Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt f...Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt flow patterns and in the formation of stagnant regions,commonly referred to as dead zones.To better understand the internal flow dynamics and thermal behavior of the furnace,this study develops a multiphysics coupled model that integrates fluid heat transfer with Maxwell’s electromagnetic field equations.Numerical simulations are conducted to systematically examine how key operational parameters,such as electric current and arc characteristics,affect the heat transfer performance inside the furnace.The analysis reveals that arc length is the dominant factor governing both current density and heat distribution in the molten bath.Specifically,increasing the arc length from 200 mm to 400 mm results in a 16.1%rise in maximum current density within the titanium slag layer,from 7128 A/m^(2) to 8270 A/m^(2).However,a longer arc also introduces higher interfacial thermal resistance,which impedes heat transfer efficiency and leads to a significant drop in the peak temperature of the titanium slag,from 2618 K to 2125 K.These findings underscore the dual impact of arc length on both electrical and thermal behavior,highlighting the need for careful optimization.展开更多
To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal...To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal,and flow fields.Numerical simulation was performed to analyze the dynamic evolution of varying-mass electrode fragments during the vacuum arc remelting(VAR)of a∅508-mm TC2 titanium alloy in-got.The results indicate that Mn segregation caused by 15-kg electrode fragmentation during the VAR process of a TC2 titanium alloy ingot corresponds to the segregation observed in the TC2 titanium alloy bar.The numerical simulation of the VAR process provides effective result prediction and technical support for solving practical problems in smelting.展开更多
Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of W...Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of WAAM processes,which involves intricate thermal dynamics,phase transitions,and metallurgical,mechanical,and chemical interactions,presents considerable challenges in final product qualities.Simulation technologies in WAAM have proven invaluable,providing accurate predictions in key areas such as material properties,defect identification,deposit morphology,and residual stress.These predictions play a critical role in optimising manufacturing strategies for the final product.This paper provides a comprehensive review of the simulation techniques applied in WAAM,tracing developments from 2013 to 2023.Initially,it analyses the current challenges faced by simulation methods in three main areas.Subsequently,the review explores the current modelling approaches and the applications of these simulations.Following this,the paper discusses the present state of WAAM simulation,identifying specific issues inherent to WAAM simulation itself.Finally,through a thorough review of existing literature and related analysis,the paper offers future perspectives on potential advancements in WAAM simulation strategies.展开更多
Owing to their rolling friction,two-dimensional piston pumps are highly suitable as power components for electro-hydrostatic actuators(EHAs).These pumps are particularly advantageous for applications requiring high ef...Owing to their rolling friction,two-dimensional piston pumps are highly suitable as power components for electro-hydrostatic actuators(EHAs).These pumps are particularly advantageous for applications requiring high efficiency and reliability.However,the ambiguity surrounding the output flow characteristics of individual two-dimensional pumps poses a significant challenge in achieving precise closed-loop control of the EHA positions.To address this issue,this study established a comprehensive numerical model that included gap leakage to analyze the impact of leakage on the output flow characteristics of a two-dimensional piston pump.The validity of the numerical analysis was indirectly confirmed through meticulous measurements of the leakage and volumetric efficiency,ensuring robust results.The research findings indicated that,at lower pump speeds,leakage significantly affected the output flow rate,leading to potential inefficiencies in the system.Conversely,at higher rotational speeds,the impact of leakage was less pronounced,implying that the influence of leakage on the pump outlet flow must be carefully considered and managed for EHAs to perform position servo control.Additionally,the research demonstrates that two-dimensional motion does not have a unique or additional effect on pump leakage,thus simplifying the design considerations.Finally,the study concluded that maintaining an oil-filled leakage environment is beneficial because it helps reduce the impact of leakage and enhances the overall volumetric efficiency of the pump system.展开更多
The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experi...The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.展开更多
