During the process of rail grinding,the local high temperature generated in the grinding contact area can affect the physical properties of the rail,thereby affecting its service performance.Therefore,studying the tem...During the process of rail grinding,the local high temperature generated in the grinding contact area can affect the physical properties of the rail,thereby affecting its service performance.Therefore,studying the temperature field of rail grinding is of great significance for improving the quality of rail grinding.In this paper,a calculation model for the grinding depth and contour of the semi elliptical contact area was established based on the contact geometry relationship between the steel rail and the abrasive belt for the first time,and the influence of grinding process parameters on the parameters of the contact area was elucidated.Combined with the characteristics of steel rail abrasive belt grinding process,a calculation model for heat flux density in the semi elliptical contact area was obtained and verified.Based on the above research results,the temperature field of the moving surface heat source with continuous action in the semi elliptical contact area is solved by discretization.Research has shown that under the set grinding process parameters,the simulation and theoretical temperature changes of the rail grinding surface in the semi elliptical contact area are similar and almost reach the maximum temperature at the same time.The relative error between the simulation and theoretical maximum temperature is 6.14%.Comparative analysis of theoretical calculations and simulation of maximum temperature under different grinding speeds shows good consistency in size and trend.The correctness of the above theoretical model has been verified through existing research results.This study proposes a new method for calculating the tem-perature field in the actual semi elliptical grinding area considering the rail profile,which has important the-oretical significance for the calculation of the temperature field and stress field in the grinding area.展开更多
In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium a...In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.展开更多
The prompt supercritical process of a nuclear reactor with temperature feedback and initial power as well as heat transfer with a big step reactivity (ρ0>β) is analyzed in this paper. Considering the effect of he...The prompt supercritical process of a nuclear reactor with temperature feedback and initial power as well as heat transfer with a big step reactivity (ρ0>β) is analyzed in this paper. Considering the effect of heat transfer on temperature of the reactor, a new model is set up. For any initial power, the variations of output power and reactivity with time are obtained by numerical method. The effects of the big inserted step reactivity and initial power on the prompt supercritical process are analyzed and discussed. It was found that the effect of heat transfer on the output power and reactivity can be neglected under any initial power, and the output power obtained by the adiabatic model is basically in accordance with that by the model of this paper, and the analytical solution can be adopted. The results provide a theoretical base for safety analysis and operation management of a power reactor.展开更多
A PHE (Process Heat Exchanger) is a key component in transferring high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for the massive production of hydrogen. Last year, a...A PHE (Process Heat Exchanger) is a key component in transferring high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for the massive production of hydrogen. Last year, a 10 kW class lab-scale PHE prototype made of Hastelloy-X was manufactured at the Korea Atomic Energy Research Institute (KAERI), and a performance test of the PHE prototype is currently underway in a small-scale nitrogen gas loop at KAERI. The PHE prototype is composed of two kinds of flow plates: grooves 1.0 mm in diameter machined into the flow plate for the primary coolant, and waved channels bent into the flow plate for the secondary coolant. Inside the 10 kW class lab-scale PHE prototype, twenty flow plates for the primary and secondary coolants are stacked in turn. In this study, to understand the macroscopic structural behavior of the PHE prototype under the steady-state operating condition of the gas loop, high-temperature structural analyses on the 10 kW class lab-scale PHE prototype were performed for two extreme cases: in the event of contacting the flow plates together, and when not contacting them. The analysis results for the extreme cases were also compared.展开更多
