A new technique was developed for the conversion of high titania slag,containing 70%-75% TiO2 and with MgO,FeO,CaO,Al2O3 and SiO2 as main impurities,into a synthetic rutile,90%-95% TiO2,which satisfies the requirement...A new technique was developed for the conversion of high titania slag,containing 70%-75% TiO2 and with MgO,FeO,CaO,Al2O3 and SiO2 as main impurities,into a synthetic rutile,90%-95% TiO2,which satisfies the requirements for fluidizing chlorination process with respect to impurity contents.After a pre-oxidation at around 1 042 ℃ and a heat-treatment above 1 510 ℃,the Ti components in high titania slag can be enriched into the rutile phase which can precipitate and grow,and can be separated with dilute hydrochloric and sulfuric acid,respectively.The results show that the average crystal size of rutile phase is over 25 μm,and the synthetic rutile containing more than 95% TiO2 can be produced by selective leaching.展开更多
The oxidation behavior of electroconductive TiN/O′-Sialon ceramics prepared using high titania slag as main starting material was studied at 1 200-1 300 °C in air. The isothermal and non-isothermal oxidation pro...The oxidation behavior of electroconductive TiN/O′-Sialon ceramics prepared using high titania slag as main starting material was studied at 1 200-1 300 °C in air. The isothermal and non-isothermal oxidation processes were investigated by DTA-TG. Phase compositions and morphologies of the oxidized products were analyzed by XRD, SEM and EDS. The results indicate that the oxidation of TiN and O′-Sialon occurs at about 500 °C and 1 050 °C, respectively. After oxidation at 1 200-1 300 °C, a protective scale that consists of Fe2MgTi3O10, SiO2 and TiO2 is formed on the surface of the materials, which effectively prevents the oxidation process. The formation of a protective scale is relative to TiN content and apparent porosity of the samples, the amount of SiO2 and amorphous phase in the oxidation product. At the initial oxidation stage, the oxidation kinetics of the materials follows perfectly the linear law with the apparent activation energy of 1.574×105 J/mol, and at the late-mid stage, the oxidation of the samples obeys the parabolic law with the apparent activation energy of 2.693×105 J/mol. With the increase of TiN content, mass gain of the materials increases significantly.展开更多
The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into...The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into three stages according to their three exothermic peaks and three corresponding mass gain stages indicated by the respective non-isothermal DSC and TG curves.The isothermal oxidation kinetics of high titania slag powders of different sizes were analyzed using the ln-ln analysis method.The results revealed that the entire isothermal oxidation process comprises two stages.The kinetic mechanism of the first stage can be described as f(α) = 1.77(1-α) [-ln (1-α)]^((1.77-1)/1.77),f(α)= 1.97(1-α) [-ln (1-α)]^((1.97-1)/1.97),and f (α) = 1.18(1-α) [-ln (1-α)]^((1.18-1)/1.18).The kinetic mechanism of the second stage for all samples can be described as f (α)=1.5(1-α)^(2/3)[1-(1-α)^(1/3)]^(-1).The activation energies of titania slag powders with different sizes(d_(1)<0.075 mm,0.125 mm<d_(2)<0.150 mm,and 0.425 mm<d_(3)<0.600 mm)for different reaction degrees were calculated.For the given experimental conditions,the rate-controlling step in the first oxidation stage of all the samples is a chemical reaction.The rate-controlling steps of the second oxidation stage are a chemical reaction and internal diffusion(for powders d_(1)<0.075 mm)and internal diffusion(for powders 0.125 mm<d_(2)<0.150 mm and 0.425 mm<d_(3)<0.600 mm).展开更多
A direct production method of high-strength titanium alloy from upgraded titania slag(UGS)was developed.First,UGS was reduced into alloy powder with 1.3 wt.%oxygen using magnesium powder.Subsequently,the alloy powder ...A direct production method of high-strength titanium alloy from upgraded titania slag(UGS)was developed.First,UGS was reduced into alloy powder with 1.3 wt.%oxygen using magnesium powder.Subsequently,the alloy powder was compacted at 600 MPa to produce a pellet.Lastly,the pellet was sintered to produce titanium alloy.The reduced powder was characterized,and the effect arising from the sintering temperature on the sintered density,compressive strength,microstructure,and hardness of the alloys was studied.The results showed that the density tended to increase with the temperature increasing from 900 to 1200℃,whereas the porosity decreased.A significant sintering densification was achieved at the temperature above 1100℃(98.65%at 1100℃ and 99.41%at 1200℃).At 1100℃,the hardness and compressive strength reached the maximal values of the alloy,HV 655.7 and 1563 MPa,respectively.展开更多
The desulphurizing reaction of the blast furnace low titania slag under the condition of no external agitation is confirmed to be of a first order. The controlling step is the diffusion of S in slag. The measures to a...The desulphurizing reaction of the blast furnace low titania slag under the condition of no external agitation is confirmed to be of a first order. The controlling step is the diffusion of S in slag. The measures to accelerate the rate of desulfurization are approached.展开更多
