In this study, shaking table tests were performed to investigate the dynamic characteristics of a mold transformer. Based on the test results, rotary friction dampers were developed to mitigate the excessive lateral d...In this study, shaking table tests were performed to investigate the dynamic characteristics of a mold transformer. Based on the test results, rotary friction dampers were developed to mitigate the excessive lateral displacement that occurred along the direction of the weak stiffness axis of the mold transformer. In addition, shaking table tests were performed by attaching friction dampers to both sides of the mold transformer. Based on the shaking table test results, the natural frequency, mode vector, and damping ratio of the mold transformer were derived using the transfer function and half-power bandwidth. The test results indicated that the use of friction dampers can decrease the displacement and acceleration response of the mold transformer. Finally, dynamic structural models were established considering the component connectivity and mass distribution of the mold transformer. In addition, a numerical strategy was proposed to calibrate the stiffness coefficients of the mold transformer, thereby facilitating the relationship between generalized mass and stiffness. The results indicated that the analytical model based on the calibration strategy of stiffness coefficients can reasonably simulate the dynamic behavior of the mold transformer using friction dampers with regard to transfer function, displacement, and acceleration response.展开更多
This paper presents a new theoretical model to determine the optimal axial preload of a spindle system, for challenging the traditional method which relies heavily on experience of engineers. The axial preloading stif...This paper presents a new theoretical model to determine the optimal axial preload of a spindle system, for challenging the traditional method which relies heavily on experience of engineers. The axial preloading stiffness was treated as the sum of the spindle modal stiffness and the framework elastic stiffness, based on a novel concept that magnitude of preloads can be controlled by measuring the resonant frequency of a spindle system. By employing an example of a certain type of aircraft simulating rotary table, the modal stiffness was measured on the Agilent 35670A Dynamic Signal Analyzer by experimental modal analysis. The equivalent elastic stiffness was simulated by both finite element analysis in ANSYS? and a curve fitting in MATLAB?. Results showed that the static preloading stiffness of the spindle was 7.2125×107 N/m, and that the optimal preloading force was 120.0848 N. Practical application proved the feasibility of our method.展开更多
Rotary tables are equipments in precision machinery applied in five-axis Machine Tools and CMM （Coordinate Measuring Machines）, offering rotational （C-axis） and tilting motion （A-axis）, allowing the obtaining of...Rotary tables are equipments in precision machinery applied in five-axis Machine Tools and CMM （Coordinate Measuring Machines）, offering rotational （C-axis） and tilting motion （A-axis）, allowing the obtaining of several configurations for manufacturing or inspection of parts with complex geometries. The demand for high accuracy, high efficiency and fewer errors in the positioning of the part in precision machines increases every day, thus ensuring their high confidence and the use of aerostatic bearings enable constructive innovations to the equipment. In this context, this work presents the mechanical design, the development and error analysis of a prototype of an aerostatic rotary table. This study emphasizes the analysis of a prototype that uses the air as a working principle for reducing friction between moving parts, increasing the mechanical efficiency, and its influence of motion error is also discussed based on the experimental results. For the geometrical errors analysis, experimental tests were realized in laboratory using a DBB （Double Ballbar）. The tests are performed with only one axis moving, observing the behavior of the system for different feedrate at the C-axis.展开更多
为了解决机载光电转台受摩擦力矩、姿态扰动以及机体振动等影响导致跟踪精度降低的问题,提出一种基于电流环的5阶扩张状态观测器(Extended State Observer,ESO)的控制方法。依据电流环的高带宽特性,能够快速响应非线性力矩扰动的变化,...为了解决机载光电转台受摩擦力矩、姿态扰动以及机体振动等影响导致跟踪精度降低的问题,提出一种基于电流环的5阶扩张状态观测器(Extended State Observer,ESO)的控制方法。依据电流环的高带宽特性,能够快速响应非线性力矩扰动的变化,对电流环进行PI校正后得出3阶被控系统,并以此来建立4阶ESO使其抑制摩擦力矩以及姿态扰动,并采用期望频率校正法设计控制器。为进一步解决在高频振动下ESO由于高增益的特性反而严重影响其观测精度的问题,在4阶ESO中引入1阶滤波器的微分方程来重构5阶ESO抑制高频振动,并通过李雅普诺夫对其进行稳定性证明。实验结果表明:5阶ESO算法相较于比例-积分-微分算法和4阶ESO算法在(2°0.5 Hz)的姿态扰动下,跟踪误差RMS值分别降低了52.5%和10.2%;在摩擦力矩抑制方面提升了51%和18%;在振动抑制方面提升了69.7%和57.1%,有效提升了光电转台系统的跟踪精度。展开更多
