Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt f...Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt flow patterns and in the formation of stagnant regions,commonly referred to as dead zones.To better understand the internal flow dynamics and thermal behavior of the furnace,this study develops a multiphysics coupled model that integrates fluid heat transfer with Maxwell’s electromagnetic field equations.Numerical simulations are conducted to systematically examine how key operational parameters,such as electric current and arc characteristics,affect the heat transfer performance inside the furnace.The analysis reveals that arc length is the dominant factor governing both current density and heat distribution in the molten bath.Specifically,increasing the arc length from 200 mm to 400 mm results in a 16.1%rise in maximum current density within the titanium slag layer,from 7128 A/m^(2) to 8270 A/m^(2).However,a longer arc also introduces higher interfacial thermal resistance,which impedes heat transfer efficiency and leads to a significant drop in the peak temperature of the titanium slag,from 2618 K to 2125 K.These findings underscore the dual impact of arc length on both electrical and thermal behavior,highlighting the need for careful optimization.展开更多
To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal...To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal,and flow fields.Numerical simulation was performed to analyze the dynamic evolution of varying-mass electrode fragments during the vacuum arc remelting(VAR)of a∅508-mm TC2 titanium alloy in-got.The results indicate that Mn segregation caused by 15-kg electrode fragmentation during the VAR process of a TC2 titanium alloy ingot corresponds to the segregation observed in the TC2 titanium alloy bar.The numerical simulation of the VAR process provides effective result prediction and technical support for solving practical problems in smelting.展开更多
Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of W...Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of WAAM processes,which involves intricate thermal dynamics,phase transitions,and metallurgical,mechanical,and chemical interactions,presents considerable challenges in final product qualities.Simulation technologies in WAAM have proven invaluable,providing accurate predictions in key areas such as material properties,defect identification,deposit morphology,and residual stress.These predictions play a critical role in optimising manufacturing strategies for the final product.This paper provides a comprehensive review of the simulation techniques applied in WAAM,tracing developments from 2013 to 2023.Initially,it analyses the current challenges faced by simulation methods in three main areas.Subsequently,the review explores the current modelling approaches and the applications of these simulations.Following this,the paper discusses the present state of WAAM simulation,identifying specific issues inherent to WAAM simulation itself.Finally,through a thorough review of existing literature and related analysis,the paper offers future perspectives on potential advancements in WAAM simulation strategies.展开更多
Artificial intelligence(AI)is the study of algorithms that enable machines to analyze and execute cognitive activities including problem solving,object and word recognition,reduce the inevitable errors to improve the ...Artificial intelligence(AI)is the study of algorithms that enable machines to analyze and execute cognitive activities including problem solving,object and word recognition,reduce the inevitable errors to improve the diagnostic accuracy,and decision-making.Hepatobiliary procedures are technically complex and the use of AI in perioperative management can improve patient outcomes as discussed below.Three-dimensional(3D)reconstruction of images obtained via ultrasound,computed tomography scan or magnetic resonance imaging,can help surgeons better visualize the surgical sites with added depth perception.Preoperative 3D planning is associated with lesser operative time and intraoperative complications.Also,a more accurate assessment is noted,which leads to fewer operative complications.Images can be converted into physical models with 3D printing technology,which can be of educational value to students and trainees.3D images can be combined to provide 3D visualization,which is used for preoperative navigation,allowing for more precise localization of tumors and vessels.Nevertheless,AI enables surgeons to provide better,personalized care for each patient.展开更多
The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the...The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the phenomena. As a result, the droplet transfer mode obtained from this calculation was regarded as a projected transfer mode in which the liquid column grew about 1 mm and a droplet grew up until its diameter became large the same as a wire diameter,?after that it was detached from the tip of the column. In addition, 10 droplets were formed for 0.1 s through these growth and detachment processes at the tip of a wire. To compare with the numerical results, actual GMA welding was carried out and molten metal droplet transfers were taken by high speed camera. The diameter of a wire, the length of a liquid column, the velocity of a droplet right before it reached a weld pool obtained by simulation showed good agreement with experiment.展开更多
The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experi...The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.展开更多