Aiming at the characteristics of the practical steelmaking process, a hybrid model based on ladle heat sta- tus and artificial neural network has been proposed to predict molten steel temperature. The hybrid model cou...Aiming at the characteristics of the practical steelmaking process, a hybrid model based on ladle heat sta- tus and artificial neural network has been proposed to predict molten steel temperature. The hybrid model could over- come the difficulty of accurate prediction using a single mathematical model, and solve the problem of lacking the consideration of the influence of ladle heat status on the steel temperature in an intelligent model. By using the hybrid model method, forward and backward prediction models for molten steel temperature in steelmaking process are es- tablished and are used in a steelmaking plant. The forward model, starting from the end-point of BOF, predicts the temperature in argon-blowing station, starting temperature in LF, end temperature in LF and tundish temperature forwards, with the production process evolving. The backward model, starting from the required tundish tempera- ture, calculates target end temperature in LF, target starting temperature in LF, target temperature in argon-blo- wiag station and target BOF end-point temperature backwards. Actual application results show that the models have better prediction accuracy and are satisfying for the process of practical production.展开更多
To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more ...To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.展开更多
In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating ...In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9/ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend's strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.展开更多
Dry sliding wear tests of a Cr-Mo-V cast hot-forging die steel was carried out within a load range of 50--300 N at 400℃ by a pin-on-disc high temperature wear machine. The effect of heat treatment process on wear res...Dry sliding wear tests of a Cr-Mo-V cast hot-forging die steel was carried out within a load range of 50--300 N at 400℃ by a pin-on-disc high temperature wear machine. The effect of heat treatment process on wear resistance was systematically studied in order to select heat treatment processes of the steel with high wear resistance. The morphology, structure and composition were analyzed using scanning electron microscopy （SEM）, X-ray diffraction （XRD） and energy dispersive spectroscopy （EDS） ; wear mechanism was also discussed. Tribo-oxide layer was found to form on worn surfaces to reduce wear under low loads, but appear inside the matrix to increase wear under high loads. The tribo-oxides were mainly consisted of Fe3O4 and Fe2O3, FeO only appeared under a high load. Oxidative mild wear, transition of mild-severe wear in oxidative wear and extrusive wear took turns to operate with increasing the load. The wear resistance strongly depended on the selection of heat treatment processes or microstructures. It was found that bainite presented a better wear resistance than martensite plus bainite duplex structure, martensite structure was of the poorest wear resistance. The wear resistance increased with increasing austenizing temperature in the range of 920 to 1 120 ℃, then decreased at up to 1 220 ℃. As for tempering temperature and microstructure, the wear resistance increased in following order： 700℃ （tempered sorbite）, 200 ℃ （tempered martensite）, 440 to 650 ℃ （tempered troostite）. An appropriate combination of hardness, toughness, microstructural thermal stability was re- quired for a good wear resistance in high-temperature wear. The optimized heat treatment process was suggested for the cast hot-forging steel to be austenized at 1020 to 1 120 ℃, quenched in oil, then tempered at 440 to 650℃ for 2 h.展开更多
The processes of heat and humidity transfer between air and water are what to be studied mainly in the paper, we put forward some main factors which influence the processes of heat and humidity transfer in the air was...The processes of heat and humidity transfer between air and water are what to be studied mainly in the paper, we put forward some main factors which influence the processes of heat and humidity transfer in the air washer. We come to the conclusion that we can change these main factors to achieve different heat and humidity transfer processes and decide processes of heat and humidity transfer of air and water with the initial temperature of spraying water in the air washer. All these results can make things convenient for the air conditioning management.展开更多
According to heat transfer principle and the process of solving engineering problems by finite element method, examples were given to demonstrate how finite element analysis can be used to describe transient heat tran...According to heat transfer principle and the process of solving engineering problems by finite element method, examples were given to demonstrate how finite element analysis can be used to describe transient heat transfer through fabrics. Details were given to describe how conduction and convection affect temperature distribution and heat loss during heat transfer processes by taking advantage of the quick calculation of FEA software MSC.Marc. Experimental results show good agreement with the theoretical results.展开更多