The numerical simulation of arc was carried out for both conventional melt inert gas(MIG)welding and ultrasonic assisted melt inert gas(U-MIG)welding.Based on the model established by Fluent,the arc shape,temperature ...The numerical simulation of arc was carried out for both conventional melt inert gas(MIG)welding and ultrasonic assisted melt inert gas(U-MIG)welding.Based on the model established by Fluent,the arc shape,temperature field,and potential distribution were simulated.The study found that the shape of the arc changed when ultrasonic was added radially;the high-temperature area of the arc stretched,and the temperature peak increased.But as the current increased,the increase in temperature decreased.In addition,under the same conditions,the potential of U-MIG decreased and the pressure on the workpiece increased.To verify the accuracy of the simulation results,welding experiments under identical conditions were carried out,and a high-speed camera was used to collect dynamic pictures of the arc.The simulation results were in a favorable agreement with the experimental results,which provided a certain reference value for ultrasonic assisted arc welding.展开更多
The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the...The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the condition of Ar-He alternating gas supply,the arc is alternately converted between Ar arc and He arc with an alternating gas supply cycle,which has obvious arc change characteristics.The FLUENT software was used to numerically simulate the characteristics of the TIG arc under the condition of alternating gas supply,and the arc temperature field,arc pressure,electric potential and current density distribution under the condition of alternating gas supply were obtained.Combined with the real-time data of arc pressure measured by the water-cooled copper plate with holes,it is proved that the TIG arc has obvious dynamic characteristics under the condition of Ar-He alternating gas supply.This unique dynamic TIG arc acts on the 5A06 aluminum alloy weld,causing the molten pool to stir,resulting in uniform microstructure and grain refinement at the weld,and thereby improving the mechanical properties of the welded joint.展开更多
Instead of the capillary plasma generator(CPG),a discharge rod plasma generator(DRPG)is used in the30 mm electrothermal-chemical(ETC)gun to improve the ignition uniformity of the solid propellant.An axisymmetric two-d...Instead of the capillary plasma generator(CPG),a discharge rod plasma generator(DRPG)is used in the30 mm electrothermal-chemical(ETC)gun to improve the ignition uniformity of the solid propellant.An axisymmetric two-dimensional interior ballistics model of the solid propellant ETC gun(2D-IB-SPETCG)is presented to describe the process of the ETC launch.Both calculated pressure and projectile muzzle velocity accord well with the experimental results.The feasibility of the 2D-IB-SPETCG model is proved.Depending on the experimental data and initial parameters,detailed distribution of the ballistics parameters can be simulated.With the distribution of pressure and temperature of the gas phase and the propellant,the influence of plasma during the ignition process can be analyzed.Because of the radial flowing plasma,the propellant in the area of the DRPG is ignited within 0.01 ms,while all propellant in the chamber is ignited within 0.09 ms.The radial ignition delay time is much less than the axial delay time.During the ignition process,the radial pressure difference is less than 5 MPa at the place 0.025 m away from the breech.The radial ignition uniformity is proved.The temperature of the gas increases from several thousand K(conventional ignition)to several ten thousand K(plasma ignition).Compare the distribution of the density and temperature of the gas,we know that low density and high temperature gas appears near the exits of the DRPG,while high density and low temperature gas appears at the wall near the breech.The simulation of the 2D-IB-SPETCG model is an effective way to investigate the interior ballistics process of the ETC launch.The 2D-IB-SPETC model can be used for prediction and improvement of experiments.展开更多
Perovskite/silicon(Si) tandem solar cells have been recognized as the next-generation photovoltaic technology with efficiency over 30% and low cost. However, the intrinsic instability of traditional three-dimensional(...Perovskite/silicon(Si) tandem solar cells have been recognized as the next-generation photovoltaic technology with efficiency over 30% and low cost. However, the intrinsic instability of traditional three-dimensional(3D) hybrid perovskite seriously hinders the lifetimes of tandem devices. In this work, the quasi-two-dimensional(2D)(BA)_(2)(MA)_(n-1)Pbn I_(3n+1)(n = 1, 2, 3, 4, 5)(where MA denotes methylammonium and BA represents butylammonium), with senior stability and wider bandgap, are first used as an absorber of semitransparent top perovskite solar cells(PSCs) to construct a fourterminal(4T) tandem devices with a bottom Si-heterojunction cell. The device model is established by Silvaco Atlas based on experimental parameters. Simulation results show that in the optimized tandem device, the top cell(n = 4) obtains a power conversion efficiency(PCE) of 17.39% and the Si bottom cell shows a PCE of 11.44%, thus an overall PCE of 28.83%. Furthermore, by introducing a 90-nm lithium fluoride(LiF) anti-reflection layer to reduce the surface reflection loss, the current density(J_(sc)) of the top cell is enhanced from 15.56 m A/cm^(2) to 17.09 m A/cm^(2), the corresponding PCE reaches 19.05%, and the tandem PCE increases to 30.58%. Simultaneously, in the cases of n = 3, 4, and 5, all the tandem PCEs exceed the limiting theoretical efficiency of Si cells. Therefore, the 4T quasi-2D perovskite/Si devices provide a more cost-effective tandem strategy and long-term stability solutions.展开更多