The numerical simulation of arc was carried out for both conventional melt inert gas(MIG)welding and ultrasonic assisted melt inert gas(U-MIG)welding.Based on the model established by Fluent,the arc shape,temperature ...The numerical simulation of arc was carried out for both conventional melt inert gas(MIG)welding and ultrasonic assisted melt inert gas(U-MIG)welding.Based on the model established by Fluent,the arc shape,temperature field,and potential distribution were simulated.The study found that the shape of the arc changed when ultrasonic was added radially;the high-temperature area of the arc stretched,and the temperature peak increased.But as the current increased,the increase in temperature decreased.In addition,under the same conditions,the potential of U-MIG decreased and the pressure on the workpiece increased.To verify the accuracy of the simulation results,welding experiments under identical conditions were carried out,and a high-speed camera was used to collect dynamic pictures of the arc.The simulation results were in a favorable agreement with the experimental results,which provided a certain reference value for ultrasonic assisted arc welding.展开更多
The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the...The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the condition of Ar-He alternating gas supply,the arc is alternately converted between Ar arc and He arc with an alternating gas supply cycle,which has obvious arc change characteristics.The FLUENT software was used to numerically simulate the characteristics of the TIG arc under the condition of alternating gas supply,and the arc temperature field,arc pressure,electric potential and current density distribution under the condition of alternating gas supply were obtained.Combined with the real-time data of arc pressure measured by the water-cooled copper plate with holes,it is proved that the TIG arc has obvious dynamic characteristics under the condition of Ar-He alternating gas supply.This unique dynamic TIG arc acts on the 5A06 aluminum alloy weld,causing the molten pool to stir,resulting in uniform microstructure and grain refinement at the weld,and thereby improving the mechanical properties of the welded joint.展开更多
An appropriate Monte Carlo method was developed to simulate the three-dimensional normal grain growth more completely. Comparative investigation on the three-dimensional and the cross-sectional characteristics of norm...An appropriate Monte Carlo method was developed to simulate the three-dimensional normal grain growth more completely. Comparative investigation on the three-dimensional and the cross-sectional characteristics of normal grain growth was done. It was found that the time exponent of grain growth determined from cross-section exhibits the same rule of increasing slowly with time and approaching the theoretical value n = 0.5 of steadygrain growth as the three-dimensional (3-D) system. From change of the number of grains per unit area with timemeasured in cross-section, the state of 3-D normal grain growth may be predicted. The gtain size distribution incross-section is different from that in 3-D system and can not express the evolution characteristic of the 3-D distribution. Furthermore, there exists statistical connection between the topological parameters in cross-section and thosein three-dimensions.展开更多
Taking the Paleogene salt strata in the west of Kuqa foreland thrust belt as study object, the deformation features of salt structure in the compression direction and perpendicular to the compression direction were ex...Taking the Paleogene salt strata in the west of Kuqa foreland thrust belt as study object, the deformation features of salt structure in the compression direction and perpendicular to the compression direction were examined to find out the control factors and formation mechanisms of the salt structures. By using the three-dimensional discrete element numerical simulation method, the formation mechanisms of typical salt structures of western Kuqa foreland thrust belt in Keshen and Dabei work areas were comprehensively analyzed. The simulation results show that the salt deformation in Keshen and Dabei work areas is of forward spread type, with deformation concentrated in the piedmont zone;the salt deformation is affected by the early uplift near the compression end, pre-existing basement faults, synsedimentary process and the initial salt depocenter;in the direction perpendicular to the compression direction, salt rocks near the compression end have strong lateral mobility with the velocity component moving towards the middle part, and the closer to the middle, the larger the velocity will be, so that salt rocks will aggregate towards the middle and deform intensely, forming complex folds and separation of salt structures from salt source, and local outcrop with thrust faults. Compared with 2 D simulation, 3 D simulation can analyze salt structures in the principal stress direction and direction perpendicular to the principal stress, give us a full view of the formation mechanisms of salt structures, and guide the exploration of oil and gas reservoirs related to salt structures.展开更多
The casing damage has been a big problem in oilfield production. The current detection methods mostly are used after casing damage, which is not very effective. With the rapid development of China's offshore oil i...The casing damage has been a big problem in oilfield production. The current detection methods mostly are used after casing damage, which is not very effective. With the rapid development of China's offshore oil industry, the number of offshore oil wells is becoming larger and larger. Because the cost of offshore oil well is very high, the casing damage will cause huge economic losses. What's more, it can also bring serious pollution to marine environment. So the effective methods of detecting casing damage are required badly. The accumulation of stress is the main reason for the casing damage. Magnetic anisotropy technique based on counter magnetostriction effect can detect the stress of casing in real time and help us to find out the hidden dangers in time. It is essential for us to prevent the casing damage from occurring. However, such technique is still in the development stage. Previous studies mostly got the relationship between stress and magnetic signals by physical experiment, and the study of physical mechanism in relative magnetic permeability connecting the stress and magnetic signals is rarely reported. The present paper uses the ANSYS to do the three-dimensional finite element numerical simulation to study how the relative magnetic permeability works for the oil casing model. We find that the quantitative relationship between the stress' s variation and magnetic induction intensity's variation is: Δδ =K* ΔB, K = 8.04×109, which is proved correct by physical experiment.展开更多
