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Numerical simulation of temperature distribution and heat transfer during solidification of titanium alloy ingots in vacuum arc remelting process 被引量:12
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作者 杨治军 赵小花 +3 位作者 寇宏超 李金山 胡锐 周廉 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2010年第10期1957-1962,共6页
In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium a... In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots. 展开更多
关键词 vacuum arc remelting(VAR) process titanium alloy ingot MACROSTRUCTURE temperature field heat transfer
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Analysis of prompt supercritical process with heat transfer and temperature feedback 被引量:2
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作者 ZHU Bo ZHU Qian CHEN Zhiyun 《Nuclear Science and Techniques》 SCIE CAS CSCD 2009年第5期317-320,共4页
The prompt supercritical process of a nuclear reactor with temperature feedback and initial power as well as heat transfer with a big step reactivity (ρ0>β) is analyzed in this paper. Considering the effect of he... The prompt supercritical process of a nuclear reactor with temperature feedback and initial power as well as heat transfer with a big step reactivity (ρ0>β) is analyzed in this paper. Considering the effect of heat transfer on temperature of the reactor, a new model is set up. For any initial power, the variations of output power and reactivity with time are obtained by numerical method. The effects of the big inserted step reactivity and initial power on the prompt supercritical process are analyzed and discussed. It was found that the effect of heat transfer on the output power and reactivity can be neglected under any initial power, and the output power obtained by the adiabatic model is basically in accordance with that by the model of this paper, and the analytical solution can be adopted. The results provide a theoretical base for safety analysis and operation management of a power reactor. 展开更多
关键词 超临界 温度反应 核技术 核反应堆
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Macroscopic Structural Analysis on a 10 kW Class Lab-Scale Process Heat Exchanger Prototype under a High-Temperature Gas Loop Condition
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作者 Kee-Nam Song Sung-Deok Hong Hong-Yoon Park 《Engineering(科研)》 2013年第1期117-124,共8页
A PHE (Process Heat Exchanger) is a key component in transferring high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for the massive production of hydrogen. Last year, a... A PHE (Process Heat Exchanger) is a key component in transferring high-temperature heat generated from a VHTR (Very High Temperature Reactor) to a chemical reaction for the massive production of hydrogen. Last year, a 10 kW class lab-scale PHE prototype made of Hastelloy-X was manufactured at the Korea Atomic Energy Research Institute (KAERI), and a performance test of the PHE prototype is currently underway in a small-scale nitrogen gas loop at KAERI. The PHE prototype is composed of two kinds of flow plates: grooves 1.0 mm in diameter machined into the flow plate for the primary coolant, and waved channels bent into the flow plate for the secondary coolant. Inside the 10 kW class lab-scale PHE prototype, twenty flow plates for the primary and secondary coolants are stacked in turn. In this study, to understand the macroscopic structural behavior of the PHE prototype under the steady-state operating condition of the gas loop, high-temperature structural analyses on the 10 kW class lab-scale PHE prototype were performed for two extreme cases: in the event of contacting the flow plates together, and when not contacting them. The analysis results for the extreme cases were also compared. 展开更多
关键词 process heat EXCHANGER Very High temperature Reactor High-temperature Structural Analysis Nuclear Hydrogen
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Hybrid Model of Molten Steel Temperature Prediction Based on Ladle Heat Status and Artificial Neural Network 被引量:17
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作者 Fei HE Dong-feng HE +2 位作者 An-jun XU Hong-bing WANG Nai-yuan TIAN 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2014年第2期181-190,共10页
Aiming at the characteristics of the practical steelmaking process, a hybrid model based on ladle heat sta- tus and artificial neural network has been proposed to predict molten steel temperature. The hybrid model cou... Aiming at the characteristics of the practical steelmaking process, a hybrid model based on ladle heat sta- tus and artificial neural network has been proposed to predict molten steel temperature. The hybrid model could over- come the difficulty of accurate prediction using a single mathematical model, and solve the problem of lacking the consideration of the influence of ladle heat status on the steel temperature in an intelligent model. By using the hybrid model method, forward and backward prediction models for molten steel temperature in steelmaking process are es- tablished and are used in a steelmaking plant. The forward model, starting from the end-point of BOF, predicts the temperature in argon-blowing station, starting temperature in LF, end temperature in LF and tundish temperature forwards, with the production process evolving. The backward model, starting from the required tundish tempera- ture, calculates target end temperature in LF, target starting temperature in LF, target temperature in argon-blo- wiag station and target BOF end-point temperature backwards. Actual application results show that the models have better prediction accuracy and are satisfying for the process of practical production. 展开更多
关键词 steelmaking process hybrid model ladle heat status neural network molten steel temperature prediction
