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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
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作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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Simulation on mechanochemical coupling of rotary biomotors F_(1) and V_(1)
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作者 Liqiang Dai Yao-Gen Shu Zhong-Can Ouyang 《Chinese Physics B》 2026年第2期659-667,共9页
The F_(1)-ATPase and V_(1)-ATPase are rotary biomotors.Alignment of their amino acid sequences,which originate from bovine heart mitochondria(1BMF)and Enterococcus hirae(3VR6),respectively,demonstrates that the segmen... The F_(1)-ATPase and V_(1)-ATPase are rotary biomotors.Alignment of their amino acid sequences,which originate from bovine heart mitochondria(1BMF)and Enterococcus hirae(3VR6),respectively,demonstrates that the segment forming the ATP catalytic pocket is highly conserved.Single-molecule experiments,however,have revealed subtle differences in efficiency between the F_(1) and V_(1) motors.Here,we perform both atomistic and coarse-grained molecular dynamics simulations to investigate the mechanochemical coupling and coordination in F_(1) and V_(1) ATPase.Our results show that the correlation between conformational changes in F_(1) is stronger than that in V_(1),indicating that the mechanochemical coupling in F_(1) is tighter than in V_(1).Moreover,the unidirectional rotation of F_(1) is more processive than that of V_(1),which accounts for the higher efficiency observed in F_(1) and explains the occasional backward steps detected in single-molecule experiments on V_(1). 展开更多
关键词 rotary biomotor CORRELATION mechanochemical coupling simulation
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Broadband ground motion simulation and analysis of a near-fault 3D basin-mountain coupling site based on the hybrid method
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作者 Liu Zhongxian Tang Kang +2 位作者 Li Chengcheng Yuan Xiaoming Zhang Hai 《Earthquake Engineering and Engineering Vibration》 2026年第1期87-110,共24页
This study presents an effective hybrid simulation approach for simulating broadband ground motion in complex near-fault locations.The approach utilizes a deterministic approach based on the spectral element method(SE... This study presents an effective hybrid simulation approach for simulating broadband ground motion in complex near-fault locations.The approach utilizes a deterministic approach based on the spectral element method(SEM),which is used to simulate low-frequency ground motion(f<1 Hz)by incorporating an innovative efficient discontinuous Galerkin(DG)method for grid division to accurately model basin sedimentary layers at reduced costs.It also introduces a comprehensive hybrid source model for high-frequency random scattering and a nonlinear analysis module for basin sedimentary layers.Deterministic outcomes are combined with modified three-dimensional stochastic finite fault method(3D-EXSIM)simulations of high-frequency ground motion(f>1 Hz).A fourth-order Butterworth filter with zero phase shift is employed for time-domain filtering of low-and high-frequency time series at a crossover frequency of 1 Hz,merging the low and high-frequency ground motions into a broadband time series.Taking an Ms 6.8 Luding earthquake,as an example,this hybrid method was used for a rapid and efficient simulation analysis of broadband ground motion in the region.The accuracy and efficiency of this hybrid method were verified through comparisons with actually observed station data and empirical attenuation curves.Deterministic method simulation results revealed the effects of mountainous topography,basin effects,nonlinear effects within the basin’s sedimentary layers,and a coupling interaction between the basin and the mountains.The findings are consistent with similar studies,showing that near-fault sedimentary basins significantly focus and amplify strong ground motion,and the soil’s nonlinear behavior in the basin influences ground motion to varying extents at different distances from the fault.The mountainous topography impacts the basin’s response to ground motion,leading to barrier effects.This research provides a scientific foundation for seismic zoning,urban planning,and seismic design in nearfault mountain basin regions. 展开更多
关键词 hybrid ground motion simulation method spectral element method three-dimensional stochastic finite fault method near-fault basin-mountain coupling effect basin effect nonlinear effect
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Omnidirectional simulation analysis of thermomechanical coupling mechanism in inertia friction welding of Ni-based superalloy 被引量:1
