With the continuous advancement in topology optimization and additive manufacturing(AM)technology,the capability to fabricate functionally graded materials and intricate cellular structures with spatially varying micr...With the continuous advancement in topology optimization and additive manufacturing(AM)technology,the capability to fabricate functionally graded materials and intricate cellular structures with spatially varying microstructures has grown significantly.However,a critical challenge is encountered in the design of these structures–the absence of robust interface connections between adjacent microstructures,potentially resulting in diminished efficiency or macroscopic failure.A Hybrid Level Set Method(HLSM)is proposed,specifically designed to enhance connectivity among non-uniform microstructures,contributing to the design of functionally graded cellular structures.The HLSM introduces a pioneering algorithm for effectively blending heterogeneous microstructure interfaces.Initially,an interpolation algorithm is presented to construct transition microstructures seamlessly connected on both sides.Subsequently,the algorithm enables the morphing of non-uniform unit cells to seamlessly adapt to interconnected adjacent microstructures.The method,seamlessly integrated into a multi-scale topology optimization framework using the level set method,exhibits its efficacy through numerical examples,showcasing its prowess in optimizing 2D and 3D functionally graded materials(FGM)and multi-scale topology optimization.In essence,the pressing issue of interface connections in complex structure design is not only addressed but also a robust methodology is introduced,substantiated by numerical evidence,advancing optimization capabilities in the realm of functionally graded materials and cellular structures.展开更多
Ternary transition metal dichalcogenide alloys with spatially graded bandgaps are an emerging class of two-dimensional materials with unique features,which opens up new potential for device applications.Here,visible–...Ternary transition metal dichalcogenide alloys with spatially graded bandgaps are an emerging class of two-dimensional materials with unique features,which opens up new potential for device applications.Here,visible–near-infrared and self-powered phototransistors based on spatially bandgap-graded MoS2(1−x)Se2x alloys,synthesized by a simple and controllable chemical solution deposition method,are reported.The graded bandgaps,arising from the spatial grading of Se composition and thickness within a single domain,are tuned from 1.83 to 1.73 eV,leading to the formation of a homojunction with a builtin electric field.Consequently,a strong and sensitive gate-modulated photovoltaic effect is demonstrated,enabling the homojunction phototransistors at zero bias to deliver a photoresponsivity of 311 mA W−1,a specific detectivity up to^10^11 Jones,and an on/off ratio up to^10^4.Remarkably,when illuminated by the lights ranging from 405 to 808 nm,the biased devices yield a champion photoresponsivity of 191.5 A W−1,a specific detectivity up to^1012 Jones,a photoconductive gain of 10^6–10^7,and a photoresponsive time in the order of^50 ms.These results provide a simple and competitive solution to the bandgap engineering of two-dimensional materials for device applications without the need for p–n junctions.展开更多
A model of grade transition is presented for a commercialized fluidized bed gas-phase polyethylene production process. The quantity of off-specification product and the time of grade transition can be minimized by the...A model of grade transition is presented for a commercialized fluidized bed gas-phase polyethylene production process. The quantity of off-specification product and the time of grade transition can be minimized by the optimization of operating variables, such as polymerization temperature, the ratio of hydrogen to ethylene, the ratio of co-monomer to ethylene, feed rate of catalyst, and bed level. A new performance index, the ratio of melt flow (MFR), is included in the objective function, for restraining the sharp adjustment of operation variables and narrowing the distribution of molecular weight of the resin. It is recommended that catalyst feed rate and bed level are decreased in order to reduce the grade transition time and the quantity of off-specification product. This optimization problem is solved by an algorithm of sequential quadratic programming (SQP) in MATLAB. There is considerable difference between the forward transition and reverse transition of grade with regard to the operating variables due to the non-linearity of the system. The grade transition model is extended to a high space time yield (STY) process with the so-called condensed model operation. In the end, an optimization strategy for multi-product transition is proposed with two-level optimization of the objective function J(x,u) on the basis of the optimal grade transition model. A sequential transition of six commercial polyethylene grades is illustrated for an optimal multi-product operation.展开更多