With the aim of developing a high-temperature heat pump with a large temperature lift,a novel auto-cascade heat pump using low global warming potential(GWP)refrigerant is proposed.Owing to the large exergy destruction...With the aim of developing a high-temperature heat pump with a large temperature lift,a novel auto-cascade heat pump using low global warming potential(GWP)refrigerant is proposed.Owing to the large exergy destruction between the refrigerant and heat sink with limited heat capacity,a cascade heating approach for obtaining high-temperature water is employed.A zeotropic refrigerant with temperature glide characteristics is selected as the working fluid.The modified heat exchange process reduces the temperature difference during heat transfer,thereby decreasing exergy destruction.A thermodynamic analysis model is established to assess the performance of the proposed autocascade heat pump cycle.The energy and exergy performances of the novel cycle are evaluated and compared with those of the basic cycle.Within the range of water outlet temperature considered here,the heating coefficient of performance and capacity increase by 51.1%and 50.6%,respectively.The proposed cycle decreases the mass flow rate of the refrigerant by 38.7%on average.For evaporating temperatures in the range 10-15℃,the proposed cycle improves the heating coefficient of performance and capacity by 54.7%and 43.9%over the basic cycle.The exergy analysis indicates that excellent exergy performance mainly benefits from the reductions in irreversible destruction between refrigerant and water heat exchange.Overall,the thermodynamic analysis reveals the improvements achieved with the novel auto-cascade heat pump cycle.展开更多
Hydrothermal processes are key components in permafrost dynamics; these processes are integral to global wanning. In this study the coupled heat and mass transfer model for （CoupModel） the soil-plant-atmosphere-syst...Hydrothermal processes are key components in permafrost dynamics; these processes are integral to global wanning. In this study the coupled heat and mass transfer model for （CoupModel） the soil-plant-atmosphere-system is applied in high-altitude permafrost regions and to model hydrothermal transfer processes in freeze-thaw cycles. Measured meteorological forcing and soil and vegetation properties are used in the CoupModel for the period from January 1, 2009 to December 31, 2012 at the Tanggula observation site in the Qinghai-Tibet Plateau. A 24-h time step is used in the model simulation. The results show that the simulated soil temperature and water content, as well as the frozen depth compare well with the measured data. The coefficient of determination （R2） is 0.97 for the mean soil temperature and 0.73 for the mean soil water content, respectively. The simulated soil heat flux at a depth of 0-20 cm is also consistent with the monitored data. An analysis is performed on the simulated hydrothermal transfer processes from the deep soil layer to the upper one during the freezing and thawing period. At the beginning of the freezing period, the water in the deep soil layer moves upward to the freezing front and releases heat during the freezing process. When the soil layer is completely frozen, there are no vertical water ex- changes between the soil layers, and the heat exchange process is controlled by the vertical soil temperature gradient. During the thaw- ing period, the downward heat process becomes more active due to increased incoming shortwave radiation at the ground surface. The melt water is quickly dissolved in the soil, and the soil water movement only changes in the shallow soil layer. Subsequently, the model was used to provide an evaluation of the potential response of the active layer to different scenarios of initial water content and climate warming at the Tanggula site. The results reveal that the soil water content and the organic layer provide protection against active layer deepening in summer, so climate warming will cause the permafrost active layer to become deeoer and permafrost degradation.展开更多
The electroslag remelting(ESR)furnaces with three-phase installation by delta or star connection are mainly used to produce the large or super large ingot.The electrical efficiency is significantly improved as the sho...The electroslag remelting(ESR)furnaces with three-phase installation by delta or star connection are mainly used to produce the large or super large ingot.The electrical efficiency is significantly improved as the short circuiting through the molten slag.However,little is found about fundamental research on the electromagnetic field of the ESR system with three-phase installation.A three-dimensional(3D)finite element model was developed to simulate the current density,magnetic field,electromagnetic force,Joule heating and temperature field for a system of electrode,slag and ingot in the ESR system with three-phase installation.展开更多
Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following...Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following.(1)On the wall surface of the developing region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process although the velocity is zero;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a difussion process.(2)Inside the flow of the developing region,whether under uniform temperature or heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the contributions of velocity and velocity gradient are dependent on the thermal boundary condition.(3)On the wall surface of the fully developed region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a diffusion process.(4)Inside the flow of the fully developed region,under uniform temperature boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the velocity and velocity gradient contribute to these transports;under uniform heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process.Furthermore,the transport of the heat flux along the main flow direction is a no-net convection process;the velocity gradient contributes to the transport of the heat flux only in the normal direction of the wall surface.(5)Simply because the maximum velocity gradient component on the wall surface contributes to the transport of the heat flux normal to the wall surface under uniform heat flux boundary condition,it does not contribute to this transport under uniform temperature boundary condition;thus,the heat transfer intensity under uniform heat flux boundary condition is stronger than that under uniform temperature boundary condition.展开更多
