The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied a...The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.展开更多
For precision machining, the hard turning process is becoming an important alternative to some of the existing grinding processes. This paper presents an analytical model for predicting cutting forces in hard turning ...For precision machining, the hard turning process is becoming an important alternative to some of the existing grinding processes. This paper presents an analytical model for predicting cutting forces in hard turning of 51CRV4 with hardness of 68 HRC. The cutting tool used is made from cubic boron nitride （CBN） with a wiper cutting edge. Formulas for differential chip loads are derived for three different situations, depending on the radial depth of cut. The cutting forces are determined by integrating the differential cutting forces over the tool-workpiece engagement domain. For validation, cutting forces predicted by the model were compared with experimental measurements, and most of the results agree quite well.展开更多
基金Supported by National Natural Science Foundation of China (No.59775071).
文摘The cutting burr is one of the common phenomena occurring in metal cutting.In this paper,the forming processes,main effect factors and change law of the cutting direction burr in orthogonal cutting have been studied and related theories are analyzed based on the cutting experiments.The result shows that:(1)the forming processes of cutting direction burr consist of normal cutting,flexure deformation of end surface of workpiece,plastic effect,continuous cutting and shear break separating in orthogonal cutting;(2)a new phenomenon is found that cutting direction burr is formed with the shear break separation of the chip and workpiece machined surfaces;(3)the size of cutting direction burr varies with workpiece materials,cutting parameters and geometric parameters of the cutting tool.
基金Supported by the DAAD (German Academic Exchange Service) on its exchange student program
文摘For precision machining, the hard turning process is becoming an important alternative to some of the existing grinding processes. This paper presents an analytical model for predicting cutting forces in hard turning of 51CRV4 with hardness of 68 HRC. The cutting tool used is made from cubic boron nitride （CBN） with a wiper cutting edge. Formulas for differential chip loads are derived for three different situations, depending on the radial depth of cut. The cutting forces are determined by integrating the differential cutting forces over the tool-workpiece engagement domain. For validation, cutting forces predicted by the model were compared with experimental measurements, and most of the results agree quite well.