To provide a test platform for Electronic Warfare (EW) system, it is needed to simulate the radar received Intermediate Frequency (IF) signals and radar system functions.This letter gives a description of a radar syst...To provide a test platform for Electronic Warfare (EW) system, it is needed to simulate the radar received Intermediate Frequency (IF) signals and radar system functions.This letter gives a description of a radar system simulation software developed for frequencyphase scanning three-dimensional (3-D) radar. Experimental results prove that the software could be used for system evaluation and for training purposes as an attractive alternative to real EW system.展开更多
An optimized device structure for reducing the RESET current of phase-change random access memory （PCRAM） with blade-type like （BTL） phase change layer is proposed. The electrical thermal analysis of the BTL cell ...An optimized device structure for reducing the RESET current of phase-change random access memory （PCRAM） with blade-type like （BTL） phase change layer is proposed. The electrical thermal analysis of the BTL cell and the blade heater contactor structure by three-dimensional finite element modeling are compared with each other during RESET operation. The simulation results show that the programming region of the phase change layer in the BTL cell is much smaller, and thermal electrical distributions of the BTL cell are more concentrated on the TiN/GST interface. The results indicate that the BTL cell has the superiorities of increasing the heating efficiency, decreasing the power consumption and reducing the RESET current from 0.67mA to 0.32mA. Therefore, the BTL cell will be appropriate for high performance PCRAM device with lower power consumption and lower RESET current.展开更多
A fracture propagation model of radial well fracturing is established based on the finite element-meshless method.The model considers the coupling effect of fracturing fluid flow and rock matrix deformation.The fractu...A fracture propagation model of radial well fracturing is established based on the finite element-meshless method.The model considers the coupling effect of fracturing fluid flow and rock matrix deformation.The fracture geometries of radial well fracturing are simulated,the induction effect of radial well on the fracture is quantitatively characterized,and the influences of azimuth,horizontal principle stress difference,and reservoir matrix permeability on the fracture geometries are revealed.The radial wells can induce the fractures to extend parallel to their axes when two radial wells in the same layer are fractured.When the radial wells are symmetrically distributed along the direction of the minimum horizontal principle stress with the azimuth greater than 15,the extrusion effect reduces the fracture length of radial wells.When the radial wells are symmetrically distributed along the direction of the maximum horizontal principal stress,the extrusion increases the fracture length of the radial wells.The fracture geometries are controlled by the rectification of radial borehole,the extrusion between radial wells in the same layer,and the deflection of the maximum horizontal principal stress.When the radial wells are distributed along the minimum horizontal principal stress symmetrically,the fracture length induced by the radial well decreases with the increase of azimuth;in contrast,when the radial wells are distributed along the maximum horizontal principal stress symmetrically,the fracture length induced by the radial well first decreases and then increases with the increase of azimuth.The fracture length induced by the radial well decreases with the increase of horizontal principal stress difference.The increase of rock matrix permeability and pore pressure of the matrix around radial wells makes the inducing effect of the radial well on fractures increase.展开更多
Some techniques such as die surface description, contact judgement algorithm and remeshing are proposed to improve the robustness of the numerical solution. Based on these techniques, a three-dimensional rigid-plastic...Some techniques such as die surface description, contact judgement algorithm and remeshing are proposed to improve the robustness of the numerical solution. Based on these techniques, a three-dimensional rigid-plastic FEM code has been developed. Isothermal forging process of a cylindrical housing has been simulated. The simulation results show that the given techniques and the FEM code are reasonable and feasible for three-dimensional bulk forming processes.展开更多
Carbon dioxide(CO2),the main gas emitted from fossil burning,is the primary contributor to global warming.Circulating fluidized bed reactor(CFBR)is proved as an energy-efficient method for post-combustion CO2 capture....Carbon dioxide(CO2),the main gas emitted from fossil burning,is the primary contributor to global warming.Circulating fluidized bed reactor(CFBR)is proved as an energy-efficient method for post-combustion CO2 capture.The numerical simulation by computational fluid dynamics(CFD)is believed as a promising tool to study CO2 adsorption process in CFBR.Although three-dimensional(3D)simulations were proved to have better predicting performance with the experimental results,two-dimensional(2D)simulations have been widely reported for qualitative and quantitative studies on gas-solid behavior in CFBR for its higher computational efficiency recently.However,the discrepancies between 2D and 3D simulations have rarely been evaluated by detailed study.Considering that the differences between the 2D and 3D simulations will vary substantially with the changes of independent operating conditions,it is beneficial to lower computational costs to clarify the effects of dimensionality on the numerical CO2 adsorption runs under various operating conditions.In this work,the comparative analysis for CO2 adsorption in 2D and 3D simulations was conducted to enlighten the effects of dimensionality on the hydrodynamics and reaction behaviors,in which the separation rate,species distribution and hydrodynamic characteristics were comparatively studied for both model frames.With both accuracy and computational costs considered,the viable suggestions were provided in selecting appropriate model frame for the studies on optimization of operating conditions,which directly affect the capture and energy efficiencies of cyclic CO2 capture process in CFBR.展开更多
