The deep drawing of titanium thin-walled surface part was simulated based on a self-developed three-dimensional finite element model. After an investigation on forming rules, a virtual orthogonal experimental design w...The deep drawing of titanium thin-walled surface part was simulated based on a self-developed three-dimensional finite element model. After an investigation on forming rules, a virtual orthogonal experimental design was adopted to determine the significance of processing parameters, such as die radius, blank holder force, and friction coefficient, on the forming process. The distributions of thickness and equivalent plastic strain of the drawn part were evaluated. The results show that die radius has a relative major influence on the deep drawing process, followed by friction coefficient and blank holder force.展开更多
The effects of carbon addition (0.01wt%-0.43wt%) on a Ti-5.6Al-4.8Sn-2Zr-1Mo-0.35Si-1Nd (wt%) alloy with a bimodal microstructure were investigated. Electron probe microanalysis was carried out to examine the partitio...The effects of carbon addition (0.01wt%-0.43wt%) on a Ti-5.6Al-4.8Sn-2Zr-1Mo-0.35Si-1Nd (wt%) alloy with a bimodal microstructure were investigated. Electron probe microanalysis was carried out to examine the partitioning behavior of carbon and the relation of carbon content to the distributions of Al and Mo in the primary αp phase (α p) and β transformed structure (β). It was found that interstitial carbon is enriched in the α p phase and its content slightly reduces with the increase of the volume fraction of α p. The measurements of carbon content in the present alloy with an α p of 15vol% showed that the carbon content in the α p phase increases with the increment of carbon addition until a maximum but keeps almost constant in the β phase. The addition of carbon reduces the solubility of Al and Mo in the α p phase and leads to the increment of Mo partitioning to the β phase. When the carbon content is over 0.17wt% (0.67at%), carbide precipitation occurs in the matrix and its volume fraction is related to the volume fraction of α p which can be explained in term of the difference of carbon solubility in the α p and β phases.展开更多
Based on the interphase layer model and the spring layer model, an improved interface model was developed to evaluate the interfacial shear strength of Titanium matrix composites(TMCs) and to analyze the effects of va...Based on the interphase layer model and the spring layer model, an improved interface model was developed to evaluate the interfacial shear strength of Titanium matrix composites(TMCs) and to analyze the effects of various parameters on the interfacial properties. The results showed that the improved interface model is more suitable for calculating the interfacial properties of SiC fiber reinforced titanium matrix composites. The interfacial shear strength of SiC/Timetal-834 predicted is 500 MPa. In addition, in order to better understand the interfacial properties of composites, some push out phenomenon were analyzed.展开更多
The consolidation process of SiC<sub>f</sub>/Ti-6Al-4V composites by matrix-coated fiber (MCF) method via hot pressing was investigated using finite element modeling (FEM). By analyzing the elastic–plasti...The consolidation process of SiC<sub>f</sub>/Ti-6Al-4V composites by matrix-coated fiber (MCF) method via hot pressing was investigated using finite element modeling (FEM). By analyzing the elastic–plastic contact deformation of the representative aligned coated fibers, the consolidation maps delineating the time–temperature–pressure relationship for full densification were constructed. Both the flow coefficient and the contact area coefficient used to describe the contact deformation were calculated according to the model. In addition, the effect of fiber content on matrix stress distribution was analyzed. The results show that fiber content is a significant factor that influences the densification process. Higher fiber content will lower the consolidation rate.展开更多
Ti-4.5Al-6.0Mo-1.5Fe, Ti-6Al-1Mo-1Fe and Ti-6Al-4V alloys were prepared by blended elemental powder metallurgy （PM） process, and the effects of Nd on the microstructures and mechanical properties were investigated b...Ti-4.5Al-6.0Mo-1.5Fe, Ti-6Al-1Mo-1Fe and Ti-6Al-4V alloys were prepared by blended elemental powder metallurgy （PM） process, and the effects of Nd on the microstructures and mechanical properties were investigated by scanning electron microscopy （SEM）, transmission electron microscopy （TEM） and X-ray diffraction （XRD）. It was found out that the addition of Nd increased the density of sintered titanium alloys slightly by a maximum increment of 1% because small amount of liquid phase occurred during sintering. The addition of Nd shows little effect on the improvement of tensile strength, while the elongation is significantly improved. For example, the elongation of Ti-4.SAl-6.0Mo-1.5Fe can be increased from 1% without addition of Nd to 13% at a Nd content of 1.2 wt pct.展开更多
Precipitates,including silicides and Ti3 Al(α2)phase,and alloying elements distribution in a near a titanium alloy Ti65(Ti-5.8 Al-4.0 Sn-3.5 Zr-0.5 Mo-0.3 Nb-1.0 Ta-0.4 Si-0.8 W-0.05 C)after solution treatment and ag...Precipitates,including silicides and Ti3 Al(α2)phase,and alloying elements distribution in a near a titanium alloy Ti65(Ti-5.8 Al-4.0 Sn-3.5 Zr-0.5 Mo-0.3 Nb-1.0 Ta-0.4 Si-0.8 W-0.05 C)after solution treatment and aging process were characterized by using transmission electron microscopy(TEM)and atom probe tomography(APT).Quantitative composition analysis and TEM observation indicate that the silicides fit to(Ti,Zr)6(Sl,Sn)3.Zr exhibits aβ-stabilizing effect in near a titanium alloys but is weaker than otherβstabilizing elements.The enriching tendency of the alloying elements in the retainedβphase is in the order of Zr<Nb<Ta<Mo<W.The experimental results are rationalized by the relative stability of alloying elements in the a andβphases and the mobility of these atoms in the matrix.An enrichment of Si in theα2 phase over theαmatrix phase is noticed,which is attributed to the lower formation energy of Si in theα2 phase.展开更多
