A method for determination of tool-chip contact length is theoreticallypresented in orthogonal metal machining. By using computer simulation and based on the analyses ofthe elastro-plastic deformation with lagrangian ...A method for determination of tool-chip contact length is theoreticallypresented in orthogonal metal machining. By using computer simulation and based on the analyses ofthe elastro-plastic deformation with lagrangian finite element method in the deformation zone, theaccumulated representative length of the low layer, the tool-chip contact length of the chipcontacting the tool rake are calculated, experimental studies are also carried out with 0.2 percentcarbon steel. It is shown that the tool-chip contact lengths obtained from computer simulation havea good agreement with those of measured values.展开更多
Adhesive contact model between an elastic cylinder and an elastic half space is studied in the present paper, in which an external pulling force is acted on the above cylinder with an arbitrary direction and the conta...Adhesive contact model between an elastic cylinder and an elastic half space is studied in the present paper, in which an external pulling force is acted on the above cylinder with an arbitrary direction and the contact width is assumed to be asymmetric with respect to the structure. Solutions to the asymmetric model are obtained and the effect of the asymmetric contact width on the whole pulling process is mainly discussed. It is found that the smaller the absolute value of Dundurs＇ parameter 13 or the larger the pulling angle O, the more reasonable the symmetric model would be to approximate the asymmetric one.展开更多
In this work, the orthogonal cutting experiments on Ti-6Al-4V alloy were conducted at different cutting speeds(10—160 m/min)and feed rates(20—160 μm/rev). The tool-chip contact length was measured by the track of t...In this work, the orthogonal cutting experiments on Ti-6Al-4V alloy were conducted at different cutting speeds(10—160 m/min)and feed rates(20—160 μm/rev). The tool-chip contact length was measured by the track of tool rake face; meanwhile, the chip morphology caused by the localized and overall chip deformation was characterized by the degree of segmentation and the chip compression ratio, respectively. These parameters were analyzed and calculated according to the segmented chip morphology. In addition, three modified models considering the overall chip deformation and the localized deformation of adiabatic shear band were proposed, and the constants of the models were calculated by the genetic algorithm optimization. Considering the overall and localized chip deformation, the value and variation trend of the tool-contact length predicted by these three models agreed well with the experimental results.展开更多
The mass transport and ohmic losses in proton exchange membrane fuel cells(PEMFCs)is significantly influenced by the channel to rib width ratio(CRWR),particularly when accounting for the interfacial contact resistance...The mass transport and ohmic losses in proton exchange membrane fuel cells(PEMFCs)is significantly influenced by the channel to rib width ratio(CRWR),particularly when accounting for the interfacial contact resistance between bipolar plates(BPs)and gas diffusion layers(GDLs)(ICRBP-GDL).Both the determination of the optimal CRWR value and the development of an efficient flow field structure are significantly influenced by ICRBP-GDLs.To investigate this,three-dimensional numerical models were developed,revealing that selecting an optimal CRWR tailored to specific ICRBP-GDL values can effectively balance mass transport and ohmic losses.Building on this insight,a novel island two-dimensional flow field design is proposed,demonstrating the ability to enhance oxygen transport to the catalyst layer(CL)and achieve a more uniform oxygen distribution without increasing ohmic losses.Compared to conventional straight and serpentine flow fields,the island flow field improves output power density by 4.5%and 3.5%,respectively,while reducing the liquid water coverage ratio by 30%.Additionally,the study identifies optimal CRWR values for conventional flow fields corresponding to ICRBP-GDLs of 2.5,5,10,20,and 40 mΩ·cm^(2) as 1.5,1.5,1.0,0.67,and 0.43,respectively.For the island flow field,the optimal CRWRs are consistently smaller-1.5,1.0,0.67,0.43,and 0.43-due to its superior mass transfer capability.This work provides a valuable framework for optimizing flow field designs to achieve improved PEMFC performance.展开更多
By using the Ti/Cu contact reaction couples, the dissolution behavior of Ti and Cu in the eutectic reaction process was investigated under different conditions. The results show that the formation of eutectic liquid p...By using the Ti/Cu contact reaction couples, the dissolution behavior of Ti and Cu in the eutectic reaction process was investigated under different conditions. The results show that the formation of eutectic liquid phase has a directional property, i.e. the eutectic liquid phase forms first at the Cu side and then spreads along the depth direction of Cu. The width of the eutectic liquid zone when Ti is placed on Cu is wider than that when Ti is placed under Cu. The shape of the upside liquid zone is wave-like. This phenomenon indicates that the formation process and spreading behavior in the upside are different from those in the underside, and there exists void effect in the Cu side of underside liquid zone, this will result in the delaying phenomenon of the contact reaction between Ti and Cu, and distinctly different shapes of the both liquid zones. The formation process of Ti/Cu eutectic liquid zone is similar to that of the traditional solid-state diffusion layer, and the relationship between the width of liquid zone and holding time obeys a square root law.展开更多
基金This project is supported by Provincial Natural Science Foundation of Heilongjiang(No.A9809).