A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching a...A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching and forming process of cartridge cases are established,and the corresponding simulation result model of each intermediate procedure is obtained by continuously performing the forming process simulation. The simulation model cannot annotate size and process information due to poor interface between DEFORM software and CAD software. Thus,a 3D annotation module is developed with secondary development technology of UG NX software. Consequently,the final process model with dimension and process information is obtained. Then,with the current 3D process management system,the 3D punching and forming process design of cartridge cases can be completed further. An example is also provided to illustrate that the relative error between the simulation process model and the physical model is less than 2%,which proves the validity and reliability of the proposed method in this study.展开更多
Any tidal defense engineering involves the collection and analysis of massive information about engineering structures and their surrounding environment. Traditional method, which is carried out mainly by means of two...Any tidal defense engineering involves the collection and analysis of massive information about engineering structures and their surrounding environment. Traditional method, which is carried out mainly by means of twodimensional drawings and textures, is not efficient and intuitive enough to analyze the whole project and reflect its spatial relationship. Three-dimensional visual simulation provides an advanced technical means of solving this problem. In this paper, triangular irregular network (TIN) model simplified by non-uniform rational B-splines (NURBS) technique was used to establish the digital terrain model (DTM) of a super large region. Simulation of dynamic water surface was realized by combining noise function with sine wave superposition method. Models of different objects were established with different modeling techniques according to their characteristics. Application of texture mapping technology remarkably improved the authenticity of the models. Taking the tidal defense engineering in the new coastal region of Tianjin as a case study, three-dimensional visual simulation and dynamic roaming of the study area were realized, providing visual analysis and visible demonstration method for the management and emergency decision-making associated with construction.展开更多
The difference of sintering crunodes of metal powders and fibers is discussed. The mathematical model of the surface diffusion described by the difference in mean curvature is defined as a Hamilton-Jacobi-type equatio...The difference of sintering crunodes of metal powders and fibers is discussed. The mathematical model of the surface diffusion described by the difference in mean curvature is defined as a Hamilton-Jacobi-type equation, and the model is numerically solved by the level set method. The three-dimensional numerical simulations of two metal powders and fibers(the fiber angle is 0° or 90°) are implemented by this mathematical model, respectively. The numerical simulation results accord with the experimental ones. The sintering neck growth trends of metal powders and metal fibers are similar. The sintering neck radius of metal fibers is larger than that of metal powders. The difference of the neck radius is caused by the difference of geometric structure which makes an important influence on the curvature affecting the migration rate of atoms.展开更多
基金support from National Natural Science Foundation of China under Contract(NO.51966005)Yunnan Fundamental Research Projects(NO.202301AT070469)Yunnan Major Scientific and Technological Projects(NO.202202AG050002).
文摘Heat and mass transfer within an electric arc furnace are strongly influenced by extreme temperatures and complex electromagnetic fields.Variations in temperature distribution play a crucial role in determining melt flow patterns and in the formation of stagnant regions,commonly referred to as dead zones.To better understand the internal flow dynamics and thermal behavior of the furnace,this study develops a multiphysics coupled model that integrates fluid heat transfer with Maxwell’s electromagnetic field equations.Numerical simulations are conducted to systematically examine how key operational parameters,such as electric current and arc characteristics,affect the heat transfer performance inside the furnace.The analysis reveals that arc length is the dominant factor governing both current density and heat distribution in the molten bath.Specifically,increasing the arc length from 200 mm to 400 mm results in a 16.1%rise in maximum current density within the titanium slag layer,from 7128 A/m^(2) to 8270 A/m^(2).However,a longer arc also introduces higher interfacial thermal resistance,which impedes heat transfer efficiency and leads to a significant drop in the peak temperature of the titanium slag,from 2618 K to 2125 K.These findings underscore the dual impact of arc length on both electrical and thermal behavior,highlighting the need for careful optimization.