The characteristics of a collisional dual frequency （DF） sheath near an electrode with a cylindrical hole are studied by utilizing a two-dimensional model which includes time-dependent fluid equations coupled with t...The characteristics of a collisional dual frequency （DF） sheath near an electrode with a cylindrical hole are studied by utilizing a two-dimensional model which includes time-dependent fluid equations coupled with the Poisson equation and an equivalent-circuit model, The effects of the gas pressure on the two-dimensional profiles of the potential, electric field, ion fluid velocity in a DF sheath are investigated. The simulation results show that the cylindrical hole on the electrode has a significant influence on the DF sheath structure, i.e., the sheath profile tends to wrap around the contour of the hole feature. Moreover, it is shown that the structure of the DF sheath is different from that of a single frequency （SF） sheath because the profile of the DF sheath is modulated by the combination of the high and low frequency sources. In addition the characteristics of the DF sheath are obviously affected by the collisional effects in the DF sheath.展开更多
The characteristics of collisional radio-frequency (rf) sheath dynamics over an elec-trode with a cylindrical hole is simulated by means of a self-consistent model which consists of two-dimensional time-dependent flui...The characteristics of collisional radio-frequency (rf) sheath dynamics over an elec-trode with a cylindrical hole is simulated by means of a self-consistent model which consists of two-dimensional time-dependent fluid equations coupled with Poisson equation. In addition, an equivalent-circuit model is coupled to the fluid equations in order to self-consistently determine re-lationship between the instantaneous potential at the rf-biased electrode and the sheath thickness. Two-dimensional profiles of the potential, the ion fluid velocity, and the distributions of the ion and electron densities within the sheath are computed under various discharge conditions, such as the discharge powers and the gas pressures. The results show that the existence of the cylindrical hole on the electrode significantly affects the sheath structure and generates a potential trap in the horizontal direction, which is particularly strong when the sheath thickness is comparable to the depth of the hole. Moreover, it is found that the collisional effects have a significant influence on the sheath characteristics.展开更多
This study deals with the general numerical model to simulate the two-dimensional tidal flow, flooding wave (long wave) and shallow water waves (short wave). The foundational model is based on nonlinear Boussinesq equ...This study deals with the general numerical model to simulate the two-dimensional tidal flow, flooding wave (long wave) and shallow water waves (short wave). The foundational model is based on nonlinear Boussinesq equations. Numerical method for modelling the short waves is investigated in detail. The forces, such as Coriolis forces, wind stress, atmosphere and bottom friction, are considered. A two-dimensional implicit difference scheme of Boussinesq equations is proposed. The low-reflection outflow open boundary is suggested. By means of this model,both velocity fields of circulation current in a channel with step expansion and the wave diffraction behind a semi-infinite breakwater are computed, and the results are satisfactory.展开更多
A two-dimensional self-consistent fluid model is employed to investigate radio-frequency process parameters on the plasma properties in Ar microdischarges. The neutral gas density and temperature balance equations are...A two-dimensional self-consistent fluid model is employed to investigate radio-frequency process parameters on the plasma properties in Ar microdischarges. The neutral gas density and temperature balance equations are taken into account. We mainly investigate the effect of the electrode gap on the spatial distribution of the electron density and electron temperature profiles, due to a mode transition from the regime（secondary electrons emission is responsible for the significant ionization） to the regime（sheath oscillations and bulk electrons are responsible for sustaining discharge） induced by a sudden decrease of electron density and electron temperature.The pressure, radio-frequency sources frequency and voltage effects on the electron density are also elaborately investigated.展开更多