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作者 Chang-an LI Guoliang QIN Hao WANG 《Chinese Journal of Aeronautics》 2025年第1期202-216,共15页
The coupling between heat and pressure is the kernel of inertia friction welding(IFW)and is still not fully understood.A novel 3D fully coupled finite element model based on a plastic friction pair was developed to si... The coupling between heat and pressure is the kernel of inertia friction welding(IFW)and is still not fully understood.A novel 3D fully coupled finite element model based on a plastic friction pair was developed to simulate the IFW process of a Ni-based superalloy and reveal the omnidirectional thermo-mechanical coupling mechanism of the friction interface.The numerical model successfully simulated the deceleration,deformation processes,and peak torsional moments in IFW and captured the evolution of temperature,contact pressure,and stress.The simulated results were validated through measured thermal history,optical macrography,and axial shortening.The results indicated that interfacial friction heat was the primary heat source,and plastic deformation energy only accounted for 4%of the total.The increase in initial rotational speed and friction pressure elevated the peak temperature,reaching a maximum of 1525.5K at an initial rotational speed of 2000 r/min and friction pressure of 400 MPa.The interface heat generation could form an axial temperature gradient exceeding 320K/mm.The radial inhomogeneities of heat generation and temperature were manifested in a concentric ring distribution with maximum heat flux and temperature ranging from 2/5 to 2/3 radius.The radial inhomogeneities were caused by increasing linear velocity along the radius and an opposite distribution of contact pressure,which could reach 1.7 times the set pressure at the center.The circumferential inhomogeneity of thermomechanical distribution during rotary friction welding was revealed for the first time,benefiting from the 3D model.The deflection and transformation of distribution in contact pressure and Mises stress were indicators of plastic deformation and transition of quasi-steady state welding.The critical Mises stress was 0.5 times the friction pressure in this study.The presented modeling provides a reliable insight into the thermo-mechanical coupling mechanism of IFW and lays a solid foundation for predicting the microstructures and mechanical properties of inertia friction welded joints. 展开更多
关键词 Inertia friction welding thermo-mechanical coupling INHOMOGENEITY Numerical simulation Ni-based superalloy
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Progress on Multi-Field Coupling Simulation Methods in Deep Strata Rock Breaking Analysis 被引量:1
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作者 Baoping Zou Chenhao Pei +3 位作者 Qizhi Chen Yansheng Deng Yongguo Chen Xu Long 《Computer Modeling in Engineering & Sciences》 2025年第3期2457-2485,共29页
The utilization of multi-field coupling simulation methods has become a pivotal approach for the investigation of intricate fracture behavior and interaction mechanisms of rock masses in deep strata.The high temperatu... The utilization of multi-field coupling simulation methods has become a pivotal approach for the investigation of intricate fracture behavior and interaction mechanisms of rock masses in deep strata.The high temperatures,pressures and complex geological environments of deep strata frequently result in the coupling of multiple physical fields,including mechanical,thermal and hydraulic fields,during the fracturing of rocks.This review initially presents an overview of the coupling mechanisms of these physical fields,thereby elucidating the interaction processes ofmechanical,thermal,and hydraulic fields within rockmasses.Secondly,an in-depth analysis ofmulti-field coupling is conducted from both spatial and temporal perspectives,with the introduction of simulation methods for a range of scales.It emphasizes cross-scale coupling methodologies for the transfer of rock properties and physical field data,including homogenization techniques,nested coupling strategies and data-driven approaches.To address the discontinuous characteristics of the rock fracture process,the review provides a detailed explanation of continuousdiscontinuous couplingmethods,to elucidate the evolution of rock fracturing and deformationmore comprehensively.In conclusion,the review presents a summary of the principal points,challenges and future directions of multi-field coupling simulation research.It also puts forward the potential of integrating intelligent algorithms with multi-scale simulation techniques to enhance the accuracy and efficiency of multi-field coupling simulations.This offers novel insights into multi-field coupling simulation analysis in deep rock masses. 展开更多