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Micro-analysis of high-temperature oxidation-resistance of a new kind of heat-resistant grid plate in grate-kiln 被引量:3
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作者 Jun-you Liu Feng Li +2 位作者 Jie Liu Yi Zhang Yu-lei Wang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2009年第6期632-639,共8页
To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more ... To further improve the oxidation-resistance of materials and reduce the cost of grid plates in grate-kiln, a new kind of heat-resistant grid plate was developed. The microstructure of this grid plate with a life more than 18 months was studied by XRD, SEM and EDS techniques. The results show that high hardness, high intensity and good impact property make the new kind of heat-resistant grid plate and its oxide film have a higher resistance to deformation and abrasion at 900-1000℃ Besides, small grain size is beneficial to form a complete protective oxide film. The oxide film composed of SiO2 layer, Cr2O3 layer and Fe2O3 layer is rather thin and bonds closely with the backing. The forming of the chemical stable nickel-rich layer increases the density of Cr2O3 layer. 展开更多
关键词 grate-kiln process grid plate heat resistance high-temperature oxidation-resistance oxide film
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A two-step transient liquid phase diffusion bonding process of T91 steels 被引量:4
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作者 Chen Sijie Tang Hengjuan Zhao Pifeng 《China Welding》 EI CAS 2017年第2期52-57,共6页
In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating ... In this study, a two-step heating process is introduced for transient liquid phase ( TLP) diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9/ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend's strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min. 展开更多
关键词 T91 transient liquid phase diffusion bonding two-step heating process scanning electron microscopy
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Selection of Heat Treatment Process and Wear Mechanism of High Wear Resistant Cast Hot-Forging Die Steel 被引量:6
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作者 WEI Min-xian WANG Shu-qi +2 位作者 WANG Lan CUI Xiang-hong CHEN Kang-min 《Journal of Iron and Steel Research International》 SCIE CAS CSCD 2012年第5期50-57,共8页
Dry sliding wear tests of a Cr-Mo-V cast hot-forging die steel was carried out within a load range of 50--300 N at 400℃ by a pin-on-disc high temperature wear machine. The effect of heat treatment process on wear res... Dry sliding wear tests of a Cr-Mo-V cast hot-forging die steel was carried out within a load range of 50--300 N at 400℃ by a pin-on-disc high temperature wear machine. The effect of heat treatment process on wear resistance was systematically studied in order to select heat treatment processes of the steel with high wear resistance. The morphology, structure and composition were analyzed using scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) ; wear mechanism was also discussed. Tribo-oxide layer was found to form on worn surfaces to reduce wear under low loads, but appear inside the matrix to increase wear under high loads. The tribo-oxides were mainly consisted of Fe3O4 and Fe2O3, FeO only appeared under a high load. Oxidative mild wear, transition of mild-severe wear in oxidative wear and extrusive wear took turns to operate with increasing the load. The wear resistance strongly depended on the selection of heat treatment processes or microstructures. It was found that bainite presented a better wear resistance than martensite plus bainite duplex structure, martensite structure was of the poorest wear resistance. The wear resistance increased with increasing austenizing temperature in the range of 920 to 1 120 ℃, then decreased at up to 1 220 ℃. As for tempering temperature and microstructure, the wear resistance increased in following order: 700℃ (tempered sorbite), 200 ℃ (tempered martensite), 440 to 650 ℃ (tempered troostite). An appropriate combination of hardness, toughness, microstructural thermal stability was re- quired for a good wear resistance in high-temperature wear. The optimized heat treatment process was suggested for the cast hot-forging steel to be austenized at 1020 to 1 120 ℃, quenched in oil, then tempered at 440 to 650℃ for 2 h. 展开更多
关键词 cast hot-forging die steel heat treatment process high-temperature wear mechanism wear behavior MICROSTRUCTURE
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STUDY OF THE HEAT AND HUMIDITY TRANSFER PROCESSES BETWEEN AIR AND WATER IN THE AIR WASHER
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作者 刘刚 《Journal of China Textile University(English Edition)》 EI CAS 1997年第1期49-53,共5页
The processes of heat and humidity transfer between air and water are what to be studied mainly in the paper, we put forward some main factors which influence the processes of heat and humidity transfer in the air was... The processes of heat and humidity transfer between air and water are what to be studied mainly in the paper, we put forward some main factors which influence the processes of heat and humidity transfer in the air washer. We come to the conclusion that we can change these main factors to achieve different heat and humidity transfer processes and decide processes of heat and humidity transfer of air and water with the initial temperature of spraying water in the air washer. All these results can make things convenient for the air conditioning management. 展开更多
关键词 AIR WASHER the processes of heat and humidity transfer water-air ratio the initialstate of the AIR the initial temperature of SPRAYING WATER AIR CONDITIONING WATER droplet.