Based on the existing component models in the Pspice software package, a combined model for Insulat- ed the Bipolar Transistor (IGBT) is established, in which a non - linear is introduced to represent the parasitic ...Based on the existing component models in the Pspice software package, a combined model for Insulat- ed the Bipolar Transistor (IGBT) is established, in which a non - linear is introduced to represent the parasitic capacitance. Using this model, computerized simulation is conducted for the FB - ZVZCS - PWM soft - ewitching converter,the switching and energy-transferring characteristics of the components are analyzed.The simulation results are testified by experiments.It is proved that by abopting appropriate models,computerized simulation becomes an effective tool for investigation of arc welding inverter power source.展开更多
In this paper, to simulate the arc motion in an air circuit breaker （ACB）, a three- dimensional magneto-hydrodynamic （MHD） model is developed, considering the influence of ther- mal radiation, the change of physic...In this paper, to simulate the arc motion in an air circuit breaker （ACB）, a three- dimensional magneto-hydrodynamic （MHD） model is developed, considering the influence of ther- mal radiation, the change of physical parameters of arc plasma and the nonlinear characteristic of ferromagnetic material. The distributions of pressure, temperature, gas flow and current density of arc plasma in the arc region are calculated. The simulation results show some phenomena which discourage arc interruption, such as back commutation and arc burning at the back of the splitter plate. To verify the simulation model, the arc motion is studied experimentally. The influences of the material and position of the innermost barrier plate are analyzed mainly. It proved that the model developed in this paper can efficiently simulate the arc motion. The results indicate that the insulation barrier plate close to the top of the splitter plate is conducive to the arc splitting, which leads to the significant increase of the arc voltage, so it is better for arc interruption. The research can provide methods and references to the optimization of ACB design.展开更多
The metallurgical structure and composition of ingots which depend critically on the fluid motion within the molten pool during the vacuum arc remelting(VAR)process have important effect on the subsequent mechanical p...The metallurgical structure and composition of ingots which depend critically on the fluid motion within the molten pool during the vacuum arc remelting(VAR)process have important effect on the subsequent mechanical processes like forging,rolling and welding.In order to determine the fluid motion of molten pool,a 2D finite element model is established using ANSYS10.0 software,combined with the turbulent fluid flow and heat transfer.The fluid motion caused by thermo buoyancy forces is investigated at different VAR processes in the present study.The results indicate that the fluid flows symmetrically along the axis of the molten pool and clockwisely along the circle at the right pool’s profile.It is also shown that the maximum velocity increases with increasing melting rate and a direct proportional relationship exists.展开更多
The motion simulation of arc welding robot is the basis of the system of robot off-line programming, and it has been one of the important research directions. The UGNX 4. 0 is adopted to establish 3D simulating model ...The motion simulation of arc welding robot is the basis of the system of robot off-line programming, and it has been one of the important research directions. The UGNX 4. 0 is adopted to establish 3D simulating model of MOTOMAN-HP6 arc welding robot. The kinematic model under link-pole coordinate system is established by the second development function offered by UG/OPEN API and the method of programming using VC ＋＋ 6. 0. The methods of founding model and operational procedures are introduced, which provides a good basis for off-line programming technique under Unigraphies condition.展开更多
The effect of arc plasma on electrode erosion in a liquid metal current limiter （LMCL） is studied. Based on a simplified two-dimensional magnetohydrodynamic model, the elongated GaInSn metal vapor arc and its contra...The effect of arc plasma on electrode erosion in a liquid metal current limiter （LMCL） is studied. Based on a simplified two-dimensional magnetohydrodynamic model, the elongated GaInSn metal vapor arc and its contraction process in a liquid metal current limiter are simulated. The distributions of temperature, pressure and velocity of the arc plasma are calculated. The simulation results indicate that the electrode erosion is mainly caused by two high temperature gas jet flows arising from the pressure gradient, which is a result of the non-uniform arc temperature distribution. The gas flows, which act as jets onto the electrode surface, lead to the evaporation of the electrode material form the surface. A redesign structure of the electrode is proposed and implemented according to the analysis, which greatly increased the service life of the electrode.展开更多
基金support from National Natural Science Foundation of China under Contract(NO.51966005)Yunnan Fundamental Research Projects(NO.202301AT070469)Yunnan Major Scientific and Technological Projects(NO.202202AG050002).