Ultrasonic welding is an effective ways to achieve a non-reactive/immiscible heterogeneous metal connection, such as the connection of magnesium alloy and titanium alloy. But the thermal mechanism of magnesium alloy/t...Ultrasonic welding is an effective ways to achieve a non-reactive/immiscible heterogeneous metal connection, such as the connection of magnesium alloy and titanium alloy. But the thermal mechanism of magnesium alloy/titanium alloy ultrasonic welding has not been defined clearly. In this paper, the experimental and the finite element analysis were adopted to study the thermal mechanism during welding. Through the test, the temperature variation law during the welding process is obtained, and the accuracy of the finite element model is verified. The microscopic analysis indicates that at the welding time of 0.5 s, the magnesium alloy in the center of the solder joint is partially melted and generates the liquid phase. Through the finite element analysis, the friction coefficient of the magnesium–titanium ultrasonic welding interface can be considered as an average constant value of 0.28. The maximum temperature at the interface can exceed 600 ℃ to reach the melting point temperature of the magnesium alloy. The plastic deformation begins after 0.35 s and occurs at the magnesium side at the center of the interface.展开更多
The oxidation kinetics, structural changes, and elements migration during the oxidation process of the va- nadium-titanium magnetite （VTM） ore were analyzed. Kinetics analysis indicated that the oxidation process wa...The oxidation kinetics, structural changes, and elements migration during the oxidation process of the va- nadium-titanium magnetite （VTM） ore were analyzed. Kinetics analysis indicated that the oxidation process was con- trolled by diffusion control and could be divided into interface diffusion and lattice diffusion with apparent activation energy of 99.69 kJ/mol and 144.08 kJ/mol in the range of 800--1000℃, respectively. The surface structure changed with the oxidization temperature as follows： dense surface→nano sized sheets→submicron particles→molten particles. The compact structure changed into porous one because of the elements migration and enrichment. Both Fe and Ti elements migrated in the opposite direction during the oxidation process. The V etement in the raw ore stably existed in the form of V^5＋ state, some vanadium migrated and occupied the tetrahedral sites of the hematite during the oxidation process.展开更多
Microfiltration is widely used in fine filtration operations, with dead-end filtration and cross-flow filtration. The microfiltration filter element or the microfiltration membrane is easy to be polluted by impurities...Microfiltration is widely used in fine filtration operations, with dead-end filtration and cross-flow filtration. The microfiltration filter element or the microfiltration membrane is easy to be polluted by impurities in the water and causes fouling, resulting in flux attenuation. The flux can be expressed by Darcy’s law and attenuation model. In this paper, two industrial titanium rod sintered filter elements (<span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span>60 × 960 mm and <span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span>60 × 960 mm) of different specifications are selected, and tap water (1.0 NTU) is used for constant pressure dead-end filtration. The amount tends to be the same, about 0.435 m<sup>3</sup><span style="white-space:nowrap;">·</span>m<sup><span style="white-space:nowrap;"><span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span></span>2</sup><span style="white-space:nowrap;">·</span>h<sup><span style="white-space:nowrap;"><span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span></span>1</sup>, which has nothing to do with the filtration accuracy of the filter element but only depends on the characteristics of the filter cake and the filter membrane. Through the analysis of the two models, it is found that the two filtration flux models are not universal and difficult to be applied in engineering.展开更多
Most of the alloys like titanium, steel, brass, copper, etc., are used in engineering applications like automobile, aero- space, marine etc., consist of two or more phases. If a material consists of two or more phases...Most of the alloys like titanium, steel, brass, copper, etc., are used in engineering applications like automobile, aero- space, marine etc., consist of two or more phases. If a material consists of two or more phases or components it is very difficult to predict the properties like mechanical and other properties based on simple laws such as rule of mixtures. Titanium alloys are capable of producing different microstructures when it subjected to heat treatments, so much of money and time are squandering to study the effect of microstructure on mechanical properties of titanium alloys. This squandering can be reduced with the help of modeling and optimization techniques. There are many modeling tech- niques like Finite element method, Mat lab, Mathematical modeling etc. are available. But Finite element method is widely used for prediction because of capable of producing distributions of stresses and strains at any different loads. From the literature it is observed that there is a good agreement between the calculated and measured stress strain curves. This review paper describes the effect of volume fraction and grain size of alpha phase on the stress strain curve of the titanium alloys. It also can predict the effect of strength ratio on stress strain curve by using FEM. This informa- tion will be of great use in designing and selecting the titanium alloys for various engineering applications.展开更多