关键词 Multi-field coupling numerical simulation MULTI-SCALE information transfer DISCONTINUITY
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Level-Set-Based Topology Optimization of a Geometrically Nonlinear Structure Considering Thermo-mechanical Coupling Effect
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作者 Sujun Wang An Xu Ruohong Zhao 《Acta Mechanica Solida Sinica》 2025年第1期100-114,共15页
This paper presents an improved level set method for topology optimization of geometrically nonlinear structures accounting for the effect of thermo-mechanical couplings.It derives a new expression for element couplin... This paper presents an improved level set method for topology optimization of geometrically nonlinear structures accounting for the effect of thermo-mechanical couplings.It derives a new expression for element coupling stress resulting from the combination of mechanical and thermal loading,using geometric nonlinear finite element analysis.A topological model is then developed to minimize compliance while meeting displacement and frequency constraints to fulfill design requirements of structural members.Since the conventional Lagrange multiplier search method is unable to handle convergence instability arising from large deformation,a novel Lagrange multiplier search method is proposed.Additionally,the proposed method can be extended to multi-constrained geometrically nonlinear topology optimization,accommodating multiple physical field couplings. 展开更多
关键词 Topology optimization Geometric nonlinearity thermo-mechanical coupling effect Level set method Multiple constraints
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Spudcan Penetration Simulation Using the Coupled Eulerian-Lagrangian Method with Thermo-Mechanical Coupled Analysis 被引量:1
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作者 YIN Qilin DONG Sheng +1 位作者 JIANG Fengyuan GUEDES SOARES Carlos 《Journal of Ocean University of China》 SCIE CAS CSCD 2019年第2期317-327,共11页
A novel modeling technique based on the coupled Eulerian-Lagrangian(CEL) method is provided to solve the geotechnical problems with large deformations. The technique is intended to solve the update problem of soil mec... A novel modeling technique based on the coupled Eulerian-Lagrangian(CEL) method is provided to solve the geotechnical problems with large deformations. The technique is intended to solve the update problem of soil mechanical properties during spudcan penetration in normally consolidated clay soil. In the CEL model, the normal method of assigning an increasing shear strength profile with depth(NA) is defective due to its Eulerian framework. In this paper, a new technique is proposed to update soil material properties by introducing thermo-mechanical coupled analysis(TMCA) to the CEL models. During establishment of the CEL models, the optimal penetration velocity and minimum mesh size are determined through parametric studies. Reasonability and accuracy are then verified through comparison of the preliminary results with the soil flow configuration and penetration resistance(Fv) of a centrifuge test, and the results of the proposed method are compared with those of the remeshing and interpolation technique with small strain(RITSS) method. To achieve a CEL model with satisfactory accuracy, the NA and TMCA methods implemented in the CEL models and the RITSS method are first adopted in weightless soil. Comparison of the findings with those obtained in previous studies shows that the TMCA method can update material properties and predict Fv. The TMCA method is then applied to soils with self-weight and different shear strength profiles. Results show that the proposed method is capable of accurately modeling the large deformation problem of spudcan penetration in non-homogeneous clay. 展开更多
关键词 thermo-mechanical couplED analysis NON-HOMOGENEOUS clay SPUDCAN PENETRATION CEL RITSS
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3D Thermo-mechanical Coupled Simulation of Whole Rolling Process for 60kg/m Heavy Rail
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作者 Nuan-nuan PEI Guo-ming ZHU +2 位作者 Bo LI Gong-ming TAO Yong-lin KANG 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2014年第12期1104-1110,共7页