The scientific article examines the physical and mechanical properties of raw cotton stored in buntings in cotton palaces. Because during the storage of raw cotton in bunts, some of its properties deteriorate, some im...The scientific article examines the physical and mechanical properties of raw cotton stored in buntings in cotton palaces. Because during the storage of raw cotton in bunts, some of its properties deteriorate, some improvements. Therefore, the mathematical modeling of storage conditions of raw cotton in bunts and the physical and mechanical conditions that occur in it is of great importance. In the developed mathematical model, the main factor influencing the physical and mechanical properties of raw cotton is the change in temperature. Due to the temperature, kinetic and biological processes accumulated in the raw cotton in Bunt, it can spread over a large surface, first in a small-local state, over time with a nonlinear law. As a result, small changes in temperature lead to a qualitative change in physical properties. In determining the law of temperature distribution in the raw cotton in Bunt, Laplace’s differential equation of heat transfer was used. The differential equation of heat transfer in Laplace’s law was replaced by a system of ordinary differential equations by approximation. Conditions are solved in MAPLE-17 program by numerical method. As a result, graphs of temperature changes over time in raw cotton were obtained. In addition, the table shows the changes in density, pressure and mass of cotton, the height of the bun. As the density of the cotton raw material increases from the top layer of the bunt to the bottom layer, an increase in the temperature in it has been observed. This leads to overheating of the bottom layer of cotton and is the main reason for the deterioration of the quality of raw materials.展开更多
Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effec...Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effect of a method of minimizing movements in positions on a plate with varying generation of noise-heat. Control by monitoring temperature changes caused larger movements in positions than that without control because maximum change in temperature occurred at non-monitoring positions. The best method of minimizing movements in positions due to thermal expansion of a plate with varying generation of noise-heat was model predictive control by the monitoring movements and distributed temperature changes in the control heater according to the effects of the generation of noise-heat. The maximum movement in positions was 6 nm, which was 1/4 times of that without control.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.52275399).
文摘During the process of rail grinding,the local high temperature generated in the grinding contact area can affect the physical properties of the rail,thereby affecting its service performance.Therefore,studying the temperature field of rail grinding is of great significance for improving the quality of rail grinding.In this paper,a calculation model for the grinding depth and contour of the semi elliptical contact area was established based on the contact geometry relationship between the steel rail and the abrasive belt for the first time,and the influence of grinding process parameters on the parameters of the contact area was elucidated.Combined with the characteristics of steel rail abrasive belt grinding process,a calculation model for heat flux density in the semi elliptical contact area was obtained and verified.Based on the above research results,the temperature field of the moving surface heat source with continuous action in the semi elliptical contact area is solved by discretization.Research has shown that under the set grinding process parameters,the simulation and theoretical temperature changes of the rail grinding surface in the semi elliptical contact area are similar and almost reach the maximum temperature at the same time.The relative error between the simulation and theoretical maximum temperature is 6.14%.Comparative analysis of theoretical calculations and simulation of maximum temperature under different grinding speeds shows good consistency in size and trend.The correctness of the above theoretical model has been verified through existing research results.This study proposes a new method for calculating the tem-perature field in the actual semi elliptical grinding area considering the rail profile,which has important the-oretical significance for the calculation of the temperature field and stress field in the grinding area.
基金Project(2007CB613802) supported by the National Basic Research Program of China
文摘In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.