文摘Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt flow patterns and in the formation of stagnant regions,commonly referred to as dead zones.To better understand the internal flow dynamics and thermal behavior of the furnace,this study develops a multiphysics coupled model that integrates fluid heat transfer with Maxwell’s electromagnetic field equations.Numerical simulations are conducted to systematically examine how key operational parameters,such as electric current and arc characteristics,affect the heat transfer performance inside the furnace.The analysis reveals that arc length is the dominant factor governing both current density and heat distribution in the molten bath.Specifically,increasing the arc length from 200 mm to 400 mm results in a 16.1%rise in maximum current density within the titanium slag layer,from 7128 A/m^(2) to 8270 A/m^(2).However,a longer arc also introduces higher interfacial thermal resistance,which impedes heat transfer efficiency and leads to a significant drop in the peak temperature of the titanium slag,from 2618 K to 2125 K.These findings underscore the dual impact of arc length on both electrical and thermal behavior,highlighting the need for careful optimization.
文摘To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal,and flow fields.Numerical simulation was performed to analyze the dynamic evolution of varying-mass electrode fragments during the vacuum arc remelting(VAR)of a∅508-mm TC2 titanium alloy in-got.The results indicate that Mn segregation caused by 15-kg electrode fragmentation during the VAR process of a TC2 titanium alloy ingot corresponds to the segregation observed in the TC2 titanium alloy bar.The numerical simulation of the VAR process provides effective result prediction and technical support for solving practical problems in smelting.
基金supported in part by China Scholarship Council under Grant 202208200010。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of WAAM processes,which involves intricate thermal dynamics,phase transitions,and metallurgical,mechanical,and chemical interactions,presents considerable challenges in final product qualities.Simulation technologies in WAAM have proven invaluable,providing accurate predictions in key areas such as material properties,defect identification,deposit morphology,and residual stress.These predictions play a critical role in optimising manufacturing strategies for the final product.This paper provides a comprehensive review of the simulation techniques applied in WAAM,tracing developments from 2013 to 2023.Initially,it analyses the current challenges faced by simulation methods in three main areas.Subsequently,the review explores the current modelling approaches and the applications of these simulations.Following this,the paper discusses the present state of WAAM simulation,identifying specific issues inherent to WAAM simulation itself.Finally,through a thorough review of existing literature and related analysis,the paper offers future perspectives on potential advancements in WAAM simulation strategies.
基金Supported by National Natural Science Foundation of China(Grant No.52205072).
文摘Owing to their rolling friction,two-dimensional piston pumps are highly suitable as power components for electro-hydrostatic actuators(EHAs).These pumps are particularly advantageous for applications requiring high efficiency and reliability.However,the ambiguity surrounding the output flow characteristics of individual two-dimensional pumps poses a significant challenge in achieving precise closed-loop control of the EHA positions.To address this issue,this study established a comprehensive numerical model that included gap leakage to analyze the impact of leakage on the output flow characteristics of a two-dimensional piston pump.The validity of the numerical analysis was indirectly confirmed through meticulous measurements of the leakage and volumetric efficiency,ensuring robust results.The research findings indicated that,at lower pump speeds,leakage significantly affected the output flow rate,leading to potential inefficiencies in the system.Conversely,at higher rotational speeds,the impact of leakage was less pronounced,implying that the influence of leakage on the pump outlet flow must be carefully considered and managed for EHAs to perform position servo control.Additionally,the research demonstrates that two-dimensional motion does not have a unique or additional effect on pump leakage,thus simplifying the design considerations.Finally,the study concluded that maintaining an oil-filled leakage environment is beneficial because it helps reduce the impact of leakage and enhances the overall volumetric efficiency of the pump system.
