including △L,we finally extract Young’s modulus from the measured resonance frequency versus effective length dependency and find that Young’s modulus of a silicon nanobeam with 200-nm thickness is close to that of bulk silicon.This result supports that the finite size effect due to the surface effect does not play a role in the mechanical elastic behaviour of silicon nanobeams with thickness larger than 200 nm.展开更多
As part of the design and machining of the RFQ accelerator in the Compact Pulsed Hadron Source （CPHS） project at Tsinghua University, the design process of the undercuts and dipole stabilizer rods is presented in th...As part of the design and machining of the RFQ accelerator in the Compact Pulsed Hadron Source （CPHS） project at Tsinghua University, the design process of the undercuts and dipole stabilizer rods is presented in this paper. In particular, the relationship between the inter-vane voltage slope and the local frequency of the undercut section is described quantitatively. With the identification of modes existing in the cavity, the specific parameters are optimized by the SUPERFISH and MAFIA codes. In addition, the water-cooling requirement of the dipole stabilizer rods is briefly discussed.展开更多
基金Projects(52205069,52075083,52304049)supported by the National Natural Science Foundation of ChinaProject(2021-BS-164)supported by the Liaoning Province Doctoral Research Startup Fund,China+2 种基金Project(LJKZ0264)supported by the Science and Technology Research Projects of Education Department of Liaoning Province,ChinaProject(G2022003010L)supported by the High-end Foreign Experts Recruitment Plan of ChinaProject(E2021203095)supported by the Natural Science Foundation for Young Scholars of Hebei Province,China。
文摘The worm wheel whose undercutting characteristic is researched is a member of offsetting normal arc-toothed cylindrical worm drive.The tooth profile of the worm in its offsetting normal section is a circular arc.The normal vector used to calculate the first-type limit function is determined in the natural frame without the aid of the curvature parameter of worm helicoid.The first-type limit line is ascertained via solving the nonlinear equations iteratively.It is discovered that one first-type limit line exists on the tooth surface of worm wheel by numerical simulation,and such a line is normally located out of the meshing zone.Only one intersection point exists between the first and second-types of limit lines,and this point is a lubrication weak point.The undercutting mechanism is essentially that a part of the meshing zone near the conjugated line of worm tooth crest will come into the undercutting area and will be cut off during machining the worm wheel.The machining simulation verifies the correctness of undercutting mechanism.Moreover,a convenient and practical characteristic quantity is proposed to judge whether the undercutting exists in the whole meshing zone via computing the first-type limit function values on the worm tooth crest.
基金Project(2015CX005)supported by Innovation Driven Plan of Central South University,ChinaProject(2016zzts451)supported by the Graduate Innovation Fund of Central South University,China+1 种基金Project(2016JJ21)supported by the Fundamental Research Funds for the Hunan Province,ChinaProject(2012BAB14B01)supported by the National Science and Technology Pillar Program during the 12th Five-year Plan Period of China
文摘Undercut is one kind of important spaces to place the mining blocks in the mass underground mining. This structure is also used as a compensation space during blasting. In the process of underground mining in the fragment orebody, it is important and critical to analyze the stability and blockage of the three-dimensional wedges created around the undercut space. The wedge stability is mainly controlled by factors including geometry （i.e., the size, shape and spatial location of the wedge and undercut）, the strength （shear and tensile） of the discontinuities that created the wedge, and the stress distribution within the rock mass. The Unwedge software was used to conduct the orthogonal simulation tests （three factors and five levels） that considered different cross sections, trends, and plunges of the undercut space. The results demonstrate that the control value of the safety factor of wedge is set to be 1.2. The optimal parameters are determined in the undercut space, such as the blasting fragmentation, orientation of the fluid flow, and the equipment gradeability;the wedge stability can be evaluated in the light of the block images and continuous falling;the stability of the key block meets the needs of the undercut space, the parameters gained are reasonable and optimal. Cross section is 27°, trend is from 315°to 325°（it is 320°at in-suit test） and plunge is 5°.