Since it is often difficult to build differential algebraic equations (DAEs) for chemical processes, a new data-based modeling approach is proposed using ARX (AutoRegressive with eXogenous inputs) combined with neural...Since it is often difficult to build differential algebraic equations (DAEs) for chemical processes, a new data-based modeling approach is proposed using ARX (AutoRegressive with eXogenous inputs) combined with neural network under partial least squares framework (ARX-NNPLS), in which less specific knowledge of the process is required but the input and output data. To represent the dynamic and nonlinear behavior of the process, the ARX combined with neural network is used in the partial least squares (PLS) inner model between input and output latent variables. In the proposed dynamic optimization strategy based on the ARX-NNPLS model, neither parameterization nor iterative solving process for DAEs is needed as the ARX-NNPLS model gives a proper representation for the dynamic behavior of the process, and the computing time is greatly reduced compared to conventional control vector parameterization method. To demonstrate the ARX-NNPLS model based optimization strategy, the polyethylene grade transition in gas phase fluidized-bed reactor is taken into account. The optimization results show that the final optimal trajectory of quality index determined by the new approach moves faster to the target values and the computing time is much less.展开更多
Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and stee...Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and steel at the electric transition joints have the drawbacks of cracking and separation at the interface surfaces. Cracking and separation at the electric transition joints are caused by the stress singularities that developed due to the mismatch in thermal and mechanical properties of each material. To overcome the drawback of electric transition joints, aluminum/steel functionally graded may be used as electric transition joints or proposed. Therefore manufacturing and investigation of aluminum/steel functionally graded materials fabricated by powder metallurgy process were carried out through the current work. Different samples with different layers of aluminum/steel functionally graded materials were compacted using steel die and punch at the same compacted pressure and sintered temperature. After investigating the different samples of aluminum/steel functionally graded materials under different fabrication conditions, the suitable fabrication regime was determined with the aid of microscopic observations.展开更多
In this paper,a two-layer hierarchical structure of optimization and control for polypropylene grade transition was raised to overcome process uncertain disturbances that led to the large deviation between the open-lo...In this paper,a two-layer hierarchical structure of optimization and control for polypropylene grade transition was raised to overcome process uncertain disturbances that led to the large deviation between the open-loop reference trajectory and the actual process.In the upper layer,the variant time scale based control vector parametric methods(VTS-CVP) was used for dynamic optimization of transition reference trajectory,while nonlinear model predictive controller(NMPC) based on closed-loop subspace and piece-wise linear(SSARX-PWL) model in the lower layer was tracking to the reference trajectory from the upper layer for overcoming high-frequency disturbances.Besides,mechanism about trajectory deviation detection and optimal trajectory updating online were introduced to ensure a smooth transition for the entire process.The proposed method was validated with the real data from an industrial double-loop propylene polymerization reaction process with developed dynamic mechanism mathematical model.展开更多
Water quality is critical to ensure that marine resources and the environment are utilized in a sustainable manner. The objective of this study is therefore to investigate the optimum placement of marine environmental...Water quality is critical to ensure that marine resources and the environment are utilized in a sustainable manner. The objective of this study is therefore to investigate the optimum placement of marine environmental monitoring sites to monitor water quality in Shanghai, China. To improve the mapping or estimation accuracy of the areas with different water quality grades, the monitoring sites were fixed in transition bands between areas of different grades rather than in other positions. Following bidirectional optimization method, first, 18 candidate sites were selected by filtering out specific site categories. Second, three of these were, in turn, eliminated because of the rule defined by the changes in the areas of water quality grades and by the standard deviation of the interpolation errors of dissolved inorganic nitrogen(DIN) and phosphate(PO_4-P). Furthermore, indicator kriging was employed to depict the transition bands between different water quality grades whenever new sampling sites were added. The four optimization projects of the newly added sites reveal that, all optimized sites were distributed in the transition bands of different water grades, and at the same time in the areas where the historical sites were sparsely distributed. New sites were also found in the overlap region of different transition bands. Additional sites were especially required in these regions to discriminate the boundaries of different water quality grades. Using the bidirectional optimization method of the monitoring sites, the boundaries of different water quality grades could be determined with a higher precision. As a result, the interpolation errors of DIN and PO_4-P could theoretically decrease.展开更多
近年来随着3D打印技术的飞速发展,材料挤出成型工艺制备功能梯度材料成为研究热点。材料之间的过渡是影响最终成型质量的关键因素。目前,国内外学者只研究了两种独立材料之间相互转变的过渡距离,对不同组分材料之间的转变研究较少。采...近年来随着3D打印技术的飞速发展,材料挤出成型工艺制备功能梯度材料成为研究热点。材料之间的过渡是影响最终成型质量的关键因素。目前,国内外学者只研究了两种独立材料之间相互转变的过渡距离,对不同组分材料之间的转变研究较少。采用双料筒打印机研究了不同组分材料之间的过渡距离,并通过实验探究不同进给量对过渡距离的影响,在保证打印质量的前提下得到了过渡距离最小的进给量。以Visual Studio 2019为开发平台提出一种新的进料策略缩短过渡距离,在路径规划中对切片得到点的材料信息进行判断,对组分增大的材料根据变化值计算其进给量并输出生成新型G代码。最终,采用新型G代码进行打印实验,缩短了材料过渡距离得到了理想的材料过渡曲线。展开更多
基金the National Key Research and Development Program of China(Grant Number 2021YFB1714600)the National Natural Science Foundation of China(Grant Number 52075195)the Fundamental Research Funds for the Central Universities,China through Program No.2172019kfyXJJS078.