The finite element analysis was applied to evaluate the respective influences of die geometry and process conditions on plastic strain distribution for β-titanium (Ti-13V11Cr3Al) alloy during the equal channel angula...The finite element analysis was applied to evaluate the respective influences of die geometry and process conditions on plastic strain distribution for β-titanium (Ti-13V11Cr3Al) alloy during the equal channel angular extrusion (ECAE). It was found that optimum equal channel angular extrusion die geometry is strongly material dependent. Optimal strain homogeneity in the Ti-13V11Cr3Al alloy may be achieved at r (inner radius)=5 mm, R (outer radius)=3 mm. The equivalent plastic strain increases with increasing friction coefficient. And the better homogeneity of the equivalent plastic strain distribution can be achieved when friction coefficient value is lower. The faster the ram speed is, the lower the homogeneity of the equivalent plastic strain distribution is and the influence is slight. The back-pressure does not help to improve the plastic strain homogeneity, and the increasing temperature has a slightly favourable effect on the plastic strain homogeneity between 400 and 600 ℃.展开更多
Few biomechanical data exist regarding whether the polyetheretherketone (PEEK) spacer or titanium spacer is better for posterior lumbar interbody fusion (PLIF). This study evaluated the biomechanical influence that th...Few biomechanical data exist regarding whether the polyetheretherketone (PEEK) spacer or titanium spacer is better for posterior lumbar interbody fusion (PLIF). This study evaluated the biomechanical influence that these types of spacers with different levels of hardness exert on the vertebra by using finite element analysis including bone strength distribution. To evaluate the risk of spacer subsidence for PLIF, we built a finite element model of the lumbar spine using computed tomography data of osteoporosis patients. Then, we simulated PLIF in L3/4 and built models with the hardness of the interbody spacer set as PEEK and titanium. Bones around the spacer were subjected to different load conditions. Then, fracture elements and some stress states of the two modalities were compared. In both models of PLIF simulation, fracture elements and stress were concentrated in the bones around the spacer. Fracture elements and stress values of the model simulating the PEEK spacer were significantly smaller compared to those of the titanium simulation model. For PLIF of osteoporotic vertebrae, this suggested that the PEEK spacer is in a mechanical environment less susceptible to subsidence caused by microfractures of bone tissue and bone remodeling-related fusion aspects. Therefore, PEEK spacers are bio-mechanically more useful.展开更多
The concentrations of Ti and Ca, P, K, Fe, Cu and Zn in blood samples were determined by PIXE after a single intravenous and a single oral dosing with titanium- ascorbate (Ti- Vc) in Wister rats. Following the intrave...The concentrations of Ti and Ca, P, K, Fe, Cu and Zn in blood samples were determined by PIXE after a single intravenous and a single oral dosing with titanium- ascorbate (Ti- Vc) in Wister rats. Following the intravenous injection with 50 mg Ti- Vc/kg body weight, the absorption, distribution and clearance in blood could be described by an exponential equation of three terms. After gavaged with 500 mg Ti-Vc/kg body weight, at 1.5 h the content of Ti reached the highest level. The concentration of Ca was increasing, with the absorption, distribution and clearance of Ti in blood. The contents of Fe and K were decreasing. And the contents of Cu and Zn were significantly fluctuating. The effect of Ti on animal growth could be explained by the fact that Ti- Vc supplementation could promote the absorption of Ca.展开更多
We focus on the electrochemical dissolution characteristics of new titanium alloys such as near-αtitanium alloy Ti60,α+βtitanium alloy TC4andβtitanium alloy Ti40 which are often used for aerospace industry.The exp...We focus on the electrochemical dissolution characteristics of new titanium alloys such as near-αtitanium alloy Ti60,α+βtitanium alloy TC4andβtitanium alloy Ti40 which are often used for aerospace industry.The experiments are carried out by electrochemical machining tool,and the surface morphology of the specimens is observed by the scanning electron microscope(SEM)and three-dimensional video microscope(DVM).The appropriate electrolyte is selected and the relationships between surface roughness and current density are achieved.The results show that the single-phase titanium alloy Ti40 has a better surface roughness after ECM compared with theα+βtitanium alloy TC4 and the near-αtitanium alloy Ti60.The best surface roughness is Ra 0.28μm when the current density is 75A/cm2.Furthermore,the surface roughness of the near-αtitanium alloy Ti60 is the most sensitive with the current density because of the different electrochemical equivalents of substitutional elements and larger grains than TC4.Finally,the suitable current density for each titanium alloy is achieved.展开更多