基金Project was supported by National Defense Basic Scientific Research Program of China (JCKY2016205A001)。
文摘By measuring and analyzing infrared thermal image of the specimen in static load tensile test process, it was studied that the influence of the undercut defects and double-sided dressing method on the deformation behavior of the laser welded joint specimens of TC4 titanium alloy. The results showed that for the unmodified specimens, the yield phenomenon occurs first in the region of the joint, but the undercut value has an effect on the stress and strain of starting to yield phenomenon, and a great effect on the plastic deformation behavior.When the undercut is less than a certain value, the large plastic deformation occurs in the base metal region and the plasticity of the specimen is comparable to that of the base metal, but the larger undercut defect results in a concentrated plastic deformation in the joint region and rapidly failed in this region. But the double-sided dressing specimen is significantly different. The physical yield is no longer concentrated in the joint region, but at the same time occurs in the several regions including joint and the base metal. And the plastic deformation mainly occurs in the base material area, similar to that of the base material.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 41075026 and 61001044)the Open Re-search Fund of Key Laboratory of Microelectromechanical System of Ministry of Education,Southeast University,China (Grant Nos. 2009-03 and 2010-02)+1 种基金the Special Fund for Meteorology Research in the Public Interest,China (Grant No. GYHY200906037)the Priority Academic Program Development of Sensor Networks and Modern Meteorological Equipment of Jiangsu Provincial Higher Education Institutions
文摘Mechanical properties of silicon nanobeams are of prime importance in nanoelectromechanical system applications. A numerical experimental method of determining resonant frequencies and Young＇s modulus of nanobeams by combining finite element analysis and frequency response tests based on an electrostatic excitation and visual detection by using a laser Doppler vibrometer is presented in this paper. Silicon nanobeam test structures are fabricated from silicon-oninsulator wafers by using a standard lithography and anisotropic wet etching release process, which inevitably generates the undercut of the nanobeam clamping. In conjunction with three-dimensional finite element numerical simulations incorporating the geometric undercut, dynamic resonance tests reveal that the undercut significantly reduces resonant frequencies of nanobeams due to the fact that it effectively increases the nanobeam length by a correct value △L, which is a key parameter that is correlated with deviations in the resonant frequencies predicted from the ideal Euler-Bernoulli beam theory and experimentally measured data. By using a least-square fit expression including △L, we finally extract Young＇s modulus from the measured resonance frequency versus effective length dependency and find that Young＇s modulus of a silicon nanobeam with 200-nm thickness is close to that of bulk silicon. This result supports that the finite size effect due to the surface effect does not play a role in the mechanical elastic behaviour of silicon nanobeams with thickness larger than 200 nm.
基金This research is supported by the National Natural Science Foundation of China （Grant No. 51475105）.
文摘Abstract Horizontal welding is important for heavy or huge welding structures. Keyhole mode variable polarity plasma arc welding of aluminum alloy plates with medium thickness was carried out in horizontal position. The characteristic of welding defects was introduced. Preliminary experiments indicated that the undercut defect could not be eliminated easily. The relationship between welding parameters and the undercut defect showed that this deject could be lessened by using higher heat input. The fluid flow of weld pool was observed by a high speed camera. The fluid flow in weld pool was not symmetric and much of molten metal gathered in the lower part. The fluid flow velocity in the lower part was bigger than that in the upper part. To this end, the formative mechanism of the undercut defect was proposed. The flowability of the molten metal was an influential factor for the undercut defect. A preheating method was designed to verify the formative mechanism.
基金Project supported by the National High Technology Research and Development Program of China (Grant Nos.2011AA03A112,2011AA03A106,and 2013AA03A101)the National Natural Science Foundation of China (Grant Nos.11204360,61210014,and 61078046)+2 种基金the Science and Technology Innovation Program of Department of Education of Guangdong Province,China (Grant No.2012CXZD0017)the Industry–Academia Research Union Special Fund of Guangdong Province,China (Grant No.2012B091000169)the Science and Technology Innovation Platform of Industry–Academia Research Union of Guangdong Province–Ministry Cooperation Special Fund,China (Grant No.2012B090600038)
文摘We use a simple and controllable method to fabricate GaN-based light-emitting diodes （LEDs） with 22° undercut sidewalls by the successful implementation of the inductively coupled plasma reactive ion etching （ICP-RIE）. Our exper- iment results show that the output powers of the LEDs with 22° undercut sidewalls are 34.8 rnW under a 20-mA current injection, 6.75% higher than 32.6 mW, the output powers of the conventional LEDs under the same current injection.
文摘This project work focuses on the reduction of weld undercuts using the Taguchi method. The phenomenon of weld undercuts constitutes a major problem for the welding industry. When undercuts occur, and particularly when such cuts are deep, it has a negative impact on the weld as it lowers the integrity and quality of the weldment. Therefore, efforts are made globally to reduce the depth of such weld undercuts to the barest minimum. Several optimization methods have been adopted;however, in this study, the Taguchi method is applied. “The smaller the better components” of the Taguchi method is applied. From the results obtained from applying this Taguchi method, the optimum process parameters obtained are A2-B1-C2, which are a voltage of 20 V, a current of 180 A, and a welding speed of 130 mm/s, required to form an undercut of 0.03 mm. Whereas the existing process parameters used by the company are A1-B3-C, which make an undercut to a depth of 0.09 mm. It is concluded that the use of Taguchi method has been able to reduce the depth of undercut as shown in this study. A step-by-step approach is presented in the study.