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Analysis Process of Finite Element Method in Heat Transfer through Fabrics
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作者 程中浩 孙玉钗 冯勋伟 《Journal of Donghua University(English Edition)》 EI CAS 2006年第1期140-143,共4页
According to heat transfer principle and the process of solving engineering problems by finite element method, examples were given to demonstrate how finite element analysis can be used to describe transient heat tran... According to heat transfer principle and the process of solving engineering problems by finite element method, examples were given to demonstrate how finite element analysis can be used to describe transient heat transfer through fabrics. Details were given to describe how conduction and convection affect temperature distribution and heat loss during heat transfer processes by taking advantage of the quick calculation of FEA software MSC.Marc. Experimental results show good agreement with the theoretical results. 展开更多
关键词 finite element method transient heat transfer process temperature distribution heat flux
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高铬铸铁/碳钢锤头亚温热处理工艺优化与性能
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作者 孔令宁 赵永燕 《电镀与精饰》 北大核心 2026年第1期101-108,共8页
针对现阶段高铬铸铁/碳钢锤头制造工艺存在的缩松和开裂风险,研究提出了一种新型的基于挤压铸造的高铬铸铁/碳钢锤头亚温热处理工艺。正交试验结果表明,最优工艺参数组合为浇注温度1390℃、模具温度220℃、压头压力100 MPa、保压时间1.6... 针对现阶段高铬铸铁/碳钢锤头制造工艺存在的缩松和开裂风险,研究提出了一种新型的基于挤压铸造的高铬铸铁/碳钢锤头亚温热处理工艺。正交试验结果表明,最优工艺参数组合为浇注温度1390℃、模具温度220℃、压头压力100 MPa、保压时间1.67 min。硬度与冲击韧性实验结果表明,通过适当的亚温热处理能够有效地提升液锻高铬铸铁/碳钢合金的硬度与冲击韧性。当亚温热处理温度为500℃时,液锻高铬铸铁/碳钢合金的硬度和冲击韧性最佳,其硬度与冲击韧性分别达到了55.08 HRC与7.67 J/cm^(2)。由此可知,研究所提出的新型工艺不仅能够有效地控制高铬铸铁/碳钢锤头生产过程中存在的缩松和开裂风险,还能够显著提升高铬铸铁/碳钢锤头的硬度与冲击韧性,从而为高铬铸铁/碳钢锤头的制造提供了一种有效的工艺优化方案。 展开更多
关键词 高铬铸铁/碳钢 锤头 挤压铸造 亚温热处理 工艺设计
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Performance assessment of a novel auto-cascade heat pump using low-GWP refrigerant for obtaining high-temperature water
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作者 Gang Yan Yuqing Yang Yinlong Li 《International Journal of Fluid Engineering》 2025年第4期111-126,共16页
With the aim of developing a high-temperature heat pump with a large temperature lift,a novel auto-cascade heat pump using low global warming potential(GWP)refrigerant is proposed.Owing to the large exergy destruction... With the aim of developing a high-temperature heat pump with a large temperature lift,a novel auto-cascade heat pump using low global warming potential(GWP)refrigerant is proposed.Owing to the large exergy destruction between the refrigerant and heat sink with limited heat capacity,a cascade heating approach for obtaining high-temperature water is employed.A zeotropic refrigerant with temperature glide characteristics is selected as the working fluid.The modified heat exchange process reduces the temperature difference during heat transfer,thereby decreasing exergy destruction.A thermodynamic analysis model is established to assess the performance of the proposed autocascade heat pump cycle.The energy and exergy performances of the novel cycle are evaluated and compared with those of the basic cycle.Within the range of water outlet temperature considered here,the heating coefficient of performance and capacity increase by 51.1%and 50.6%,respectively.The proposed cycle decreases the mass flow rate of the refrigerant by 38.7%on average.For evaporating temperatures in the range 10-15℃,the proposed cycle improves the heating coefficient of performance and capacity by 54.7%and 43.9%over the basic cycle.The exergy analysis indicates that excellent exergy performance mainly benefits from the reductions in irreversible destruction between refrigerant and water heat exchange.Overall,the thermodynamic analysis reveals the improvements achieved with the novel auto-cascade heat pump cycle. 展开更多