文摘To investigate the reason for Mn segregation in TC2 titanium alloy bars,a multiphysics-coupled mathematical model was established using the BMPS-VAR numerical simulation software,incorporating electro-magnetic,thermal,and flow fields.Numerical simulation was performed to analyze the dynamic evolution of varying-mass electrode fragments during the vacuum arc remelting(VAR)of a∅508-mm TC2 titanium alloy in-got.The results indicate that Mn segregation caused by 15-kg electrode fragmentation during the VAR process of a TC2 titanium alloy ingot corresponds to the segregation observed in the TC2 titanium alloy bar.The numerical simulation of the VAR process provides effective result prediction and technical support for solving practical problems in smelting.
基金supported in part by China Scholarship Council under Grant 202208200010。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising technique for producing large-scale metal components,favoured by high deposition rates,flexibility and low cost.Despite its potential,the complexity of WAAM processes,which involves intricate thermal dynamics,phase transitions,and metallurgical,mechanical,and chemical interactions,presents considerable challenges in final product qualities.Simulation technologies in WAAM have proven invaluable,providing accurate predictions in key areas such as material properties,defect identification,deposit morphology,and residual stress.These predictions play a critical role in optimising manufacturing strategies for the final product.This paper provides a comprehensive review of the simulation techniques applied in WAAM,tracing developments from 2013 to 2023.Initially,it analyses the current challenges faced by simulation methods in three main areas.Subsequently,the review explores the current modelling approaches and the applications of these simulations.Following this,the paper discusses the present state of WAAM simulation,identifying specific issues inherent to WAAM simulation itself.Finally,through a thorough review of existing literature and related analysis,the paper offers future perspectives on potential advancements in WAAM simulation strategies.
文摘Artificial intelligence(AI)is the study of algorithms that enable machines to analyze and execute cognitive activities including problem solving,object and word recognition,reduce the inevitable errors to improve the diagnostic accuracy,and decision-making.Hepatobiliary procedures are technically complex and the use of AI in perioperative management can improve patient outcomes as discussed below.Three-dimensional(3D)reconstruction of images obtained via ultrasound,computed tomography scan or magnetic resonance imaging,can help surgeons better visualize the surgical sites with added depth perception.Preoperative 3D planning is associated with lesser operative time and intraoperative complications.Also,a more accurate assessment is noted,which leads to fewer operative complications.Images can be converted into physical models with 3D printing technology,which can be of educational value to students and trainees.3D images can be combined to provide 3D visualization,which is used for preoperative navigation,allowing for more precise localization of tumors and vessels.Nevertheless,AI enables surgeons to provide better,personalized care for each patient.
文摘The numerical model was developed using a SPH (Smoothed Particle Hydrodynamics) method and the projected transfer phenomena during a GMA (Gas Metal Arc) welding were simulated by the model to clarify mechanisms of the phenomena. As a result, the droplet transfer mode obtained from this calculation was regarded as a projected transfer mode in which the liquid column grew about 1 mm and a droplet grew up until its diameter became large the same as a wire diameter,?after that it was detached from the tip of the column. In addition, 10 droplets were formed for 0.1 s through these growth and detachment processes at the tip of a wire. To compare with the numerical results, actual GMA welding was carried out and molten metal droplet transfers were taken by high speed camera. The diameter of a wire, the length of a liquid column, the velocity of a droplet right before it reached a weld pool obtained by simulation showed good agreement with experiment.
基金supported by National Natural Science Foundation of China(Nos.92066108 and 51277061)。
文摘The initial shape of the secondary arc considerably influences its subsequent shape.To establish the model for the arcing time of the secondary arc and modify the single-phase reclosing sequence,theoretical and experimental analysis of the evolution process of the short-circuit arc to the secondary arc is critical.In this study,an improved charge simulation method was used to develop the internal-space electric-field model of the short-circuit arc.The intensity of the electric field was used as an independent variable to describe the initial shape of the secondary arc.A secondary arc evolution model was developed based on this model.Moreover,the accuracy of the model was evaluated by comparison with physical experimental results.When the secondary arc current increased,the arcing time and dispersion increased.There is an overall trend of increasing arc length with increasing arcing time.Nevertheless,there is a reduction in arc length during arc ignition due to short circuits between the arc columns.Furthermore,the arcing time decreased in the range of 0°-90°as the angle between the wind direction and the x-axis increased.This work investigated the method by which short-circuit arcs evolve into secondary arcs.The results can be used to develop the secondary arc evolution model and to provide both a technical and theoretical basis for secondary arc suppression.