基金supported by National Natural Science Foundation of China(Nos.92066108 and 51277061)。
文摘The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.
基金the National Natural Science Foundation of China(No.51665037)。
文摘The numerical simulation of arc was carried out for both conventional melt inert gas(MIG)welding and ultrasonic assisted melt inert gas(U-MIG)welding.Based on the model established by Fluent,the arc shape,temperature field,and potential distribution were simulated.The study found that the shape of the arc changed when ultrasonic was added radially;the high-temperature area of the arc stretched,and the temperature peak increased.But as the current increased,the increase in temperature decreased.In addition,under the same conditions,the potential of U-MIG decreased and the pressure on the workpiece increased.To verify the accuracy of the simulation results,welding experiments under identical conditions were carried out,and a high-speed camera was used to collect dynamic pictures of the arc.The simulation results were in a favorable agreement with the experimental results,which provided a certain reference value for ultrasonic assisted arc welding.
基金supported by Natural Science Foundation of Heilongjiang Province,China(Grant No.LH2019E057).
文摘The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the condition of Ar-He alternating gas supply,the arc is alternately converted between Ar arc and He arc with an alternating gas supply cycle,which has obvious arc change characteristics.The FLUENT software was used to numerically simulate the characteristics of the TIG arc under the condition of alternating gas supply,and the arc temperature field,arc pressure,electric potential and current density distribution under the condition of alternating gas supply were obtained.Combined with the real-time data of arc pressure measured by the water-cooled copper plate with holes,it is proved that the TIG arc has obvious dynamic characteristics under the condition of Ar-He alternating gas supply.This unique dynamic TIG arc acts on the 5A06 aluminum alloy weld,causing the molten pool to stir,resulting in uniform microstructure and grain refinement at the weld,and thereby improving the mechanical properties of the welded joint.
文摘Instead of the capillary plasma generator(CPG),a discharge rod plasma generator(DRPG)is used in the30 mm electrothermal-chemical(ETC)gun to improve the ignition uniformity of the solid propellant.An axisymmetric two-dimensional interior ballistics model of the solid propellant ETC gun(2D-IB-SPETCG)is presented to describe the process of the ETC launch.Both calculated pressure and projectile muzzle velocity accord well with the experimental results.The feasibility of the 2D-IB-SPETCG model is proved.Depending on the experimental data and initial parameters,detailed distribution of the ballistics parameters can be simulated.With the distribution of pressure and temperature of the gas phase and the propellant,the influence of plasma during the ignition process can be analyzed.Because of the radial flowing plasma,the propellant in the area of the DRPG is ignited within 0.01 ms,while all propellant in the chamber is ignited within 0.09 ms.The radial ignition delay time is much less than the axial delay time.During the ignition process,the radial pressure difference is less than 5 MPa at the place 0.025 m away from the breech.The radial ignition uniformity is proved.The temperature of the gas increases from several thousand K(conventional ignition)to several ten thousand K(plasma ignition).Compare the distribution of the density and temperature of the gas,we know that low density and high temperature gas appears near the exits of the DRPG,while high density and low temperature gas appears at the wall near the breech.The simulation of the 2D-IB-SPETCG model is an effective way to investigate the interior ballistics process of the ETC launch.The 2D-IB-SPETC model can be used for prediction and improvement of experiments.