3D thermo-meehanical coupled simulation of whole rolling process for 60 kg/m heavy rail was accomplished by FEM method. The finite element model, physical parameters of U75V and parameter setting of simulation were in... 3D thermo-meehanical coupled simulation of whole rolling process for 60 kg/m heavy rail was accomplished by FEM method. The finite element model, physical parameters of U75V and parameter setting of simulation were introduced in detail. The whole rolling process of 60 kg/m heavy rail was divided into 27 time cells to simulate respectively, and the model rebuilding and temperature inheritance method in intermediate pass were proceeded. Then, based on simulation results, the workpiece deformation result, metal flow, stress and strain of 60 kg/m heavy rail for typical passes were obtained. The temperature variation curves of whole rolling process for section key points of 60 kg/m heavy rail were plotted, and the temperature falling law of whole rolling process for 60 kg/m heavy rail was studied. In addition, temperature distribution of 60 kg/m heavy rail after whole rolling process was analyzed, and the results showed that temperature was highest at center of rail head and lowest at fringe of rail base. Moreover, the simulation results and measured results of rolling force for 60 kg/m heavy rail were compared, and the regularity was in good agreement. 展开更多
关键词 heavy rail thermo-mechanical coupled simulation metal flow STRESS STRAIN TEMPERATURE rolling force
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Numerical Simulation of Coupled Thermo-mechanical Behavior of a Cylinder Billet during Hot-forging Process
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作者 Peiran Ding, Don g-Ying Ju, Shoji Imatani, Tatsuo Inoue 1.Engineering Services Department, MSC Japan Ltd., Osaka, Japan 2.Department of Mechanical Engineering, Saitama Institute of Technology, Saitama, Japan 3.Department of Energy Conversion Science, K 《Journal of Shanghai Jiaotong university(Science)》 EI 2000年第1期263-269,共7页
A finite volume method is applied to simulate a closed die hot forging process of a cylinder billet. Since variation and distribution of temperature play very important role in hot forging, the code involves a methodo... A finite volume method is applied to simulate a closed die hot forging process of a cylinder billet. Since variation and distribution of temperature play very important role in hot forging, the code involves a methodology of a coupled system of mechanical and thermal equations. The simulated results are compared with the experimental ones. The distribution of temperature in the billet obtained from the simulation is also discussed. 展开更多
关键词 Hot-forging numerical simulation FINITE volume method EULERIAN FORMULATION thermo-mechanical coupling
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Dynamic thermo-mechanical coupled simulation of statistically inhomogeneous materials by statistical second-order two-scale method
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作者 Zihao Yang Junzhi Cui +2 位作者 Yufeng Nie Zhiqiang Huang Meizhen Xiang 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 2015年第5期762-776,共15页
In this paper,a statistical second-order twoscale(SSOTS) method is developed to simulate the dynamic thcrmo-mechanical performances of the statistically inhomogeneous materials.For this kind of composite material,th... In this paper,a statistical second-order twoscale(SSOTS) method is developed to simulate the dynamic thcrmo-mechanical performances of the statistically inhomogeneous materials.For this kind of composite material,the random distribution characteristics of particles,including the shape,size,orientation,spatial location,and volume fractions,are all considered.Firstly,the repre.sentation for the microscopic configuration of the statistically inhomogeneous materials is described.Secondly,the SSOTS formulation for the dynamic thermo-mechanical coupled problem is proposed in a constructive way,including the cell problems,effective thermal and mechanical parameters,homogenized problems,and the SSOTS formulas of the temperatures,displacements,heat flux densities and stresses.And then the algorithm procedure corresponding to the SSOTS method is brought forward.The numerical results obtained by using the SSOTS algorithm are compared with those by classical methods.In addition,the thermo-mechanical coupling effect is studied by comparing the results of coupled case with those of uncoupled case.It demonstrates that the coupling effect on the temperatures,heat flux densities,displacements,and stresses is very distinct.The results show that the SSOTS method is valid to predict the dynamic thermo-mechanical coupled performances of statistically inhomogeneous materials. 展开更多
关键词 Statistically inhomogeneous materials Dynamic thermo-mechanical coupled performances The SSOTS method The thermo-mechanical coupling effect
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Coupled Thermo-Mechanical Peridynamics Simulation for Analyzing Failure of ECC Under High-Temperature Loads
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作者 Xihong Zhang Keyan Li +1 位作者 Jiyu Tang Zhanqi Cheng 《Acta Mechanica Solida Sinica》 CSCD 2024年第6期932-957,共26页