Thermo-mechanical coupled finite element calculations were carried out to simulate the Gleeble compression of the samples of a titanium alloy(Ti60), and the results are analyzed and compared with the actual compressio...Thermo-mechanical coupled finite element calculations were carried out to simulate the Gleeble compression of the samples of a titanium alloy(Ti60), and the results are analyzed and compared with the actual compression tests conducted on a Gleeble 3800 thermo-mechanical simulator. The changes in temperature, stress and strain distribution in the samples and the source of error on the constitutive relations from Gleeble hot compression test were analyzed in detail. Both simulations and experiments showed that the temperature distribution in the specimen is not uniform during hot compression, resulting in significant deformation inhomogeneity and non-ignorable error in the flow stress strain relation,invalidating the uniform strain assumption commonly assumed when extracting the constitutive relation from Gleeble tests. Based on the finite element simulations with iterative corrections, we propose a scheme to refine the constitutive relations from Gleeble tests.展开更多
Significant springback occurs after tube rotary-draw-bending （RDB）, especially for a high-strength Ti-3A1-2.5V tube （HSTT） due to its high ratio of yield strength to Young＇s modulus. The combination scheme of exp...Significant springback occurs after tube rotary-draw-bending （RDB）, especially for a high-strength Ti-3A1-2.5V tube （HSTT） due to its high ratio of yield strength to Young＇s modulus. The combination scheme of explicit and implicit is preferred to predict the springback. This simulation strategy includes several numerical parameters, such as element type, number of elements through thickness （NEL）, element size, etc. However, the influences of these parameters on spring- back prediction accuracy are not fully understood. Thus, taking the geometrical specification 9.525 mm × 0.508 mm ofa HSTT as the objective, the effects of numerical parameters on prediction accuracy and computation efficiency of springback simulation of HSTT RDB are investigated. The simulated springback results are compared with experimental ones. The main results are： （1） solid and continuum-shell elements predict the experimental results well; （2） for C3DSR elements, NEL of at least 3 is required to obtain reliable results and a relative error of 29% can occur as NEL is varied in the range of 1-3; （3） specifying damping factor typically works well in Abaqus/Emplicit simulation of springback and the springback results are sensitive to the magnitude of damping factor. In addition, the explanations of the effect rules are given and a guideline is added.展开更多
A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical a...A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical and thermo-mechanical properties of the material has been considered. The welding temperature field, the distributions of residual stresses in as-welded (AW) and electron beam local post-weld heat treatment (EBLPWHT) conditions have been successfully simulated. The results show that: (1) In the weld center, the maximum magnitude of residual tensile stresses of BT20 thin plates of Ti alloy is equal to 60%- 70% of its yield strength σs. (2) The residual tensile stresses in weld center can be even decreased after EBLPWHT and the longitudinal tensile stresses are decreased about 50% compared to joints in AW conditions. (3) The numerical calculating results of residual stresses by using FEM are basically in agreement with the experimental results. Combined with numerical calculating results, the effects of electron beam welding and EBLPWHT on the distribution of welding residual stresses in thin plates of BT20 have been analyzed in detail.展开更多
The forming process and mechanism of the reaction of Ti-6Al-4V investment casting made by Zr（CH3COO）2-Y2O3 shell in vacuum casting was studied.Statistic was manipulated to study the distributions and types of the re...The forming process and mechanism of the reaction of Ti-6Al-4V investment casting made by Zr（CH3COO）2-Y2O3 shell in vacuum casting was studied.Statistic was manipulated to study the distributions and types of the reaction layers. The morphology and composition of the reaction layers were tested using field emission scanning electron microscopy（FESEM） combined with energy-dispersive spectroscopy（EDS）. Phase of the reaction layers was characterized by X-ray diffraction（XRD）.Composition of the shell reaction zone was measured by X-ray fluorescence（XRF） method. The results suggest the reaction contains oxidation and element evaporation, and the melt reacts little with the shell but mainly with the remnant gas. The reaction layers contain three types due to different forming stages： the titanium oxidation film, the concretion film and the shell reaction zone. The interfacial temperature and pressure affect the reaction mechanism and degree, leading to three types of concretion films that differ in thickness, content and color.展开更多
基金supported by the National Key Basic Research Program of China (No. 2007CB613802)the National Natural Science Foundation of China (No. 50805121)China Postdoctoral Science Foundation (No. 20080440192)
文摘The deep drawing of titanium thin-walled surface part was simulated based on a self-developed three-dimensional finite element model. After an investigation on forming rules, a virtual orthogonal experimental design was adopted to determine the significance of processing parameters, such as die radius, blank holder force, and friction coefficient, on the forming process. The distributions of thickness and equivalent plastic strain of the drawn part were evaluated. The results show that die radius has a relative major influence on the deep drawing process, followed by friction coefficient and blank holder force.