基金Funded by the National Natural Science Foundation of China(Grant No.51405003)
文摘The transmission performance of cycloid ball planetary transmission(CBPT) is affected by cycloid tooth undercutting directly, and the design of CBPT can be optimized by the non-undercutting condition. Firstly, the theoretical equation of cycloid tooth is given, and the curvature radius of cycloid tooth profile is derived. Secondly, according to the relationship between the curvature radius and the distribution circle of balls, the non-undercutting condition of cycloid tooth profile is established, and the non-undercutting critical condition is deduced. Finally, the validity of the non-undercutting critical condition is verified by simulation. The result shows that the non-undercutting critical condition can be used to optimize the design of CBPT.
文摘The effectiveness and safety of the mouthguard are greatly affected by its thickness. The aim of this study was to investigate the effect of thermal shrinkage of the extruded sheet on the mouthguard thickness depending on the amount of undercut of the model. Mouthguard sheet was used a 4.0 mm thick ethylene-vinyl acetate resin manufactured by extrusion molding. The sheets were placed in the vacuum forming machine with the sheet extrusion direction either vertical (condition V) or parallel (condition P) to the model’s centerline. The working models were three hard plaster models trimmed so that the angles of the anterior teeth to the model base were 90?, 100?, and 110? (Models A, B, and C). The sheet was softened until it sagged 15 mm, and then suction was continued for 30 s. Measurement points of the mouthguard were the incisal portion (incisal edge and labial surface) and molar portion (cusp and buccal surface). The differences in the reduction rate of the thickness due to model form and extrusion direction were analyzed using two-way ANOVA and Bonferroni’s multiple comparison tests. Differences in thickness depending on the extrusion direction of the sheet were observed in Models B and C on the labial surface and in all models on the buccal surface, and the thicknesses obtained under condition P were significantly thinner than those obtained under condition V. The thicknesses of the incisal edge and the cusp were not affected by the extrusion direction. The result of this study was suggested that the labial and buccal thickness of the mouthguard was secured by placing the sheet in the extrusion direction vertical to the model’s centerline. Furthermore, it was clarified that the presence of the undercut of the model tends to increase the influence of the extrusion direction of the sheet on the thickness of the mouthguard.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 41075026 and 61001044)the Open Re-search Fund of Key Laboratory of Microelectromechanical System of Ministry of Education,Southeast University,China (Grant Nos. 2009-03 and 2010-02)+1 种基金the Special Fund for Meteorology Research in the Public Interest,China (Grant No. GYHY200906037)the Priority Academic Program Development of Sensor Networks and Modern Meteorological Equipment of Jiangsu Provincial Higher Education Institutions
文摘Mechanical properties of silicon nanobeams are of prime importance in nanoelectromechanical system applications.A numerical experimental method of determining resonant frequencies and Young’s modulus of nanobeams by combining finite element analysis and frequency response tests based on an electrostatic excitation and visual detection by using a laser Doppler vibrometer is presented in this paper.Silicon nanobeam test structures are fabricated from silicon-oninsulator wafers by using a standard lithography and anisotropic wet etching release process,which inevitably generates the undercut of the nanobeam clamping.In conjunction with three-dimensional finite element numerical simulations incorporating the geometric undercut,dynamic resonance tests reveal that the undercut significantly reduces resonant frequencies of nanobeams due to the fact that it effectively increases the nanobeam length by a correct value △L,which is a key parameter that is correlated with deviations in the resonant frequencies predicted from the ideal Euler-Bernoulli beam theory and experimentally measured data.By using a least-square fit expression including △L,we finally extract Young’s modulus from the measured resonance frequency versus effective length dependency and find that Young’s modulus of a silicon nanobeam with 200-nm thickness is close to that of bulk silicon.This result supports that the finite size effect due to the surface effect does not play a role in the mechanical elastic behaviour of silicon nanobeams with thickness larger than 200 nm.
基金Supported by the '985 Project' of the Ministry of Education of China
文摘As part of the design and machining of the RFQ accelerator in the Compact Pulsed Hadron Source （CPHS） project at Tsinghua University, the design process of the undercuts and dipole stabilizer rods is presented in this paper. In particular, the relationship between the inter-vane voltage slope and the local frequency of the undercut section is described quantitatively. With the identification of modes existing in the cavity, the specific parameters are optimized by the SUPERFISH and MAFIA codes. In addition, the water-cooling requirement of the dipole stabilizer rods is briefly discussed.