Owing to smelting vanadium-titanium magnetite ore,the amount of iron entrainment in slag as droplets is far higher than that in conventional BF slag.However,the iron droplets can be easily settled by blowing air into ...Owing to smelting vanadium-titanium magnetite ore,the amount of iron entrainment in slag as droplets is far higher than that in conventional BF slag.However,the iron droplets can be easily settled by blowing air into the molten slag.The results show that more than 80% of iron droplets in titania bearing slag can be settled and separated after treatment.The temperature rise of molten slag during the oxidizing process and the decreased viscosity caused by the component change of slag as well as air stirring in slag both accelerate the iron droplets settling.The vanadium content in the settled iron droplets and the original iron droplets was obtained by chemical analysis.The possible reason for the increased vanadium in the settled iron droplets was discussed by thermodynamic principles.展开更多
The effects of additive agents and growth behavior of perovskite phase as well as temperature change of slag at semi industry scale test were studied. The results show that the increase of steel slag does good to tita...The effects of additive agents and growth behavior of perovskite phase as well as temperature change of slag at semi industry scale test were studied. The results show that the increase of steel slag does good to titania enrichment, however, it isn’t useful for the growth and coarsening of the perovskite phase. The additive Si-Fe powder can promote titania enrichment and make perovskite phase grow up easily. While air is blown into the molten slag, the reduced components in slag are oxidized and the released heat raises the temperature of slag.展开更多
By means of energy-dispersive X-ray spectroscopy (EDX) and scanning electron microscope (SEM) analysis, the phase structure characteristics of high titanium slag were analyzed. Through the single factor and the orthog...By means of energy-dispersive X-ray spectroscopy (EDX) and scanning electron microscope (SEM) analysis, the phase structure characteristics of high titanium slag were analyzed. Through the single factor and the orthogonal experiment methods, the effects of material particle size, mass ratio of acid to ore, roasting temperature, and roasting time on the acidolysis ratio of TiO<sub>2</sub> during the process of roasting high titanium slag with concentrated sulfuric acid were systematically investigated. The results show that the sequence of each factor affecting the acidolysis ratio of TiO<sub>2</sub> is: mass ratio of acid to ore, roasting time, and roasting temperature. The optimum technological conditions are obtained as mass ratio of acid to ore of 2.1, roasting temperature of 310°C, roasting time of 75min, and material particle size of 45–53μm. The acidolysis ratio of TiO<sub>2</sub> is over 96% under the optimum conditions. The roasting process is proved to be significant in the exploitation and utilization of high titanium slag. The advantages of the proposed roasting process are of high efficiency, low power consumption, and minimum pollution.展开更多
Considering the characteristic of selective heating of microwave and the treatment of titania-bearing BF slag, a mathematical model for the heating of a slag specimen is developed. The temperature distribution in the ...Considering the characteristic of selective heating of microwave and the treatment of titania-bearing BF slag, a mathematical model for the heating of a slag specimen is developed. The temperature distribution in the specimen is studied by numerical simulation. The temperature in the center of the cylindrical slag specimen is the highest and the temperature decreases when the radius increases rapidly. In this case, the temperature rising rate decreases with heating time rapidly, and it tends to zero when the heating time is up to 150 s.展开更多
Five lightweight castables containing different TiO2 additions were prepared by using porous corundum - spinel （ MgAl2O4 ） ceramics as aggregate. Corrosion of the lightweight cstables by ladle slag was conducted u...Five lightweight castables containing different TiO2 additions were prepared by using porous corundum - spinel （ MgAl2O4 ） ceramics as aggregate. Corrosion of the lightweight cstables by ladle slag was conducted using a static crucible test. The effect of the TiO2 addition on the slag resistances of the lightweight corundum -spinel castables was investigated through SEM, EDS and Fact- Sage@ software, etc. h was found that TiO2 additi,ve t,vmoted the sintering degree of the castables, deereased the average pore .size, the apparent porosity, and the contact area between the casmbles and slag, and then en- hanced the corrosion resistance. However, TiO2 additive decreased the viscosity of the penetrated .slag simultane- ously, and then deteriorated the penetration resistance.展开更多
基金Project(FMRU2007K10)supported by the Open Research Fund of Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education,China
文摘A new technique was developed for the conversion of high titania slag,containing 70%-75% TiO2 and with MgO,FeO,CaO,Al2O3 and SiO2 as main impurities,into a synthetic rutile,90%-95% TiO2,which satisfies the requirements for fluidizing chlorination process with respect to impurity contents.After a pre-oxidation at around 1 042 ℃ and a heat-treatment above 1 510 ℃,the Ti components in high titania slag can be enriched into the rutile phase which can precipitate and grow,and can be separated with dilute hydrochloric and sulfuric acid,respectively.The results show that the average crystal size of rutile phase is over 25 μm,and the synthetic rutile containing more than 95% TiO2 can be produced by selective leaching.