文摘The effects of carbon addition (0.01wt%-0.43wt%) on a Ti-5.6Al-4.8Sn-2Zr-1Mo-0.35Si-1Nd (wt%) alloy with a bimodal microstructure were investigated. Electron probe microanalysis was carried out to examine the partitioning behavior of carbon and the relation of carbon content to the distributions of Al and Mo in the primary αp phase (α p) and β transformed structure (β). It was found that interstitial carbon is enriched in the α p phase and its content slightly reduces with the increase of the volume fraction of α p. The measurements of carbon content in the present alloy with an α p of 15vol% showed that the carbon content in the α p phase increases with the increment of carbon addition until a maximum but keeps almost constant in the β phase. The addition of carbon reduces the solubility of Al and Mo in the α p phase and leads to the increment of Mo partitioning to the β phase. When the carbon content is over 0.17wt% (0.67at%), carbide precipitation occurs in the matrix and its volume fraction is related to the volume fraction of α p which can be explained in term of the difference of carbon solubility in the α p and β phases.
基金Supported by the Natural Science Foundation of Chinathe Aviation Science Foundation of Chinathe Doctoral Innovation Foundation of Northwestern Polytechnical University
文摘Based on the interphase layer model and the spring layer model, an improved interface model was developed to evaluate the interfacial shear strength of Titanium matrix composites(TMCs) and to analyze the effects of various parameters on the interfacial properties. The results showed that the improved interface model is more suitable for calculating the interfacial properties of SiC fiber reinforced titanium matrix composites. The interfacial shear strength of SiC/Timetal-834 predicted is 500 MPa. In addition, in order to better understand the interfacial properties of composites, some push out phenomenon were analyzed.
基金financially supported by the National Natural Science Foundation of China(Nos.51071122 and51271147)
文摘The consolidation process of SiC<sub>f</sub>/Ti-6Al-4V composites by matrix-coated fiber (MCF) method via hot pressing was investigated using finite element modeling (FEM). By analyzing the elastic–plastic contact deformation of the representative aligned coated fibers, the consolidation maps delineating the time–temperature–pressure relationship for full densification were constructed. Both the flow coefficient and the contact area coefficient used to describe the contact deformation were calculated according to the model. In addition, the effect of fiber content on matrix stress distribution was analyzed. The results show that fiber content is a significant factor that influences the densification process. Higher fiber content will lower the consolidation rate.
文摘Ti-4.5Al-6.0Mo-1.5Fe, Ti-6Al-1Mo-1Fe and Ti-6Al-4V alloys were prepared by blended elemental powder metallurgy （PM） process, and the effects of Nd on the microstructures and mechanical properties were investigated by scanning electron microscopy （SEM）, transmission electron microscopy （TEM） and X-ray diffraction （XRD）. It was found out that the addition of Nd increased the density of sintered titanium alloys slightly by a maximum increment of 1% because small amount of liquid phase occurred during sintering. The addition of Nd shows little effect on the improvement of tensile strength, while the elongation is significantly improved. For example, the elongation of Ti-4.SAl-6.0Mo-1.5Fe can be increased from 1% without addition of Nd to 13% at a Nd content of 1.2 wt pct.
基金The authors acknowledge the helpful suggestions from Prof.Shangzhou Zhang and Dr.Yujing Liu.And TEM experimental assistance is kindly provided by Jiao Liu.