基金the National Natural Science Foundation of China(No.51665037)。
文摘The numerical simulation of arc was carried out for both conventional melt inert gas(MIG)welding and ultrasonic assisted melt inert gas(U-MIG)welding.Based on the model established by Fluent,the arc shape,temperature field,and potential distribution were simulated.The study found that the shape of the arc changed when ultrasonic was added radially;the high-temperature area of the arc stretched,and the temperature peak increased.But as the current increased,the increase in temperature decreased.In addition,under the same conditions,the potential of U-MIG decreased and the pressure on the workpiece increased.To verify the accuracy of the simulation results,welding experiments under identical conditions were carried out,and a high-speed camera was used to collect dynamic pictures of the arc.The simulation results were in a favorable agreement with the experimental results,which provided a certain reference value for ultrasonic assisted arc welding.
基金supported by Natural Science Foundation of Heilongjiang Province,China(Grant No.LH2019E057).
文摘The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the condition of Ar-He alternating gas supply,the arc is alternately converted between Ar arc and He arc with an alternating gas supply cycle,which has obvious arc change characteristics.The FLUENT software was used to numerically simulate the characteristics of the TIG arc under the condition of alternating gas supply,and the arc temperature field,arc pressure,electric potential and current density distribution under the condition of alternating gas supply were obtained.Combined with the real-time data of arc pressure measured by the water-cooled copper plate with holes,it is proved that the TIG arc has obvious dynamic characteristics under the condition of Ar-He alternating gas supply.This unique dynamic TIG arc acts on the 5A06 aluminum alloy weld,causing the molten pool to stir,resulting in uniform microstructure and grain refinement at the weld,and thereby improving the mechanical properties of the welded joint.
文摘An appropriate Monte Carlo method was developed to simulate the three-dimensional normal grain growth more completely. Comparative investigation on the three-dimensional and the cross-sectional characteristics of normal grain growth was done. It was found that the time exponent of grain growth determined from cross-section exhibits the same rule of increasing slowly with time and approaching the theoretical value n = 0.5 of steadygrain growth as the three-dimensional (3-D) system. From change of the number of grains per unit area with timemeasured in cross-section, the state of 3-D normal grain growth may be predicted. The gtain size distribution incross-section is different from that in 3-D system and can not express the evolution characteristic of the 3-D distribution. Furthermore, there exists statistical connection between the topological parameters in cross-section and thosein three-dimensions.
基金Supported by the China National Science and Technology Major Project(2016ZX05033002,2016ZX05033001).
文摘Taking the Paleogene salt strata in the west of Kuqa foreland thrust belt as study object, the deformation features of salt structure in the compression direction and perpendicular to the compression direction were examined to find out the control factors and formation mechanisms of the salt structures. By using the three-dimensional discrete element numerical simulation method, the formation mechanisms of typical salt structures of western Kuqa foreland thrust belt in Keshen and Dabei work areas were comprehensively analyzed. The simulation results show that the salt deformation in Keshen and Dabei work areas is of forward spread type, with deformation concentrated in the piedmont zone;the salt deformation is affected by the early uplift near the compression end, pre-existing basement faults, synsedimentary process and the initial salt depocenter;in the direction perpendicular to the compression direction, salt rocks near the compression end have strong lateral mobility with the velocity component moving towards the middle part, and the closer to the middle, the larger the velocity will be, so that salt rocks will aggregate towards the middle and deform intensely, forming complex folds and separation of salt structures from salt source, and local outcrop with thrust faults. Compared with 2 D simulation, 3 D simulation can analyze salt structures in the principal stress direction and direction perpendicular to the principal stress, give us a full view of the formation mechanisms of salt structures, and guide the exploration of oil and gas reservoirs related to salt structures.
基金supported by the National Natural Science Foundation of China(No.41174157)
文摘The casing damage has been a big problem in oilfield production. The current detection methods mostly are used after casing damage, which is not very effective. With the rapid development of China's offshore oil industry, the number of offshore oil wells is becoming larger and larger. Because the cost of offshore oil well is very high, the casing damage will cause huge economic losses. What's more, it can also bring serious pollution to marine environment. So the effective methods of detecting casing damage are required badly. The accumulation of stress is the main reason for the casing damage. Magnetic anisotropy technique based on counter magnetostriction effect can detect the stress of casing in real time and help us to find out the hidden dangers in time. It is essential for us to prevent the casing damage from occurring. However, such technique is still in the development stage. Previous studies mostly got the relationship between stress and magnetic signals by physical experiment, and the study of physical mechanism in relative magnetic permeability connecting the stress and magnetic signals is rarely reported. The present paper uses the ANSYS to do the three-dimensional finite element numerical simulation to study how the relative magnetic permeability works for the oil casing model. We find that the quantitative relationship between the stress' s variation and magnetic induction intensity's variation is: Δδ =K* ΔB, K = 8.04×109, which is proved correct by physical experiment.