基金Supported by the National Natural Science Foundation of China (No.10575131)
文摘The prompt supercritical process of a nuclear reactor with temperature feedback and initial power as well as heat transfer with a big step reactivity (ρ0>β) is analyzed in this paper. Considering the effect of heat transfer on temperature of the reactor, a new model is set up. For any initial power, the variations of output power and reactivity with time are obtained by numerical method. The effects of the big inserted step reactivity and initial power on the prompt supercritical process are analyzed and discussed. It was found that the effect of heat transfer on the output power and reactivity can be neglected under any initial power, and the output power obtained by the adiabatic model is basically in accordance with that by the model of this paper, and the analytical solution can be adopted. The results provide a theoretical base for safety analysis and operation management of a power reactor.
文摘A PHE (Process Heat Exchanger) is a key component in transferring high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for the massive production of hydrogen. Last year, a 10 kW class lab-scale PHE prototype made of Hastelloy-X was manufactured at the Korea Atomic Energy Research Institute (KAERI), and a performance test of the PHE prototype is currently underway in a small-scale nitrogen gas loop at KAERI. The PHE prototype is composed of two kinds of flow plates: grooves 1.0 mm in diameter machined into the flow plate for the primary coolant, and waved channels bent into the flow plate for the secondary coolant. Inside the 10 kW class lab-scale PHE prototype, twenty flow plates for the primary and secondary coolants are stacked in turn. In this study, to understand the macroscopic structural behavior of the PHE prototype under the steady-state operating condition of the gas loop, high-temperature structural analyses on the 10 kW class lab-scale PHE prototype were performed for two extreme cases: in the event of contacting the flow plates together, and when not contacting them. The analysis results for the extreme cases were also compared.
基金Item Sponsored by Fundamental Research Funds for Central Universities of China(FRF-BR-10-027B)
文摘Aiming at the characteristics of the practical steelmaking process, a hybrid model based on ladle heat sta- tus and artificial neural network has been proposed to predict molten steel temperature. The hybrid model could over- come the difficulty of accurate prediction using a single mathematical model, and solve the problem of lacking the consideration of the influence of ladle heat status on the steel temperature in an intelligent model. By using the hybrid model method, forward and backward prediction models for molten steel temperature in steelmaking process are es- tablished and are used in a steelmaking plant. The forward model, starting from the end-point of BOF, predicts the temperature in argon-blowing station, starting temperature in LF, end temperature in LF and tundish temperature forwards, with the production process evolving. The backward model, starting from the required tundish tempera- ture, calculates target end temperature in LF, target starting temperature in LF, target temperature in argon-blo- wiag station and target BOF end-point temperature backwards. Actual application results show that the models have better prediction accuracy and are satisfying for the process of practical production.
文摘To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer.
基金supported by the Natural Science Foundation of Henan Province(Grant No.152107000047)
文摘In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9/ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend's strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.
基金Item Sponsored by National Nature Science Foundation of China(51071078)
文摘Dry sliding wear tests of a Cr-Mo-V cast hot-forging die steel was carried out within a load range of 50--300 N at 400℃ by a pin-on-disc high temperature wear machine. The effect of heat treatment process on wear resistance was systematically studied in order to select heat treatment processes of the steel with high wear resistance. The morphology, structure and composition were analyzed using scanning electron microscopy （SEM）, X-ray diffraction （XRD） and energy dispersive spectroscopy （EDS） ; wear mechanism was also discussed. Tribo-oxide layer was found to form on worn surfaces to reduce wear under low loads, but appear inside the matrix to increase wear under high loads. The tribo-oxides were mainly consisted of Fe3O4 and Fe2O3, FeO only appeared under a high load. Oxidative mild wear, transition of mild-severe wear in oxidative wear and extrusive wear took turns to operate with increasing the load. The wear resistance strongly depended on the selection of heat treatment processes or microstructures. It was found that bainite presented a better wear resistance than martensite plus bainite duplex structure, martensite structure was of the poorest wear resistance. The wear resistance increased with increasing austenizing temperature in the range of 920 to 1 120 ℃, then decreased at up to 1 220 ℃. As for tempering temperature and microstructure, the wear resistance increased in following order： 700℃ （tempered sorbite）, 200 ℃ （tempered martensite）, 440 to 650 ℃ （tempered troostite）. An appropriate combination of hardness, toughness, microstructural thermal stability was re- quired for a good wear resistance in high-temperature wear. The optimized heat treatment process was suggested for the cast hot-forging steel to be austenized at 1020 to 1 120 ℃, quenched in oil, then tempered at 440 to 650℃ for 2 h.