文摘Precipitates,including silicides and Ti3 Al(α2)phase,and alloying elements distribution in a near a titanium alloy Ti65(Ti-5.8 Al-4.0 Sn-3.5 Zr-0.5 Mo-0.3 Nb-1.0 Ta-0.4 Si-0.8 W-0.05 C)after solution treatment and aging process were characterized by using transmission electron microscopy(TEM)and atom probe tomography(APT).Quantitative composition analysis and TEM observation indicate that the silicides fit to(Ti,Zr)6(Sl,Sn)3.Zr exhibits aβ-stabilizing effect in near a titanium alloys but is weaker than otherβstabilizing elements.The enriching tendency of the alloying elements in the retainedβphase is in the order of Zr<Nb<Ta<Mo<W.The experimental results are rationalized by the relative stability of alloying elements in the a andβphases and the mobility of these atoms in the matrix.An enrichment of Si in theα2 phase over theαmatrix phase is noticed,which is attributed to the lower formation energy of Si in theα2 phase.
基金Supported by National Natural Science Foundation of China(Grant Nos.U1764251,51775160)Fundamental Research Funds for the Central Universities of China(Grant No.DUT19LAB24)
文摘Ultrasonic welding is an effective ways to achieve a non-reactive/immiscible heterogeneous metal connection, such as the connection of magnesium alloy and titanium alloy. But the thermal mechanism of magnesium alloy/titanium alloy ultrasonic welding has not been defined clearly. In this paper, the experimental and the finite element analysis were adopted to study the thermal mechanism during welding. Through the test, the temperature variation law during the welding process is obtained, and the accuracy of the finite element model is verified. The microscopic analysis indicates that at the welding time of 0.5 s, the magnesium alloy in the center of the solder joint is partially melted and generates the liquid phase. Through the finite element analysis, the friction coefficient of the magnesium–titanium ultrasonic welding interface can be considered as an average constant value of 0.28. The maximum temperature at the interface can exceed 600 ℃ to reach the melting point temperature of the magnesium alloy. The plastic deformation begins after 0.35 s and occurs at the magnesium side at the center of the interface.
基金Item Sponsored by State Key Development Program for Basic Research of China(2013CB632603)National Natural Science Foundation of China(51404228)
文摘The oxidation kinetics, structural changes, and elements migration during the oxidation process of the va- nadium-titanium magnetite （VTM） ore were analyzed. Kinetics analysis indicated that the oxidation process was con- trolled by diffusion control and could be divided into interface diffusion and lattice diffusion with apparent activation energy of 99.69 kJ/mol and 144.08 kJ/mol in the range of 800--1000℃, respectively. The surface structure changed with the oxidization temperature as follows： dense surface→nano sized sheets→submicron particles→molten particles. The compact structure changed into porous one because of the elements migration and enrichment. Both Fe and Ti elements migrated in the opposite direction during the oxidation process. The V etement in the raw ore stably existed in the form of V^5＋ state, some vanadium migrated and occupied the tetrahedral sites of the hematite during the oxidation process.
文摘Microfiltration is widely used in fine filtration operations, with dead-end filtration and cross-flow filtration. The microfiltration filter element or the microfiltration membrane is easy to be polluted by impurities in the water and causes fouling, resulting in flux attenuation. The flux can be expressed by Darcy’s law and attenuation model. In this paper, two industrial titanium rod sintered filter elements (<span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span>60 × 960 mm and <span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span>60 × 960 mm) of different specifications are selected, and tap water (1.0 NTU) is used for constant pressure dead-end filtration. The amount tends to be the same, about 0.435 m<sup>3</sup><span style="white-space:nowrap;">·</span>m<sup><span style="white-space:nowrap;"><span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span></span>2</sup><span style="white-space:nowrap;">·</span>h<sup><span style="white-space:nowrap;"><span style="white-space:nowrap;"><span style="white-space:nowrap;">?</span></span></span>1</sup>, which has nothing to do with the filtration accuracy of the filter element but only depends on the characteristics of the filter cake and the filter membrane. Through the analysis of the two models, it is found that the two filtration flux models are not universal and difficult to be applied in engineering.