关键词 low global warming potential refrigerant heat pump novel auto cascade heat pump cascade heating approach heat sink high temperature water modified heat exchange process zeotropic refrigerant
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Modeling Hydrothermal Transfer Processes in Permafrost Regions of Qinghai-Tibet Plateau in China 被引量:5
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作者 HU Guojie ZHAO Lin +6 位作者 LI Ren WU Tonghua WU Xiaodong PANG Qiangqiang XIAO Yao QIAO Yongping SHI Jianzong 《Chinese Geographical Science》 SCIE CSCD 2015年第6期713-727,共15页
Hydrothermal processes are key components in permafrost dynamics; these processes are integral to global wanning. In this study the coupled heat and mass transfer model for (CoupModel) the soil-plant-atmosphere-syst... Hydrothermal processes are key components in permafrost dynamics; these processes are integral to global wanning. In this study the coupled heat and mass transfer model for (CoupModel) the soil-plant-atmosphere-system is applied in high-altitude permafrost regions and to model hydrothermal transfer processes in freeze-thaw cycles. Measured meteorological forcing and soil and vegetation properties are used in the CoupModel for the period from January 1, 2009 to December 31, 2012 at the Tanggula observation site in the Qinghai-Tibet Plateau. A 24-h time step is used in the model simulation. The results show that the simulated soil temperature and water content, as well as the frozen depth compare well with the measured data. The coefficient of determination (R2) is 0.97 for the mean soil temperature and 0.73 for the mean soil water content, respectively. The simulated soil heat flux at a depth of 0-20 cm is also consistent with the monitored data. An analysis is performed on the simulated hydrothermal transfer processes from the deep soil layer to the upper one during the freezing and thawing period. At the beginning of the freezing period, the water in the deep soil layer moves upward to the freezing front and releases heat during the freezing process. When the soil layer is completely frozen, there are no vertical water ex- changes between the soil layers, and the heat exchange process is controlled by the vertical soil temperature gradient. During the thaw- ing period, the downward heat process becomes more active due to increased incoming shortwave radiation at the ground surface. The melt water is quickly dissolved in the soil, and the soil water movement only changes in the shallow soil layer. Subsequently, the model was used to provide an evaluation of the potential response of the active layer to different scenarios of initial water content and climate warming at the Tanggula site. The results reveal that the soil water content and the organic layer provide protection against active layer deepening in summer, so climate warming will cause the permafrost active layer to become deeoer and permafrost degradation. 展开更多
关键词 PERMAFROST coupled heat and mass transfer model (CoupModel) soil temperature soil moisture hydrothermal processes active layer
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Differences between laminar convections through parallel plain planes with uniform wall temperature and heat flux in terms of process parameter