基金Project (2007CB613504) supported by the National Basic Research Program of ChinaProject (20070145041) supported by the Specialized Research Fund for the Doctoral Program of Higher Education, China
文摘The oxidation behavior of electroconductive TiN/O′-Sialon ceramics prepared using high titania slag as main starting material was studied at 1 200-1 300 °C in air. The isothermal and non-isothermal oxidation processes were investigated by DTA-TG. Phase compositions and morphologies of the oxidized products were analyzed by XRD, SEM and EDS. The results indicate that the oxidation of TiN and O′-Sialon occurs at about 500 °C and 1 050 °C, respectively. After oxidation at 1 200-1 300 °C, a protective scale that consists of Fe2MgTi3O10, SiO2 and TiO2 is formed on the surface of the materials, which effectively prevents the oxidation process. The formation of a protective scale is relative to TiN content and apparent porosity of the samples, the amount of SiO2 and amorphous phase in the oxidation product. At the initial oxidation stage, the oxidation kinetics of the materials follows perfectly the linear law with the apparent activation energy of 1.574×105 J/mol, and at the late-mid stage, the oxidation of the samples obeys the parabolic law with the apparent activation energy of 2.693×105 J/mol. With the increase of TiN content, mass gain of the materials increases significantly.
基金This work was financially supported by the National Key Research and Development Program of China(No.2018YFC1900500)Graduate Research and Innovation Foundation of Chongqing,China(No.CYB17002).
文摘The oxidation pathway and kinetics of titania slag powders in air were analyzed using differential scanning calorimetry(DSC)and thermogravimetry(TG).The oxidation pathway of titania slag powder in air was divided into three stages according to their three exothermic peaks and three corresponding mass gain stages indicated by the respective non-isothermal DSC and TG curves.The isothermal oxidation kinetics of high titania slag powders of different sizes were analyzed using the ln-ln analysis method.The results revealed that the entire isothermal oxidation process comprises two stages.The kinetic mechanism of the first stage can be described as f(α) = 1.77(1-α) [-ln (1-α)]^((1.77-1)/1.77),f(α)= 1.97(1-α) [-ln (1-α)]^((1.97-1)/1.97),and f (α) = 1.18(1-α) [-ln (1-α)]^((1.18-1)/1.18).The kinetic mechanism of the second stage for all samples can be described as f (α)=1.5(1-α)^(2/3)[1-(1-α)^(1/3)]^(-1).The activation energies of titania slag powders with different sizes(d_(1)<0.075 mm,0.125 mm<d_(2)<0.150 mm,and 0.425 mm<d_(3)<0.600 mm)for different reaction degrees were calculated.For the given experimental conditions,the rate-controlling step in the first oxidation stage of all the samples is a chemical reaction.The rate-controlling steps of the second oxidation stage are a chemical reaction and internal diffusion(for powders d_(1)<0.075 mm)and internal diffusion(for powders 0.125 mm<d_(2)<0.150 mm and 0.425 mm<d_(3)<0.600 mm).
基金the National Natural Science Foundation of China(No.52004342)the Innovation-Driven Project of Central South University,China(No.150240015)the Natural Science Fund for Outstanding Young Scholar of Hunan Province,China(No.2021JJ20065).