In order to meet the polishing requirement of faucets and other products,a novel multi-station rotary polishing robot is designed,which is a PPPR + RR type of degree of freedom( DOF) distribution structure,and is simi...In order to meet the polishing requirement of faucets and other products,a novel multi-station rotary polishing robot is designed,which is a PPPR + RR type of degree of freedom( DOF) distribution structure,and is similar to dual-arm robot. Forward and inverse kinematic analysis is carried out by robot modeling. In order to make this robot structure more compact,first of all,X,Y and Z three moving degrees of freedom( DOF) limit stroke polishing need is calculated by using an artificial fish swarm algorithm,which analyzes dexterous workspace of this robot. Then,on the basis of the above analysis,the three DOF stroke is optimized. Simulation and polishing experimental results verify that this polishing robot with optimized stroke parameters can meet the polishing needs of faucets and other bathroom pieces.展开更多
This paper presents an optimization method to compute the rotary axes of a 5-axis FDM printer whose A-and C-axes have large deviations relative to the x-and z-directions.The optimization model is designed according to...This paper presents an optimization method to compute the rotary axes of a 5-axis FDM printer whose A-and C-axes have large deviations relative to the x-and z-directions.The optimization model is designed according to the kinematic model in which a point rotates around a spatial line in the machine coordinate system of the printer.The model considers the A-and C-axes as two spatial lines.It is a two-object optimization model including two aspects.One is that the sum of deviations between the measured and computed points should be small;the other is that the deviations should be uniformly distributed for every measured point.A comparison of the new optimization method with conventional error-compensation methods reveals that the former has higher location accuracy.Using the optimized AC axes,5-axis 3D printing paths are planned for some complex workpieces.Data analysis and printing samples show that the optimized AC axes satisfy 5-axes FDM printing requirements for nozzles with a diameter of 1.0 mm.展开更多
基金Basic Science Research Program of the National Research Foundation of Korea under Grant Nos.NRF-2020R1A6A1A03044977 and NRF2022R1A2C2004351。
文摘In this study, shaking table tests were performed to investigate the dynamic characteristics of a mold transformer. Based on the test results, rotary friction dampers were developed to mitigate the excessive lateral displacement that occurred along the direction of the weak stiffness axis of the mold transformer. In addition, shaking table tests were performed by attaching friction dampers to both sides of the mold transformer. Based on the shaking table test results, the natural frequency, mode vector, and damping ratio of the mold transformer were derived using the transfer function and half-power bandwidth. The test results indicated that the use of friction dampers can decrease the displacement and acceleration response of the mold transformer. Finally, dynamic structural models were established considering the component connectivity and mass distribution of the mold transformer. In addition, a numerical strategy was proposed to calibrate the stiffness coefficients of the mold transformer, thereby facilitating the relationship between generalized mass and stiffness. The results indicated that the analytical model based on the calibration strategy of stiffness coefficients can reasonably simulate the dynamic behavior of the mold transformer using friction dampers with regard to transfer function, displacement, and acceleration response.
文摘This paper presents a new theoretical model to determine the optimal axial preload of a spindle system, for challenging the traditional method which relies heavily on experience of engineers. The axial preloading stiffness was treated as the sum of the spindle modal stiffness and the framework elastic stiffness, based on a novel concept that magnitude of preloads can be controlled by measuring the resonant frequency of a spindle system. By employing an example of a certain type of aircraft simulating rotary table, the modal stiffness was measured on the Agilent 35670A Dynamic Signal Analyzer by experimental modal analysis. The equivalent elastic stiffness was simulated by both finite element analysis in ANSYS? and a curve fitting in MATLAB?. Results showed that the static preloading stiffness of the spindle was 7.2125×107 N/m, and that the optimal preloading force was 120.0848 N. Practical application proved the feasibility of our method.