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作者 WANG LiangBi,LIN ZhiMin,WU Xiang&SONG KeWei School of Mechatronic Engineering,Lanzhou Jiaotong University,Lanzhou 730070,China 《Science China(Technological Sciences)》 SCIE EI CAS 2010年第3期789-799,共11页
Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following... Using the process parameter description,we analyzed the difference between the characteristics of laminar convections through parallel plain planes with uniform temperature and heat flux.The results show the following.(1)On the wall surface of the developing region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process although the velocity is zero;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a difussion process.(2)Inside the flow of the developing region,whether under uniform temperature or heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the contributions of velocity and velocity gradient are dependent on the thermal boundary condition.(3)On the wall surface of the fully developed region,under uniform heat flux boundary condition,the heat flux normal to the wall surface is transported through a convection process;the velocity gradient contributes to this transport,but under uniform temperature boundary condition,the heat flux normal to the wall surface is transported through a diffusion process.(4)Inside the flow of the fully developed region,under uniform temperature boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process,and the velocity and velocity gradient contribute to these transports;under uniform heat flux boundary condition,the heat flux along the main flow direction and the heat flux normal to the wall surface are transported through a convection process.Furthermore,the transport of the heat flux along the main flow direction is a no-net convection process;the velocity gradient contributes to the transport of the heat flux only in the normal direction of the wall surface.(5)Simply because the maximum velocity gradient component on the wall surface contributes to the transport of the heat flux normal to the wall surface under uniform heat flux boundary condition,it does not contribute to this transport under uniform temperature boundary condition;thus,the heat transfer intensity under uniform heat flux boundary condition is stronger than that under uniform temperature boundary condition. 展开更多
关键词 mechanism of convective heat transfer description of process parameter PARALLEL PLAIN PLANES UNIFORM WALL temperature UNIFORM WALL heat flux laminar flow
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Analysis of Multiphysics Field in ESR Process With Three Electrodes
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作者 WANG Fang WANG Bo +1 位作者 WANG Zi-kun LI Bao-kuan 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2012年第S2期937-940,共4页
The electroslag remelting(ESR)furnaces with three-phase installation by delta or star connection are mainly used to produce the large or super large ingot.The electrical efficiency is significantly improved as the sho... The electroslag remelting(ESR)furnaces with three-phase installation by delta or star connection are mainly used to produce the large or super large ingot.The electrical efficiency is significantly improved as the short circuiting through the molten slag.However,little is found about fundamental research on the electromagnetic field of the ESR system with three-phase installation.A three-dimensional(3D)finite element model was developed to simulate the current density,magnetic field,electromagnetic force,Joule heating and temperature field for a system of electrode,slag and ingot in the ESR system with three-phase installation. 展开更多