文摘Most of the alloys like titanium, steel, brass, copper, etc., are used in engineering applications like automobile, aero- space, marine etc., consist of two or more phases. If a material consists of two or more phases or components it is very difficult to predict the properties like mechanical and other properties based on simple laws such as rule of mixtures. Titanium alloys are capable of producing different microstructures when it subjected to heat treatments, so much of money and time are squandering to study the effect of microstructure on mechanical properties of titanium alloys. This squandering can be reduced with the help of modeling and optimization techniques. There are many modeling tech- niques like Finite element method, Mat lab, Mathematical modeling etc. are available. But Finite element method is widely used for prediction because of capable of producing distributions of stresses and strains at any different loads. From the literature it is observed that there is a good agreement between the calculated and measured stress strain curves. This review paper describes the effect of volume fraction and grain size of alpha phase on the stress strain curve of the titanium alloys. It also can predict the effect of strength ratio on stress strain curve by using FEM. This informa- tion will be of great use in designing and selecting the titanium alloys for various engineering applications.
基金Item Sponsored by National High-Tech Research and Development Program (863 Program) of China (2006AA03A204)Postdoctoral Science Foundation of Central South University of China (BSH201115)Youth Scientific Research Foundation of Central South University of Forestry Technology of China (QJ2010001A)
文摘The finite element analysis was applied to evaluate the respective influences of die geometry and process conditions on plastic strain distribution for β-titanium (Ti-13V11Cr3Al) alloy during the equal channel angular extrusion (ECAE). It was found that optimum equal channel angular extrusion die geometry is strongly material dependent. Optimal strain homogeneity in the Ti-13V11Cr3Al alloy may be achieved at r (inner radius)=5 mm, R (outer radius)=3 mm. The equivalent plastic strain increases with increasing friction coefficient. And the better homogeneity of the equivalent plastic strain distribution can be achieved when friction coefficient value is lower. The faster the ram speed is, the lower the homogeneity of the equivalent plastic strain distribution is and the influence is slight. The back-pressure does not help to improve the plastic strain homogeneity, and the increasing temperature has a slightly favourable effect on the plastic strain homogeneity between 400 and 600 ℃.
文摘Few biomechanical data exist regarding whether the polyetheretherketone (PEEK) spacer or titanium spacer is better for posterior lumbar interbody fusion (PLIF). This study evaluated the biomechanical influence that these types of spacers with different levels of hardness exert on the vertebra by using finite element analysis including bone strength distribution. To evaluate the risk of spacer subsidence for PLIF, we built a finite element model of the lumbar spine using computed tomography data of osteoporosis patients. Then, we simulated PLIF in L3/4 and built models with the hardness of the interbody spacer set as PEEK and titanium. Bones around the spacer were subjected to different load conditions. Then, fracture elements and some stress states of the two modalities were compared. In both models of PLIF simulation, fracture elements and stress were concentrated in the bones around the spacer. Fracture elements and stress values of the model simulating the PEEK spacer were significantly smaller compared to those of the titanium simulation model. For PLIF of osteoporotic vertebrae, this suggested that the PEEK spacer is in a mechanical environment less susceptible to subsidence caused by microfractures of bone tissue and bone remodeling-related fusion aspects. Therefore, PEEK spacers are bio-mechanically more useful.
基金The Project Supported by National Natural Science Foundation of China
文摘The concentrations of Ti and Ca, P, K, Fe, Cu and Zn in blood samples were determined by PIXE after a single intravenous and a single oral dosing with titanium- ascorbate (Ti- Vc) in Wister rats. Following the intravenous injection with 50 mg Ti- Vc/kg body weight, the absorption, distribution and clearance in blood could be described by an exponential equation of three terms. After gavaged with 500 mg Ti-Vc/kg body weight, at 1.5 h the content of Ti reached the highest level. The concentration of Ca was increasing, with the absorption, distribution and clearance of Ti in blood. The contents of Fe and K were decreasing. And the contents of Cu and Zn were significantly fluctuating. The effect of Ti on animal growth could be explained by the fact that Ti- Vc supplementation could promote the absorption of Ca.
基金supported by the National Natural Science Foundation of China(No.51205199)the Program for New Century Excellent Talents in University (No.NCET12-0627)+1 种基金the Funding of Jiangsu Innovation Program for Graduate Education (No.CXLX13_141)the Fundamental Research Funds for the Central Universities
文摘We focus on the electrochemical dissolution characteristics of new titanium alloys such as near-αtitanium alloy Ti60,α+βtitanium alloy TC4andβtitanium alloy Ti40 which are often used for aerospace industry.The experiments are carried out by electrochemical machining tool,and the surface morphology of the specimens is observed by the scanning electron microscope(SEM)and three-dimensional video microscope(DVM).The appropriate electrolyte is selected and the relationships between surface roughness and current density are achieved.The results show that the single-phase titanium alloy Ti40 has a better surface roughness after ECM compared with theα+βtitanium alloy TC4 and the near-αtitanium alloy Ti60.The best surface roughness is Ra 0.28μm when the current density is 75A/cm2.Furthermore,the surface roughness of the near-αtitanium alloy Ti60 is the most sensitive with the current density because of the different electrochemical equivalents of substitutional elements and larger grains than TC4.Finally,the suitable current density for each titanium alloy is achieved.