文摘With the continuous advancement in topology optimization and additive manufacturing(AM)technology,the capability to fabricate functionally graded materials and intricate cellular structures with spatially varying microstructures has grown significantly.However,a critical challenge is encountered in the design of these structures–the absence of robust interface connections between adjacent microstructures,potentially resulting in diminished efficiency or macroscopic failure.A Hybrid Level Set Method(HLSM)is proposed,specifically designed to enhance connectivity among non-uniform microstructures,contributing to the design of functionally graded cellular structures.The HLSM introduces a pioneering algorithm for effectively blending heterogeneous microstructure interfaces.Initially,an interpolation algorithm is presented to construct transition microstructures seamlessly connected on both sides.Subsequently,the algorithm enables the morphing of non-uniform unit cells to seamlessly adapt to interconnected adjacent microstructures.The method,seamlessly integrated into a multi-scale topology optimization framework using the level set method,exhibits its efficacy through numerical examples,showcasing its prowess in optimizing 2D and 3D functionally graded materials(FGM)and multi-scale topology optimization.In essence,the pressing issue of interface connections in complex structure design is not only addressed but also a robust methodology is introduced,substantiated by numerical evidence,advancing optimization capabilities in the realm of functionally graded materials and cellular structures.
基金supported by Grants from the UK EPSRC Future Compound Semiconductor Manufacturing Hub(EP/P006973/1)the financial support from EPSRC(EP/L018330/1,EP/N032888/1)+3 种基金the U.S.Army Research Laboratory under Cooperative Agreement Number W911NF-16-2-0120the “973 Program—the National Basic Research Program of China” Special Funds for the Chief Young Scientis(2015CB358600)the Excellent Young Scholar Fund from National Natural Science Foundation of China(21422103)the China Scholarship Council(CSC)
文摘Ternary transition metal dichalcogenide alloys with spatially graded bandgaps are an emerging class of two-dimensional materials with unique features,which opens up new potential for device applications.Here,visible–near-infrared and self-powered phototransistors based on spatially bandgap-graded MoS2(1−x)Se2x alloys,synthesized by a simple and controllable chemical solution deposition method,are reported.The graded bandgaps,arising from the spatial grading of Se composition and thickness within a single domain,are tuned from 1.83 to 1.73 eV,leading to the formation of a homojunction with a builtin electric field.Consequently,a strong and sensitive gate-modulated photovoltaic effect is demonstrated,enabling the homojunction phototransistors at zero bias to deliver a photoresponsivity of 311 mA W−1,a specific detectivity up to^10^11 Jones,and an on/off ratio up to^10^4.Remarkably,when illuminated by the lights ranging from 405 to 808 nm,the biased devices yield a champion photoresponsivity of 191.5 A W−1,a specific detectivity up to^1012 Jones,a photoconductive gain of 10^6–10^7,and a photoresponsive time in the order of^50 ms.These results provide a simple and competitive solution to the bandgap engineering of two-dimensional materials for device applications without the need for p–n junctions.
文摘A model of grade transition is presented for a commercialized fluidized bed gas-phase polyethylene production process. The quantity of off-specification product and the time of grade transition can be minimized by the optimization of operating variables, such as polymerization temperature, the ratio of hydrogen to ethylene, the ratio of co-monomer to ethylene, feed rate of catalyst, and bed level. A new performance index, the ratio of melt flow (MFR), is included in the objective function, for restraining the sharp adjustment of operation variables and narrowing the distribution of molecular weight of the resin. It is recommended that catalyst feed rate and bed level are decreased in order to reduce the grade transition time and the quantity of off-specification product. This optimization problem is solved by an algorithm of sequential quadratic programming (SQP) in MATLAB. There is considerable difference between the forward transition and reverse transition of grade with regard to the operating variables due to the non-linearity of the system. The grade transition model is extended to a high space time yield (STY) process with the so-called condensed model operation. In the end, an optimization strategy for multi-product transition is proposed with two-level optimization of the objective function J(x,u) on the basis of the optimal grade transition model. A sequential transition of six commercial polyethylene grades is illustrated for an optimal multi-product operation.
基金Supported by the National Natural Science Foundation of China (61174114)the National High Technology Research and Development Program of China (2007AA04Z168, 2009AA04Z154)the Research Fund for the Doctoral Program of Higher Education in China (20050335018)
文摘Since it is often difficult to build differential algebraic equations (DAEs) for chemical processes, a new data-based modeling approach is proposed using ARX (AutoRegressive with eXogenous inputs) combined with neural network under partial least squares framework (ARX-NNPLS), in which less specific knowledge of the process is required but the input and output data. To represent the dynamic and nonlinear behavior of the process, the ARX combined with neural network is used in the partial least squares (PLS) inner model between input and output latent variables. In the proposed dynamic optimization strategy based on the ARX-NNPLS model, neither parameterization nor iterative solving process for DAEs is needed as the ARX-NNPLS model gives a proper representation for the dynamic behavior of the process, and the computing time is greatly reduced compared to conventional control vector parameterization method. To demonstrate the ARX-NNPLS model based optimization strategy, the polyethylene grade transition in gas phase fluidized-bed reactor is taken into account. The optimization results show that the final optimal trajectory of quality index determined by the new approach moves faster to the target values and the computing time is much less.