基金Project supported by the National Natural Science Foundation of China (Grant Nos. 62004151, 62274126, 62274126, 61874083, and 61804113)the China Postdoctoral Science Foundation (Grant No. 2020T130490)。
文摘Perovskite/silicon(Si) tandem solar cells have been recognized as the next-generation photovoltaic technology with efficiency over 30% and low cost. However, the intrinsic instability of traditional three-dimensional(3D) hybrid perovskite seriously hinders the lifetimes of tandem devices. In this work, the quasi-two-dimensional(2D)(BA)_(2)(MA)_(n-1)Pbn I_(3n+1)(n = 1, 2, 3, 4, 5)(where MA denotes methylammonium and BA represents butylammonium), with senior stability and wider bandgap, are first used as an absorber of semitransparent top perovskite solar cells(PSCs) to construct a fourterminal(4T) tandem devices with a bottom Si-heterojunction cell. The device model is established by Silvaco Atlas based on experimental parameters. Simulation results show that in the optimized tandem device, the top cell(n = 4) obtains a power conversion efficiency(PCE) of 17.39% and the Si bottom cell shows a PCE of 11.44%, thus an overall PCE of 28.83%. Furthermore, by introducing a 90-nm lithium fluoride(LiF) anti-reflection layer to reduce the surface reflection loss, the current density(J_(sc)) of the top cell is enhanced from 15.56 m A/cm^(2) to 17.09 m A/cm^(2), the corresponding PCE reaches 19.05%, and the tandem PCE increases to 30.58%. Simultaneously, in the cases of n = 3, 4, and 5, all the tandem PCEs exceed the limiting theoretical efficiency of Si cells. Therefore, the 4T quasi-2D perovskite/Si devices provide a more cost-effective tandem strategy and long-term stability solutions.
基金supported by National Natural Science Foundation of China (Nos.10635010,10572035)
文摘The characteristics of a collisional dual frequency （DF） sheath near an electrode with a cylindrical hole are studied by utilizing a two-dimensional model which includes time-dependent fluid equations coupled with the Poisson equation and an equivalent-circuit model, The effects of the gas pressure on the two-dimensional profiles of the potential, electric field, ion fluid velocity in a DF sheath are investigated. The simulation results show that the cylindrical hole on the electrode has a significant influence on the DF sheath structure, i.e., the sheath profile tends to wrap around the contour of the hole feature. Moreover, it is shown that the structure of the DF sheath is different from that of a single frequency （SF） sheath because the profile of the DF sheath is modulated by the combination of the high and low frequency sources. In addition the characteristics of the DF sheath are obviously affected by the collisional effects in the DF sheath.
基金The project supported by the National Natural Science Foundation of China(No.19975008 and 10275009)and by MOEC (Ministry of Education,China)Grant for Cross-Century Excellent ScholarSupport from the Natural Sciences and Engineering Research Council of C
文摘The characteristics of collisional radio-frequency (rf) sheath dynamics over an elec-trode with a cylindrical hole is simulated by means of a self-consistent model which consists of two-dimensional time-dependent fluid equations coupled with Poisson equation. In addition, an equivalent-circuit model is coupled to the fluid equations in order to self-consistently determine re-lationship between the instantaneous potential at the rf-biased electrode and the sheath thickness. Two-dimensional profiles of the potential, the ion fluid velocity, and the distributions of the ion and electron densities within the sheath are computed under various discharge conditions, such as the discharge powers and the gas pressures. The results show that the existence of the cylindrical hole on the electrode significantly affects the sheath structure and generates a potential trap in the horizontal direction, which is particularly strong when the sheath thickness is comparable to the depth of the hole. Moreover, it is found that the collisional effects have a significant influence on the sheath characteristics.
基金Supported by the Fund of National Nature Sciences of China
文摘This study deals with the general numerical model to simulate the two-dimensional tidal flow, flooding wave (long wave) and shallow water waves (short wave). The foundational model is based on nonlinear Boussinesq equations. Numerical method for modelling the short waves is investigated in detail. The forces, such as Coriolis forces, wind stress, atmosphere and bottom friction, are considered. A two-dimensional implicit difference scheme of Boussinesq equations is proposed. The low-reflection outflow open boundary is suggested. By means of this model,both velocity fields of circulation current in a channel with step expansion and the wave diffraction behind a semi-infinite breakwater are computed, and the results are satisfactory.