基金the National Key Research and Development Program of China(2016YFB0701300,2011CB606404)the CAS informatization Program(XXH13506-304)+1 种基金the National Natural Science Foundation of China(51171195,50911130367)the CAS Shenyang Supercomputing Center
文摘Thermo-mechanical coupled finite element calculations were carried out to simulate the Gleeble compression of the samples of a titanium alloy(Ti60), and the results are analyzed and compared with the actual compression tests conducted on a Gleeble 3800 thermo-mechanical simulator. The changes in temperature, stress and strain distribution in the samples and the source of error on the constitutive relations from Gleeble hot compression test were analyzed in detail. Both simulations and experiments showed that the temperature distribution in the specimen is not uniform during hot compression, resulting in significant deformation inhomogeneity and non-ignorable error in the flow stress strain relation,invalidating the uniform strain assumption commonly assumed when extracting the constitutive relation from Gleeble tests. Based on the finite element simulations with iterative corrections, we propose a scheme to refine the constitutive relations from Gleeble tests.
基金the National Natural Science Foundation of China (No.51275415)Program for New Century Excellent Talents in University+1 种基金the fund of the State Key Laboratory of Solidifcation Processing in NWPUNatural Science Basic Research Plan in Shaanxi Province (No.2011JQ6004),and the 111 Project (No.B08040) for the support
文摘Significant springback occurs after tube rotary-draw-bending （RDB）, especially for a high-strength Ti-3A1-2.5V tube （HSTT） due to its high ratio of yield strength to Young＇s modulus. The combination scheme of explicit and implicit is preferred to predict the springback. This simulation strategy includes several numerical parameters, such as element type, number of elements through thickness （NEL）, element size, etc. However, the influences of these parameters on spring- back prediction accuracy are not fully understood. Thus, taking the geometrical specification 9.525 mm × 0.508 mm ofa HSTT as the objective, the effects of numerical parameters on prediction accuracy and computation efficiency of springback simulation of HSTT RDB are investigated. The simulated springback results are compared with experimental ones. The main results are： （1） solid and continuum-shell elements predict the experimental results well; （2） for C3DSR elements, NEL of at least 3 is required to obtain reliable results and a relative error of 29% can occur as NEL is varied in the range of 1-3; （3） specifying damping factor typically works well in Abaqus/Emplicit simulation of springback and the springback results are sensitive to the magnitude of damping factor. In addition, the explanations of the effect rules are given and a guideline is added.
文摘A three-dimensional finite-element model (FEM) used for calculating electron beam (EB) welding temperature and stresses fields of thin plates of BT20 titanium has been developed in which the nonlinear thermophysical and thermo-mechanical properties of the material has been considered. The welding temperature field, the distributions of residual stresses in as-welded (AW) and electron beam local post-weld heat treatment (EBLPWHT) conditions have been successfully simulated. The results show that: (1) In the weld center, the maximum magnitude of residual tensile stresses of BT20 thin plates of Ti alloy is equal to 60%- 70% of its yield strength σs. (2) The residual tensile stresses in weld center can be even decreased after EBLPWHT and the longitudinal tensile stresses are decreased about 50% compared to joints in AW conditions. (3) The numerical calculating results of residual stresses by using FEM are basically in agreement with the experimental results. Combined with numerical calculating results, the effects of electron beam welding and EBLPWHT on the distribution of welding residual stresses in thin plates of BT20 have been analyzed in detail.
基金financially supported by the National Natural Science Foundation of China (No.50875144)
文摘The forming process and mechanism of the reaction of Ti-6Al-4V investment casting made by Zr（CH3COO）2-Y2O3 shell in vacuum casting was studied.Statistic was manipulated to study the distributions and types of the reaction layers. The morphology and composition of the reaction layers were tested using field emission scanning electron microscopy（FESEM） combined with energy-dispersive spectroscopy（EDS）. Phase of the reaction layers was characterized by X-ray diffraction（XRD）.Composition of the shell reaction zone was measured by X-ray fluorescence（XRF） method. The results suggest the reaction contains oxidation and element evaporation, and the melt reacts little with the shell but mainly with the remnant gas. The reaction layers contain three types due to different forming stages： the titanium oxidation film, the concretion film and the shell reaction zone. The interfacial temperature and pressure affect the reaction mechanism and degree, leading to three types of concretion films that differ in thickness, content and color.