文摘Rotary tables are equipments in precision machinery applied in five-axis Machine Tools and CMM （Coordinate Measuring Machines）, offering rotational （C-axis） and tilting motion （A-axis）, allowing the obtaining of several configurations for manufacturing or inspection of parts with complex geometries. The demand for high accuracy, high efficiency and fewer errors in the positioning of the part in precision machines increases every day, thus ensuring their high confidence and the use of aerostatic bearings enable constructive innovations to the equipment. In this context, this work presents the mechanical design, the development and error analysis of a prototype of an aerostatic rotary table. This study emphasizes the analysis of a prototype that uses the air as a working principle for reducing friction between moving parts, increasing the mechanical efficiency, and its influence of motion error is also discussed based on the experimental results. For the geometrical errors analysis, experimental tests were realized in laboratory using a DBB （Double Ballbar）. The tests are performed with only one axis moving, observing the behavior of the system for different feedrate at the C-axis.
文摘为了解决机载光电转台受摩擦力矩、姿态扰动以及机体振动等影响导致跟踪精度降低的问题,提出一种基于电流环的5阶扩张状态观测器(Extended State Observer,ESO)的控制方法。依据电流环的高带宽特性,能够快速响应非线性力矩扰动的变化,对电流环进行PI校正后得出3阶被控系统,并以此来建立4阶ESO使其抑制摩擦力矩以及姿态扰动,并采用期望频率校正法设计控制器。为进一步解决在高频振动下ESO由于高增益的特性反而严重影响其观测精度的问题,在4阶ESO中引入1阶滤波器的微分方程来重构5阶ESO抑制高频振动,并通过李雅普诺夫对其进行稳定性证明。实验结果表明:5阶ESO算法相较于比例-积分-微分算法和4阶ESO算法在(2°0.5 Hz)的姿态扰动下,跟踪误差RMS值分别降低了52.5%和10.2%;在摩擦力矩抑制方面提升了51%和18%;在振动抑制方面提升了69.7%和57.1%,有效提升了光电转台系统的跟踪精度。
基金Supported by the Key Research and Development Project of Yangzhou--Industry Preview and Key Projects(No.YZ2015011)
文摘In order to meet the polishing requirement of faucets and other products,a novel multi-station rotary polishing robot is designed,which is a PPPR + RR type of degree of freedom( DOF) distribution structure,and is similar to dual-arm robot. Forward and inverse kinematic analysis is carried out by robot modeling. In order to make this robot structure more compact,first of all,X,Y and Z three moving degrees of freedom( DOF) limit stroke polishing need is calculated by using an artificial fish swarm algorithm,which analyzes dexterous workspace of this robot. Then,on the basis of the above analysis,the three DOF stroke is optimized. Simulation and polishing experimental results verify that this polishing robot with optimized stroke parameters can meet the polishing needs of faucets and other bathroom pieces.
基金Supported by the National Natural Science Foundation of China(51975281,51705183).
文摘This paper presents an optimization method to compute the rotary axes of a 5-axis FDM printer whose A-and C-axes have large deviations relative to the x-and z-directions.The optimization model is designed according to the kinematic model in which a point rotates around a spatial line in the machine coordinate system of the printer.The model considers the A-and C-axes as two spatial lines.It is a two-object optimization model including two aspects.One is that the sum of deviations between the measured and computed points should be small;the other is that the deviations should be uniformly distributed for every measured point.A comparison of the new optimization method with conventional error-compensation methods reveals that the former has higher location accuracy.Using the optimized AC axes,5-axis 3D printing paths are planned for some complex workpieces.Data analysis and printing samples show that the optimized AC axes satisfy 5-axes FDM printing requirements for nozzles with a diameter of 1.0 mm.