基金Supported by the Fundamental Research Funds in Heilongjiang Provincial Universities of China under Grant No 135209312
文摘A two-dimensional self-consistent fluid model is employed to investigate radio-frequency process parameters on the plasma properties in Ar microdischarges. The neutral gas density and temperature balance equations are taken into account. We mainly investigate the effect of the electrode gap on the spatial distribution of the electron density and electron temperature profiles, due to a mode transition from the regime（secondary electrons emission is responsible for the significant ionization） to the regime（sheath oscillations and bulk electrons are responsible for sustaining discharge） induced by a sudden decrease of electron density and electron temperature.The pressure, radio-frequency sources frequency and voltage effects on the electron density are also elaborately investigated.
文摘Based on the existing component models in the Pspice software package, a combined model for Insulat- ed the Bipolar Transistor (IGBT) is established, in which a non - linear is introduced to represent the parasitic capacitance. Using this model, computerized simulation is conducted for the FB - ZVZCS - PWM soft - ewitching converter,the switching and energy-transferring characteristics of the components are analyzed.The simulation results are testified by experiments.It is proved that by abopting appropriate models,computerized simulation becomes an effective tool for investigation of arc welding inverter power source.
基金supported by National Key Basic Research Program of China (973 Program) (Nos.2015CB251002,6132620303)National Natural Science Foundation of China (Nos.51221005,51377128,51577144)the Fundamental Research Funds for the Central Universities,China
文摘In this paper, to simulate the arc motion in an air circuit breaker （ACB）, a three- dimensional magneto-hydrodynamic （MHD） model is developed, considering the influence of ther- mal radiation, the change of physical parameters of arc plasma and the nonlinear characteristic of ferromagnetic material. The distributions of pressure, temperature, gas flow and current density of arc plasma in the arc region are calculated. The simulation results show some phenomena which discourage arc interruption, such as back commutation and arc burning at the back of the splitter plate. To verify the simulation model, the arc motion is studied experimentally. The influences of the material and position of the innermost barrier plate are analyzed mainly. It proved that the model developed in this paper can efficiently simulate the arc motion. The results indicate that the insulation barrier plate close to the top of the splitter plate is conducive to the arc splitting, which leads to the significant increase of the arc voltage, so it is better for arc interruption. The research can provide methods and references to the optimization of ACB design.
基金the National Basic Research Program (973) of China(No.2007CB613802)
文摘The metallurgical structure and composition of ingots which depend critically on the fluid motion within the molten pool during the vacuum arc remelting(VAR)process have important effect on the subsequent mechanical processes like forging,rolling and welding.In order to determine the fluid motion of molten pool,a 2D finite element model is established using ANSYS10.0 software,combined with the turbulent fluid flow and heat transfer.The fluid motion caused by thermo buoyancy forces is investigated at different VAR processes in the present study.The results indicate that the fluid flows symmetrically along the axis of the molten pool and clockwisely along the circle at the right pool’s profile.It is also shown that the maximum velocity increases with increasing melting rate and a direct proportional relationship exists.
基金Natural Science Foundation of Tianjin(No.07JCYBJC04400).
文摘The motion simulation of arc welding robot is the basis of the system of robot off-line programming, and it has been one of the important research directions. The UGNX 4. 0 is adopted to establish 3D simulating model of MOTOMAN-HP6 arc welding robot. The kinematic model under link-pole coordinate system is established by the second development function offered by UG/OPEN API and the method of programming using VC ＋＋ 6. 0. The methods of founding model and operational procedures are introduced, which provides a good basis for off-line programming technique under Unigraphies condition.
基金supported by National Natural Science Foundation of China(No.51207125)State Key Laboratory of Electrical Insulation and Power Equipment of China(No.EIPE13312)
文摘The effect of arc plasma on electrode erosion in a liquid metal current limiter （LMCL） is studied. Based on a simplified two-dimensional magnetohydrodynamic model, the elongated GaInSn metal vapor arc and its contraction process in a liquid metal current limiter are simulated. The distributions of temperature, pressure and velocity of the arc plasma are calculated. The simulation results indicate that the electrode erosion is mainly caused by two high temperature gas jet flows arising from the pressure gradient, which is a result of the non-uniform arc temperature distribution. The gas flows, which act as jets onto the electrode surface, lead to the evaporation of the electrode material form the surface. A redesign structure of the electrode is proposed and implemented according to the analysis, which greatly increased the service life of the electrode.
