The dynamic performance of the coupling shaft system in a carpet tufting machine is the most critical factor affecting the carpet tufting machine's efficiency,and the product quality of the tufted carpet. To deter...The dynamic performance of the coupling shaft system in a carpet tufting machine is the most critical factor affecting the carpet tufting machine's efficiency,and the product quality of the tufted carpet. To determine how to avoid resonance produced by the coupling shaft system's vibration during the weaving process,the dynamic performance of a coupling shaft system in a carpet tufting machine was analyzed. Focusing on a DHGN801D-400 carpet tufting machine,a dynamic model of coupling shaft system was established by utilizing transfer matrix methodology. On the basis of this model,the natural frequencies and mode shapes of the coupling shaft system were obtained through simulations. The correctness of the theoretical model and the dynamic performance of the coupling shaft system were validated by experiments. The first order natural frequency of the coupling shaft system was close to 600 r / min. A conclusion can thus be drawn that operating the carpet tufting machine near this speed should be avoided as much as possible.展开更多
In view of the lack of research on the information model of tufting carpet machine in China,an information modeling method based on Object Linking and Embedding for Process Control Unified Architecture(OPC UA)framewor...In view of the lack of research on the information model of tufting carpet machine in China,an information modeling method based on Object Linking and Embedding for Process Control Unified Architecture(OPC UA)framework was proposed to solve the problem of“information island”caused by the differentiated data interface between heterogeneous equipment and system in tufting carpet machine workshop.This paper established an information model of tufting carpet machine based on analyzing the system architecture,workshop equipment composition and information flow of the workshop,combined with the OPC UA information modeling specification.Subsequently,the OPC UA protocol is used to instantiate and map the information model,and the OPC UA server is developed.Finally,the practicability of tufting carpet machine information model under the OPC UA framework and the feasibility of realizing the information interconnection of heterogeneous devices in the tufting carpet machine digital workshop are verified.On this basis,the cloud and remote access to the underlying device data are realized.The application of this information model and information integration scheme in actual production explores and practices the application of OPC UA technology in the digital workshop of tufting carpet machine.展开更多
In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns ...In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns at the output side of each roller tends to decrease one by one.Afterwards,a computing formula of wrap angle of yarn passing through the feed roller is deduced by application of triangle geometry method.By analyzing the effect of each parameter on the yarn tension,values of the space between rollers and the roller diameter are proposed for design reference,and relations between the yarn tension and the two key parameters,the friction coefficient of roller surface and the speed of rollers,are illustrated in detail.Consequently,a policy is drawn out to control the yarn tension.The results of this paper provide not only theory foundation for empirical settings of the operational parameters of tufting machine,but also theory support for further research on yarn tension-control methods.展开更多
基金National Natural Science Foundation of China(No.51175075)the Research and Innovation Project of Shanghai Municipal Education Commission,China(No.15ZZ034)
文摘The dynamic performance of the coupling shaft system in a carpet tufting machine is the most critical factor affecting the carpet tufting machine's efficiency,and the product quality of the tufted carpet. To determine how to avoid resonance produced by the coupling shaft system's vibration during the weaving process,the dynamic performance of a coupling shaft system in a carpet tufting machine was analyzed. Focusing on a DHGN801D-400 carpet tufting machine,a dynamic model of coupling shaft system was established by utilizing transfer matrix methodology. On the basis of this model,the natural frequencies and mode shapes of the coupling shaft system were obtained through simulations. The correctness of the theoretical model and the dynamic performance of the coupling shaft system were validated by experiments. The first order natural frequency of the coupling shaft system was close to 600 r / min. A conclusion can thus be drawn that operating the carpet tufting machine near this speed should be avoided as much as possible.
文摘In view of the lack of research on the information model of tufting carpet machine in China,an information modeling method based on Object Linking and Embedding for Process Control Unified Architecture(OPC UA)framework was proposed to solve the problem of“information island”caused by the differentiated data interface between heterogeneous equipment and system in tufting carpet machine workshop.This paper established an information model of tufting carpet machine based on analyzing the system architecture,workshop equipment composition and information flow of the workshop,combined with the OPC UA information modeling specification.Subsequently,the OPC UA protocol is used to instantiate and map the information model,and the OPC UA server is developed.Finally,the practicability of tufting carpet machine information model under the OPC UA framework and the feasibility of realizing the information interconnection of heterogeneous devices in the tufting carpet machine digital workshop are verified.On this basis,the cloud and remote access to the underlying device data are realized.The application of this information model and information integration scheme in actual production explores and practices the application of OPC UA technology in the digital workshop of tufting carpet machine.
文摘In the carpet tufting machine,feed rollers are used to guide the yarns positively.After deducing the general Euler formula of yarn tension under positive guide of rollers,a conclusion is got that the tension of yarns at the output side of each roller tends to decrease one by one.Afterwards,a computing formula of wrap angle of yarn passing through the feed roller is deduced by application of triangle geometry method.By analyzing the effect of each parameter on the yarn tension,values of the space between rollers and the roller diameter are proposed for design reference,and relations between the yarn tension and the two key parameters,the friction coefficient of roller surface and the speed of rollers,are illustrated in detail.Consequently,a policy is drawn out to control the yarn tension.The results of this paper provide not only theory foundation for empirical settings of the operational parameters of tufting machine,but also theory support for further research on yarn tension-control methods.