文摘The processes of heat and humidity transfer between air and water are what to be studied mainly in the paper, we put forward some main factors which influence the processes of heat and humidity transfer in the air washer. We come to the conclusion that we can change these main factors to achieve different heat and humidity transfer processes and decide processes of heat and humidity transfer of air and water with the initial temperature of spraying water in the air washer. All these results can make things convenient for the air conditioning management.
文摘According to heat transfer principle and the process of solving engineering problems by finite element method, examples were given to demonstrate how finite element analysis can be used to describe transient heat transfer through fabrics. Details were given to describe how conduction and convection affect temperature distribution and heat loss during heat transfer processes by taking advantage of the quick calculation of FEA software MSC.Marc. Experimental results show good agreement with the theoretical results.
基金supported by the National Natural Science Foundation of China(NSFC)under Grant No.52076160。
文摘With the aim of developing a high-temperature heat pump with a large temperature lift,a novel auto-cascade heat pump using low global warming potential(GWP)refrigerant is proposed.Owing to the large exergy destruction between the refrigerant and heat sink with limited heat capacity,a cascade heating approach for obtaining high-temperature water is employed.A zeotropic refrigerant with temperature glide characteristics is selected as the working fluid.The modified heat exchange process reduces the temperature difference during heat transfer,thereby decreasing exergy destruction.A thermodynamic analysis model is established to assess the performance of the proposed autocascade heat pump cycle.The energy and exergy performances of the novel cycle are evaluated and compared with those of the basic cycle.Within the range of water outlet temperature considered here,the heating coefficient of performance and capacity increase by 51.1%and 50.6%,respectively.The proposed cycle decreases the mass flow rate of the refrigerant by 38.7%on average.For evaporating temperatures in the range 10-15℃,the proposed cycle improves the heating coefficient of performance and capacity by 54.7%and 43.9%over the basic cycle.The exergy analysis indicates that excellent exergy performance mainly benefits from the reductions in irreversible destruction between refrigerant and water heat exchange.Overall,the thermodynamic analysis reveals the improvements achieved with the novel auto-cascade heat pump cycle.
基金National Major Scientific Project of China(No.2013CBA01803)Science Fund for Creative Research Groups of National Natural Science Foundation of China(No.41121001)+1 种基金National Natural Science Foundation of China(No.41271081)Foundation of One Hundred Person Project of Chinese Academy of Sciences(No.51Y251571)
文摘Hydrothermal processes are key components in permafrost dynamics; these processes are integral to global wanning. In this study the coupled heat and mass transfer model for （CoupModel） the soil-plant-atmosphere-system is applied in high-altitude permafrost regions and to model hydrothermal transfer processes in freeze-thaw cycles. Measured meteorological forcing and soil and vegetation properties are used in the CoupModel for the period from January 1, 2009 to December 31, 2012 at the Tanggula observation site in the Qinghai-Tibet Plateau. A 24-h time step is used in the model simulation. The results show that the simulated soil temperature and water content, as well as the frozen depth compare well with the measured data. The coefficient of determination （R2） is 0.97 for the mean soil temperature and 0.73 for the mean soil water content, respectively. The simulated soil heat flux at a depth of 0-20 cm is also consistent with the monitored data. An analysis is performed on the simulated hydrothermal transfer processes from the deep soil layer to the upper one during the freezing and thawing period. At the beginning of the freezing period, the water in the deep soil layer moves upward to the freezing front and releases heat during the freezing process. When the soil layer is completely frozen, there are no vertical water ex- changes between the soil layers, and the heat exchange process is controlled by the vertical soil temperature gradient. During the thaw- ing period, the downward heat process becomes more active due to increased incoming shortwave radiation at the ground surface. The melt water is quickly dissolved in the soil, and the soil water movement only changes in the shallow soil layer. Subsequently, the model was used to provide an evaluation of the potential response of the active layer to different scenarios of initial water content and climate warming at the Tanggula site. The results reveal that the soil water content and the organic layer provide protection against active layer deepening in summer, so climate warming will cause the permafrost active layer to become deeoer and permafrost degradation.