文摘To provide a test platform for Electronic Warfare (EW) system, it is needed to simulate the radar received Intermediate Frequency (IF) signals and radar system functions.This letter gives a description of a radar system simulation software developed for frequencyphase scanning three-dimensional (3-D) radar. Experimental results prove that the software could be used for system evaluation and for training purposes as an attractive alternative to real EW system.
基金Supported by the Strategic Priority Research Program of the Chinese Academy of Sciences under Grant No XDA09020402the National Integrate Circuit Research Program of China under Grant No 2009ZX02023-003+1 种基金the National Natural Science Foundation of China under Grant Nos 61261160500,61376006,61401444 and 61504157the Science and Technology Council of Shanghai under Grant Nos 14DZ2294900,15DZ2270900 and 14ZR1447500
文摘An optimized device structure for reducing the RESET current of phase-change random access memory （PCRAM） with blade-type like （BTL） phase change layer is proposed. The electrical thermal analysis of the BTL cell and the blade heater contactor structure by three-dimensional finite element modeling are compared with each other during RESET operation. The simulation results show that the programming region of the phase change layer in the BTL cell is much smaller, and thermal electrical distributions of the BTL cell are more concentrated on the TiN/GST interface. The results indicate that the BTL cell has the superiorities of increasing the heating efficiency, decreasing the power consumption and reducing the RESET current from 0.67mA to 0.32mA. Therefore, the BTL cell will be appropriate for high performance PCRAM device with lower power consumption and lower RESET current.
基金Supported by the National Natural Science Foundation of China(51827804)CNPC Strategic Cooperation Science and Technology Major Project(ZLZX2020-01-05)Open Fund of State Key Laboratory of Rock Mechanics and Engineering(SKLGME021024).
文摘A fracture propagation model of radial well fracturing is established based on the finite element-meshless method.The model considers the coupling effect of fracturing fluid flow and rock matrix deformation.The fracture geometries of radial well fracturing are simulated,the induction effect of radial well on the fracture is quantitatively characterized,and the influences of azimuth,horizontal principle stress difference,and reservoir matrix permeability on the fracture geometries are revealed.The radial wells can induce the fractures to extend parallel to their axes when two radial wells in the same layer are fractured.When the radial wells are symmetrically distributed along the direction of the minimum horizontal principle stress with the azimuth greater than 15,the extrusion effect reduces the fracture length of radial wells.When the radial wells are symmetrically distributed along the direction of the maximum horizontal principal stress,the extrusion increases the fracture length of the radial wells.The fracture geometries are controlled by the rectification of radial borehole,the extrusion between radial wells in the same layer,and the deflection of the maximum horizontal principal stress.When the radial wells are distributed along the minimum horizontal principal stress symmetrically,the fracture length induced by the radial well decreases with the increase of azimuth;in contrast,when the radial wells are distributed along the maximum horizontal principal stress symmetrically,the fracture length induced by the radial well first decreases and then increases with the increase of azimuth.The fracture length induced by the radial well decreases with the increase of horizontal principal stress difference.The increase of rock matrix permeability and pore pressure of the matrix around radial wells makes the inducing effect of the radial well on fractures increase.
基金This work was supported by the Brain Korea 2lProject and the Grallt of Post-Doc Program, KyungpookNational University (1999).
文摘Some techniques such as die surface description, contact judgement algorithm and remeshing are proposed to improve the robustness of the numerical solution. Based on these techniques, a three-dimensional rigid-plastic FEM code has been developed. Isothermal forging process of a cylindrical housing has been simulated. The simulation results show that the given techniques and the FEM code are reasonable and feasible for three-dimensional bulk forming processes.
基金supported by the National Natural Science Foundation of China(21506181,21506179)Natural Science Foundation of Hunan Province(2020JJ3033,2019JJ40281,2018SK2027,2018RS3088,2019SK2112)+1 种基金Research Foundation of Education Bureau of Hunan Province(18B088)Hunan Key Laboratory of Environment Friendly Chemical Process Integration and Hunan 2011 Collaborative Innovation Center of Chemical Engineering&Technology with Environmental Benignity and Effective Resource Utilization,State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering(2020-KF-11).