文摘Aluminum/steel electric transition joints (ETJs) are used in aluminum reduction cell for the purpose of welding aluminum rod and steel bracket components. Solid state welding process used for joining aluminum and steel at the electric transition joints have the drawbacks of cracking and separation at the interface surfaces. Cracking and separation at the electric transition joints are caused by the stress singularities that developed due to the mismatch in thermal and mechanical properties of each material. To overcome the drawback of electric transition joints, aluminum/steel functionally graded may be used as electric transition joints or proposed. Therefore manufacturing and investigation of aluminum/steel functionally graded materials fabricated by powder metallurgy process were carried out through the current work. Different samples with different layers of aluminum/steel functionally graded materials were compacted using steel die and punch at the same compacted pressure and sintered temperature. After investigating the different samples of aluminum/steel functionally graded materials under different fabrication conditions, the suitable fabrication regime was determined with the aid of microscopic observations.
基金Supported by the Electronic Information Industry Development Foundation of China(20140806)the National Natural Science Foundation of China(61374121,61134007)
文摘In this paper,a two-layer hierarchical structure of optimization and control for polypropylene grade transition was raised to overcome process uncertain disturbances that led to the large deviation between the open-loop reference trajectory and the actual process.In the upper layer,the variant time scale based control vector parametric methods(VTS-CVP) was used for dynamic optimization of transition reference trajectory,while nonlinear model predictive controller(NMPC) based on closed-loop subspace and piece-wise linear(SSARX-PWL) model in the lower layer was tracking to the reference trajectory from the upper layer for overcoming high-frequency disturbances.Besides,mechanism about trajectory deviation detection and optimal trajectory updating online were introduced to ensure a smooth transition for the entire process.The proposed method was validated with the real data from an industrial double-loop propylene polymerization reaction process with developed dynamic mechanism mathematical model.
基金supported by the National Natural Science Foundation of China(Nos.41376190,41531179,41421001 and 41601425)the Scientific Research Project of Shanghai Marine Bureau(No.Hu Hai Ke2016-05)the Ocean Public Welfare Scientific Research Project,State Oceanic Administration of the People’s Republic of China(Nos.201505008 and 201305027)
文摘Water quality is critical to ensure that marine resources and the environment are utilized in a sustainable manner. The objective of this study is therefore to investigate the optimum placement of marine environmental monitoring sites to monitor water quality in Shanghai, China. To improve the mapping or estimation accuracy of the areas with different water quality grades, the monitoring sites were fixed in transition bands between areas of different grades rather than in other positions. Following bidirectional optimization method, first, 18 candidate sites were selected by filtering out specific site categories. Second, three of these were, in turn, eliminated because of the rule defined by the changes in the areas of water quality grades and by the standard deviation of the interpolation errors of dissolved inorganic nitrogen(DIN) and phosphate(PO_4-P). Furthermore, indicator kriging was employed to depict the transition bands between different water quality grades whenever new sampling sites were added. The four optimization projects of the newly added sites reveal that, all optimized sites were distributed in the transition bands of different water grades, and at the same time in the areas where the historical sites were sparsely distributed. New sites were also found in the overlap region of different transition bands. Additional sites were especially required in these regions to discriminate the boundaries of different water quality grades. Using the bidirectional optimization method of the monitoring sites, the boundaries of different water quality grades could be determined with a higher precision. As a result, the interpolation errors of DIN and PO_4-P could theoretically decrease.
文摘近年来随着3D打印技术的飞速发展,材料挤出成型工艺制备功能梯度材料成为研究热点。材料之间的过渡是影响最终成型质量的关键因素。目前,国内外学者只研究了两种独立材料之间相互转变的过渡距离,对不同组分材料之间的转变研究较少。采用双料筒打印机研究了不同组分材料之间的过渡距离,并通过实验探究不同进给量对过渡距离的影响,在保证打印质量的前提下得到了过渡距离最小的进给量。以Visual Studio 2019为开发平台提出一种新的进料策略缩短过渡距离,在路径规划中对切片得到点的材料信息进行判断,对组分增大的材料根据变化值计算其进给量并输出生成新型G代码。最终,采用新型G代码进行打印实验,缩短了材料过渡距离得到了理想的材料过渡曲线。