文摘A method for determination of tool-chip contact length is theoreticallypresented in orthogonal metal machining. By using computer simulation and based on the analyses ofthe elastro-plastic deformation with lagrangian finite element method in the deformation zone, theaccumulated representative length of the low layer, the tool-chip contact length of the chipcontacting the tool rake are calculated, experimental studies are also carried out with 0.2 percentcarbon steel. It is shown that the tool-chip contact lengths obtained from computer simulation havea good agreement with those of measured values.
基金supported by the National Natural Science Foundation of China (10672165, 10732050, 10721202)KJCX2-YW-M04, CAS Innovation Program and Start Fund for Returning Overseas person
文摘Adhesive contact model between an elastic cylinder and an elastic half space is studied in the present paper, in which an external pulling force is acted on the above cylinder with an arbitrary direction and the contact width is assumed to be asymmetric with respect to the structure. Solutions to the asymmetric model are obtained and the effect of the asymmetric contact width on the whole pulling process is mainly discussed. It is found that the smaller the absolute value of Dundurs＇ parameter 13 or the larger the pulling angle O, the more reasonable the symmetric model would be to approximate the asymmetric one.
基金Supported by the National Natural Science Foundation of China(No.51205284 and No.51575384)
文摘In this work, the orthogonal cutting experiments on Ti-6Al-4V alloy were conducted at different cutting speeds(10—160 m/min)and feed rates(20—160 μm/rev). The tool-chip contact length was measured by the track of tool rake face; meanwhile, the chip morphology caused by the localized and overall chip deformation was characterized by the degree of segmentation and the chip compression ratio, respectively. These parameters were analyzed and calculated according to the segmented chip morphology. In addition, three modified models considering the overall chip deformation and the localized deformation of adiabatic shear band were proposed, and the constants of the models were calculated by the genetic algorithm optimization. Considering the overall and localized chip deformation, the value and variation trend of the tool-contact length predicted by these three models agreed well with the experimental results.
基金the financial support of Natural Science Foundation of Hunan Province(2023JJ40261).
文摘The mass transport and ohmic losses in proton exchange membrane fuel cells(PEMFCs)is significantly influenced by the channel to rib width ratio(CRWR),particularly when accounting for the interfacial contact resistance between bipolar plates(BPs)and gas diffusion layers(GDLs)(ICRBP-GDL).Both the determination of the optimal CRWR value and the development of an efficient flow field structure are significantly influenced by ICRBP-GDLs.To investigate this,three-dimensional numerical models were developed,revealing that selecting an optimal CRWR tailored to specific ICRBP-GDL values can effectively balance mass transport and ohmic losses.Building on this insight,a novel island two-dimensional flow field design is proposed,demonstrating the ability to enhance oxygen transport to the catalyst layer(CL)and achieve a more uniform oxygen distribution without increasing ohmic losses.Compared to conventional straight and serpentine flow fields,the island flow field improves output power density by 4.5%and 3.5%,respectively,while reducing the liquid water coverage ratio by 30%.Additionally,the study identifies optimal CRWR values for conventional flow fields corresponding to ICRBP-GDLs of 2.5,5,10,20,and 40 mΩ·cm^(2) as 1.5,1.5,1.0,0.67,and 0.43,respectively.For the island flow field,the optimal CRWRs are consistently smaller-1.5,1.0,0.67,0.43,and 0.43-due to its superior mass transfer capability.This work provides a valuable framework for optimizing flow field designs to achieve improved PEMFC performance.
基金Project(JKLSDT 02 01) supported by the Open Fund of the Jiangsu Key Laboratory of Ship Designing Technology
文摘By using the Ti/Cu contact reaction couples, the dissolution behavior of Ti and Cu in the eutectic reaction process was investigated under different conditions. The results show that the formation of eutectic liquid phase has a directional property, i.e. the eutectic liquid phase forms first at the Cu side and then spreads along the depth direction of Cu. The width of the eutectic liquid zone when Ti is placed on Cu is wider than that when Ti is placed under Cu. The shape of the upside liquid zone is wave-like. This phenomenon indicates that the formation process and spreading behavior in the upside are different from those in the underside, and there exists void effect in the Cu side of underside liquid zone, this will result in the delaying phenomenon of the contact reaction between Ti and Cu, and distinctly different shapes of the both liquid zones. The formation process of Ti/Cu eutectic liquid zone is similar to that of the traditional solid-state diffusion layer, and the relationship between the width of liquid zone and holding time obeys a square root law.