关键词 electroslag remelting processes electromagnetic field joule heating three phase temperature field
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Mathematical Modeling of Heat Flux Distribution in Raw Cotton Stored in Bunt
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作者 Karimov Abdusamat Ismonovich Ismanov Muhammadziyo 《Engineering(科研)》 2020年第8期591-599,共9页
The scientific article examines the physical and mechanical properties of raw cotton stored in buntings in cotton palaces. Because during the storage of raw cotton in bunts, some of its properties deteriorate, some im... The scientific article examines the physical and mechanical properties of raw cotton stored in buntings in cotton palaces. Because during the storage of raw cotton in bunts, some of its properties deteriorate, some improvements. Therefore, the mathematical modeling of storage conditions of raw cotton in bunts and the physical and mechanical conditions that occur in it is of great importance. In the developed mathematical model, the main factor influencing the physical and mechanical properties of raw cotton is the change in temperature. Due to the temperature, kinetic and biological processes accumulated in the raw cotton in Bunt, it can spread over a large surface, first in a small-local state, over time with a nonlinear law. As a result, small changes in temperature lead to a qualitative change in physical properties. In determining the law of temperature distribution in the raw cotton in Bunt, Laplace’s differential equation of heat transfer was used. The differential equation of heat transfer in Laplace’s law was replaced by a system of ordinary differential equations by approximation. Conditions are solved in MAPLE-17 program by numerical method. As a result, graphs of temperature changes over time in raw cotton were obtained. In addition, the table shows the changes in density, pressure and mass of cotton, the height of the bun. As the density of the cotton raw material increases from the top layer of the bunt to the bottom layer, an increase in the temperature in it has been observed. This leads to overheating of the bottom layer of cotton and is the main reason for the deterioration of the quality of raw materials. 展开更多
关键词 Physical Mechanical Properties The Bunt Parallelepiped The Mathematical Model Biological System heat processes temperature Coefficient Experiment The Bulk Density Volumetric Density Humidity FIGURE Coordinate Axes The Laplace Differential Equation Transfer Solution Approximate MAPLE
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Study on Model Predictive Control to Minimize Movements in Positions Due to Thermal Expansion of Plate with Varying Generation of Heat
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作者 Shigeki Hirasawa Ryosuke Wakiya Yuichi Hashikawa Tsuyoshi Kawanami Katsuaki Shirai 《Journal of Mechanics Engineering and Automation》 2014年第10期763-769,共7页
Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effec... Precise temperature control to decrease movements in positions due to thermal expansion of work pieces is required in the manufacturing processes to achieve nanometer-order accuracy. We analytically examined the effect of a method of minimizing movements in positions on a plate with varying generation of noise-heat. Control by monitoring temperature changes caused larger movements in positions than that without control because maximum change in temperature occurred at non-monitoring positions. The best method of minimizing movements in positions due to thermal expansion of a plate with varying generation of noise-heat was model predictive control by the monitoring movements and distributed temperature changes in the control heater according to the effects of the generation of noise-heat. The maximum movement in positions was 6 nm, which was 1/4 times of that without control. 展开更多
关键词 Precise temperature control heat transfer thermal expansion process control model predictive control.
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工业化枸杞常温真空干燥的工艺试验对比 被引量:1
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作者 宗学文 宋增全 +3 位作者 刘登科 杨勇 叶凡 庞盈 《现代食品科技》 北大核心 2025年第3期243-250,共8页
为实现枸杞单次大批量干燥的增质提效,设计制造了满足1 125 kg枸杞鲜果的常温真空干燥系统。在空载能力测试的基础上,采用侧抽、端抽等不同方式开展制干效能研究,并进行了枸杞干燥工艺试验验证。试验结果表明:设备的真空能力及供热能力... 为实现枸杞单次大批量干燥的增质提效,设计制造了满足1 125 kg枸杞鲜果的常温真空干燥系统。在空载能力测试的基础上,采用侧抽、端抽等不同方式开展制干效能研究,并进行了枸杞干燥工艺试验验证。试验结果表明:设备的真空能力及供热能力满足设计要求。枸杞常温真空干燥过程中的最大失水速率为4 kg/h,随干燥时间逐渐下降为1.5 kg/h。侧抽真空方式干燥时间相比端抽、组合抽分别缩短7.00%、3.13%,单位能耗除湿量增大29.27%、19.23%。枸杞优质干果比例随干燥水温的下降而逐渐增大(54%~79%),汽泡果比例逐渐随干燥温度的下降逐渐减少。干燥箱局部温湿度均匀性是影响干果成品比例的重要因素。研究结果为4吨级枸杞常温真空干燥系统开发奠定了基础,对果蔬类、中草药等常温真空干燥系统的开发以及枸杞真空干燥成果的品质优化具有参考价值。 展开更多
关键词 枸杞 常温真空干燥 传质传热 工艺优化 气泡果
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激光切割304不锈钢的温度场仿真分析
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作者 王勇 李鑫 +1 位作者 张深 张浩然 《激光杂志》 北大核心 2025年第12期200-207,共8页
为了研究激光切割过程中不同切割参数对切割效果的影响,基于ABAQUS软件搭建了热力耦合分析模型,对304不锈钢的激光高斯热源切割过程开展仿真分析。采用单因素实验法,分别探究了切割速度、激光功率和板材厚度等工艺参数对激光切割过程中... 为了研究激光切割过程中不同切割参数对切割效果的影响,基于ABAQUS软件搭建了热力耦合分析模型,对304不锈钢的激光高斯热源切割过程开展仿真分析。采用单因素实验法,分别探究了切割速度、激光功率和板材厚度等工艺参数对激光切割过程中的温度场和切割效果的影响;基于不同参数下的温度变化,进一步探究了激光切割峰值温度和切缝宽度的变化规律,并进行了实验验证。实验与仿真结果相对照,对照结果验证了模型的可靠性,结果表明:切割过程中材料表面温度分布主要呈彗星状,垂直方向上的温度分布与表面温度分布基本一致;切割区域表面温度随着切割速度增大而减小,随着激光功率增加而升高;板材过厚时,切割温度不易达到材料熔点,难以切透板材,使得切缝宽度较窄,板材较薄则会由于热量过多使切缝宽度变大。 展开更多
关键词 激光切割 温度场 高斯热源 工艺参数
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基于解析热源与ALE法模拟比较的搅拌摩擦焊固相温度调节机制分析
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作者 张彪 刘前成 孙宇萱 《焊接学报》 北大核心 2025年第9期115-122,共8页
针对搅拌摩擦焊独立于工艺条件而维持固相温度区间的固有属性,分别采用解析热源模型和机械热力耦合模型不同生热方式模拟搅拌头-铝焊件界面摩擦产热过程,以剖析焊接热物理量及工艺参数对热循环曲线的影响,旨在揭示摩擦焊行为内蕴的固相... 针对搅拌摩擦焊独立于工艺条件而维持固相温度区间的固有属性,分别采用解析热源模型和机械热力耦合模型不同生热方式模拟搅拌头-铝焊件界面摩擦产热过程,以剖析焊接热物理量及工艺参数对热循环曲线的影响,旨在揭示摩擦焊行为内蕴的固相温度调节机制.为此,根据点焊过程等效热载荷建立高斯面-双椭球体复合移动热源、任意的拉格朗日-欧拉自适应网格(arbitrary lagrange euler,ALE)仿真模型,结合焊装热边界条件进行瞬态温度场仿真,并利用热电偶多点实测的温度分布验证场预测的有效性.结果表明,ALE法比解析法的数值模拟精度提高6.3%;主轴转速、轴肩尺寸的参数极限变化所引起的中心峰值温度波动范围为477~589℃,且峰前温升速率不断递减.主要归因于与温度变化高度负相关的合金流变屈服应力,高温软化行为促使材料抗变形能力和界面摩擦系数减小,从而通过负反馈调节作用限制产热率递升. 展开更多
关键词 搅拌摩擦焊 固相温度 热源 工艺影响 负反馈
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热泵密集烤房稳温降湿烘烤工艺对一次性采收上部烟叶的品质影响
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作者 江智敏 张仲文 +7 位作者 王威 徐志强 菅攀锋 俞锞 陈柄妍 李思军 周海宽 邓小华 《农学学报》 2025年第12期80-85,共6页
为探寻烟稻复种区上部烟叶一次性采收热泵密集烤房烘烤工艺,以‘云烟87’为试验材料,研究了不同烘烤工艺对烤后烟叶青杂烟、上等烟比例、均价、能耗和烟叶外观质量、物理特性、化学成分、评吸质量的影响。结果表明:相较于四步式烘烤工艺... 为探寻烟稻复种区上部烟叶一次性采收热泵密集烤房烘烤工艺,以‘云烟87’为试验材料,研究了不同烘烤工艺对烤后烟叶青杂烟、上等烟比例、均价、能耗和烟叶外观质量、物理特性、化学成分、评吸质量的影响。结果表明:相较于四步式烘烤工艺,稳温降湿烘烤工艺可以增强烟叶的色度,增加烟叶绿原酸含量,提高正组烟叶比例5.61%,降低杂色烟叶比例38.05%,降低微带青烟叶比例54.40%,提高上等烟比例14.74%,分别提高均价、外观质量指数和评吸质量总分8.59%、8.29%、2.38%,降低能耗总成本3.95%。因此,对烟稻复种区一次性采收上部烟叶采用热泵密集烤房烘烤,稳温降湿烘烤工艺可提高烤后烟叶品质,降低烘烤成本,具有一定推广价值。 展开更多
关键词 ‘云烟87’ 上部烟叶 热泵密集烤房 稳温降湿烘烤工艺 烟叶品质
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