文摘Carbon dioxide(CO2),the main gas emitted from fossil burning,is the primary contributor to global warming.Circulating fluidized bed reactor(CFBR)is proved as an energy-efficient method for post-combustion CO2 capture.The numerical simulation by computational fluid dynamics(CFD)is believed as a promising tool to study CO2 adsorption process in CFBR.Although three-dimensional(3D)simulations were proved to have better predicting performance with the experimental results,two-dimensional(2D)simulations have been widely reported for qualitative and quantitative studies on gas-solid behavior in CFBR for its higher computational efficiency recently.However,the discrepancies between 2D and 3D simulations have rarely been evaluated by detailed study.Considering that the differences between the 2D and 3D simulations will vary substantially with the changes of independent operating conditions,it is beneficial to lower computational costs to clarify the effects of dimensionality on the numerical CO2 adsorption runs under various operating conditions.In this work,the comparative analysis for CO2 adsorption in 2D and 3D simulations was conducted to enlighten the effects of dimensionality on the hydrodynamics and reaction behaviors,in which the separation rate,species distribution and hydrodynamic characteristics were comparatively studied for both model frames.With both accuracy and computational costs considered,the viable suggestions were provided in selecting appropriate model frame for the studies on optimization of operating conditions,which directly affect the capture and energy efficiencies of cyclic CO2 capture process in CFBR.
基金Supported by the National Defense Basic Scientific Research Project(A1020131011)
文摘A method of constructing three-dimensional process model for the punching cartridge cases is presented based on DEFORM simulation analysis. Using DEFORM software,the finite element simulation models for the punching and forming process of cartridge cases are established,and the corresponding simulation result model of each intermediate procedure is obtained by continuously performing the forming process simulation. The simulation model cannot annotate size and process information due to poor interface between DEFORM software and CAD software. Thus,a 3D annotation module is developed with secondary development technology of UG NX software. Consequently,the final process model with dimension and process information is obtained. Then,with the current 3D process management system,the 3D punching and forming process design of cartridge cases can be completed further. An example is also provided to illustrate that the relative error between the simulation process model and the physical model is less than 2%,which proves the validity and reliability of the proposed method in this study.
基金Supported by Tianjin Research Program of Application Foundation and Advanced Technology (No.12JCZDJC29200)Foundation for Innovative Research Groups of National Natural Science Foundation of China (No.51021004)National Key Technology R&D Program in the 12th Five-Year Plan of China(No.2011BAB10B06)
文摘Any tidal defense engineering involves the collection and analysis of massive information about engineering structures and their surrounding environment. Traditional method, which is carried out mainly by means of twodimensional drawings and textures, is not efficient and intuitive enough to analyze the whole project and reflect its spatial relationship. Three-dimensional visual simulation provides an advanced technical means of solving this problem. In this paper, triangular irregular network (TIN) model simplified by non-uniform rational B-splines (NURBS) technique was used to establish the digital terrain model (DTM) of a super large region. Simulation of dynamic water surface was realized by combining noise function with sine wave superposition method. Models of different objects were established with different modeling techniques according to their characteristics. Application of texture mapping technology remarkably improved the authenticity of the models. Taking the tidal defense engineering in the new coastal region of Tianjin as a case study, three-dimensional visual simulation and dynamic roaming of the study area were realized, providing visual analysis and visible demonstration method for the management and emergency decision-making associated with construction.
基金Projects(51174236,51134003)supported by the National Natural Science Foundation of ChinaProject(2011CB606306)supported by the National Basic Research Program of ChinaProject(PMM-SKL-4-2012)supported by the Opening Project of State Key Laboratory of Porous Metal Materials(Northwest Institute for Nonferrous Metal Research),China
文摘The difference of sintering crunodes of metal powders and fibers is discussed. The mathematical model of the surface diffusion described by the difference in mean curvature is defined as a Hamilton-Jacobi-type equation, and the model is numerically solved by the level set method. The three-dimensional numerical simulations of two metal powders and fibers(the fiber angle is 0° or 90°) are implemented by this mathematical model, respectively. The numerical simulation results accord with the experimental ones. The sintering neck growth trends of metal powders and metal fibers are similar. The sintering neck radius of metal fibers is larger than that of metal powders. The difference of the neck radius is caused by the difference of geometric structure which makes an important influence on the curvature affecting the migration rate of atoms.