基金Item Sponsored by National Natural Science Foundation of China[No.50934008]National Natural Science Foundation of China[No.50904014]
文摘The electroslag remelting(ESR)furnaces with three-phase installation by delta or star connection are mainly used to produce the large or super large ingot.The electrical efficiency is significantly improved as the short circuiting through the molten slag.However,little is found about fundamental research on the electromagnetic field of the ESR system with three-phase installation.A three-dimensional(3D)finite element model was developed to simulate the current density,magnetic field,electromagnetic force,Joule heating and temperature field for a system of electrode,slag and ingot in the ESR system with three-phase installation.
基金supported by the National Natural Science Foundation of China(Grant No.50876040)
文摘Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following.(1)On the wall surface of the developing region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process although the velocity is zero;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a difussion process.(2)Inside the flow of the developing region,whether under uniform temperature or heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the contributions of velocity and velocity gradient are dependent on the thermal boundary condition.(3)On the wall surface of the fully developed region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a diffusion process.(4)Inside the flow of the fully developed region,under uniform temperature boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the velocity and velocity gradient contribute to these transports;under uniform heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process.Furthermore,the transport of the heat flux along the main flow direction is a no-net convection process;the velocity gradient contributes to the transport of the heat flux only in the normal direction of the wall surface.(5)Simply because the maximum velocity gradient component on the wall surface contributes to the transport of the heat flux normal to the wall surface under uniform heat flux boundary condition,it does not contribute to this transport under uniform temperature boundary condition;thus,the heat transfer intensity under uniform heat flux boundary condition is stronger than that under uniform temperature boundary condition.
文摘The scientific article examines the physical and mechanical properties of raw cotton stored in buntings in cotton palaces. Because during the storage of raw cotton in bunts, some of its properties deteriorate, some improvements. Therefore, the mathematical modeling of storage conditions of raw cotton in bunts and the physical and mechanical conditions that occur in it is of great importance. In the developed mathematical model, the main factor influencing the physical and mechanical properties of raw cotton is the change in temperature. Due to the temperature, kinetic and biological processes accumulated in the raw cotton in Bunt, it can spread over a large surface, first in a small-local state, over time with a nonlinear law. As a result, small changes in temperature lead to a qualitative change in physical properties. In determining the law of temperature distribution in the raw cotton in Bunt, Laplace’s differential equation of heat transfer was used. The differential equation of heat transfer in Laplace’s law was replaced by a system of ordinary differential equations by approximation. Conditions are solved in MAPLE-17 program by numerical method. As a result, graphs of temperature changes over time in raw cotton were obtained. In addition, the table shows the changes in density, pressure and mass of cotton, the height of the bun. As the density of the cotton raw material increases from the top layer of the bunt to the bottom layer, an increase in the temperature in it has been observed. This leads to overheating of the bottom layer of cotton and is the main reason for the deterioration of the quality of raw materials.
文摘Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effect of a method of minimizing movements in positions on a plate with varying generation of noise-heat. Control by monitoring temperature changes caused larger movements in positions than that without control because maximum change in temperature occurred at non-monitoring positions. The best method of minimizing movements in positions due to thermal expansion of a plate with varying generation of noise-heat was model predictive control by the monitoring movements and distributed temperature changes in the control heater according to the effects of the generation of noise-heat. The maximum movement in positions was 6 nm, which was 1/4 times of that without control.