文摘A direct production method of high-strength titanium alloy from upgraded titania slag(UGS)was developed.First,UGS was reduced into alloy powder with 1.3 wt.%oxygen using magnesium powder.Subsequently,the alloy powder was compacted at 600 MPa to produce a pellet.Lastly,the pellet was sintered to produce titanium alloy.The reduced powder was characterized,and the effect arising from the sintering temperature on the sintered density,compressive strength,microstructure,and hardness of the alloys was studied.The results showed that the density tended to increase with the temperature increasing from 900 to 1200℃,whereas the porosity decreased.A significant sintering densification was achieved at the temperature above 1100℃(98.65%at 1100℃ and 99.41%at 1200℃).At 1100℃,the hardness and compressive strength reached the maximal values of the alloy,HV 655.7 and 1563 MPa,respectively.
文摘The desulphurizing reaction of the blast furnace low titania slag under the condition of no external agitation is confirmed to be of a first order. The controlling step is the diffusion of S in slag. The measures to accelerate the rate of desulfurization are approached.
基金Item Sponsored by National Natural Science Foundation of China(50234040)
文摘Owing to smelting vanadium-titanium magnetite ore,the amount of iron entrainment in slag as droplets is far higher than that in conventional BF slag.However,the iron droplets can be easily settled by blowing air into the molten slag.The results show that more than 80% of iron droplets in titania bearing slag can be settled and separated after treatment.The temperature rise of molten slag during the oxidizing process and the decreased viscosity caused by the component change of slag as well as air stirring in slag both accelerate the iron droplets settling.The vanadium content in the settled iron droplets and the original iron droplets was obtained by chemical analysis.The possible reason for the increased vanadium in the settled iron droplets was discussed by thermodynamic principles.
基金Project(50234040) supported by the National Natural Science Foundation of China
文摘The effects of additive agents and growth behavior of perovskite phase as well as temperature change of slag at semi industry scale test were studied. The results show that the increase of steel slag does good to titania enrichment, however, it isn’t useful for the growth and coarsening of the perovskite phase. The additive Si-Fe powder can promote titania enrichment and make perovskite phase grow up easily. While air is blown into the molten slag, the reduced components in slag are oxidized and the released heat raises the temperature of slag.
基金financially supported by the National Natural Science Foundation of China(Nos.61372195 and61304069)the National Basic Research Program of China(No.2007CB613603)
文摘By means of energy-dispersive X-ray spectroscopy (EDX) and scanning electron microscope (SEM) analysis, the phase structure characteristics of high titanium slag were analyzed. Through the single factor and the orthogonal experiment methods, the effects of material particle size, mass ratio of acid to ore, roasting temperature, and roasting time on the acidolysis ratio of TiO<sub>2</sub> during the process of roasting high titanium slag with concentrated sulfuric acid were systematically investigated. The results show that the sequence of each factor affecting the acidolysis ratio of TiO<sub>2</sub> is: mass ratio of acid to ore, roasting time, and roasting temperature. The optimum technological conditions are obtained as mass ratio of acid to ore of 2.1, roasting temperature of 310°C, roasting time of 75min, and material particle size of 45–53μm. The acidolysis ratio of TiO<sub>2</sub> is over 96% under the optimum conditions. The roasting process is proved to be significant in the exploitation and utilization of high titanium slag. The advantages of the proposed roasting process are of high efficiency, low power consumption, and minimum pollution.
基金This study was financially supported by the National Basic Research Program of China (No.2007CB613503).
文摘Considering the characteristic of selective heating of microwave and the treatment of titania-bearing BF slag, a mathematical model for the heating of a slag specimen is developed. The temperature distribution in the specimen is studied by numerical simulation. The temperature in the center of the cylindrical slag specimen is the highest and the temperature decreases when the radius increases rapidly. In this case, the temperature rising rate decreases with heating time rapidly, and it tends to zero when the heating time is up to 150 s.
基金The National Natural Science Foundation of China(Grant No.51302201)
文摘Five lightweight castables containing different TiO2 additions were prepared by using porous corundum - spinel （ MgAl2O4 ） ceramics as aggregate. Corrosion of the lightweight cstables by ladle slag was conducted using a static crucible test. The effect of the TiO2 addition on the slag resistances of the lightweight corundum -spinel castables was investigated through SEM, EDS and Fact- Sage@ software, etc. h was found that TiO2 additi,ve t,vmoted the sintering degree of the castables, deereased the average pore .size, the apparent porosity, and the contact area between the casmbles and slag, and then en- hanced the corrosion resistance. However, TiO2 additive decreased the viscosity of the penetrated .slag simultane- ously, and then deteriorated the penetration resistance.