In this paper,the degradation of mechanical properties of engineering cementitious composites(ECCs)at elevated temperatures and the failure of fiber are considered.A failure model under coupled thermo-mechanical loads... In this paper,the degradation of mechanical properties of engineering cementitious composites(ECCs)at elevated temperatures and the failure of fiber are considered.A failure model under coupled thermo-mechanical loads for ECC is developed based on bond-based peridynamics.A semi-discrete model is constructed to describe fiber–matrix interactions and simulate thermal failure in ECC.The peridynamic differential operator(PDDO)is utilized for non-local modeling of thermal fluid flow and heat transfer.A multi-rate explicit time integration method is adopted to address thermo-mechanical coupling over different time scales.Model validation is achieved through simulating transient heat transfer in a homogeneous plate,with results aligning with analytical solutions.The damage behavior of a heated ECC plate in a borehole and under a fire scenario is analyzed,providing insights for enhancing fire resistance and high-temperature performance of ECC materials and structures. 展开更多
关键词 Bond-based peridynamics Engineering cementitious composites Peridynamic differential operator thermo-mechanical coupling Material damage
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Thermo-mechanical damage behavior of the interface between hybrid alkali-resistant glass fiber-reinforced concrete and rock under high and variable temperature conditions
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作者 Cong Zhang Zhen Xu +4 位作者 Shanyong Wang Chong Shi Hui Wang Yonggang Zhang Guoqing Chen 《International Journal of Mining Science and Technology》 2026年第2期399-421,共23页
Thermal-mechanical damage and deformation at the interface between shotcrete linings and the surrounding rock of tunnels under high-temperature and variable-temperature conditions are critical to the safe construction... Thermal-mechanical damage and deformation at the interface between shotcrete linings and the surrounding rock of tunnels under high-temperature and variable-temperature conditions are critical to the safe construction and operation of tunnel engineering.This study investigated the thermo-mechanical damage behavior of the composite interface between alkali-resistant glass fiber-reinforced concrete(ARGFRC)and granite,focusing on a plateau railway tunnel.Laboratory triaxial tests,laser scanning,XRD analysis,numerical simulations,and theoretical analyses were employed to investigate how different initial curing temperatures and joint roughness coefficient(JRC)influence interfacial damage behavior.The results indicate that an increase in interface roughness exacerbates the structural damage at the interface.At a JRC of 19.9 and a temperature of 70℃,crack initiation in granite was notably restrained when the confining pressure rose from 7 MPa to 10 MPa.Roughness-induced stress distribution at the interface was notably altered,although this effect became less pronounced under high confining pressure conditions.Additionally,during high-temperature curing,thermal stress concentration at the tips of micro-convex protrusions on the granite surface induced microcracks in the adjacent ARGFRC matrix,followed by deformation.These findings provide practical guidelines for designing concrete support systems to ensure tunnel structural safety in high-altitude regions with harsh thermal environments. 展开更多
关键词 High and variable temperature ARGFRC-granite INTERFACE thermo-mechanical coupling Damage evolution
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A Temperature-Indexed Concrete Damage Plasticity Model Incorporating Bond-Slip Mechanism for Thermo-Mechanical Analysis of Reinforced Concrete Structures
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作者 Wu Feng Tengku Anita Raja Hussin Xu Yang 《Structural Durability & Health Monitoring》 2026年第1期216-234,共19页
This study investigates the thermo–mechanical behavior of C40 concrete and reinforced concrete subjected to elevated temperatures up to 700℃by integrating experimental testing and advanced numerical modeling.A tempe... This study investigates the thermo–mechanical behavior of C40 concrete and reinforced concrete subjected to elevated temperatures up to 700℃by integrating experimental testing and advanced numerical modeling.A temperature-indexed Concrete Damage Plasticity(CDP)framework incorporating bond–slip effects was developed in Abaqus to capture both global stress–strain responses and localized damage evolution.Uniaxial compression tests on thermally exposed cylinders provided residual strength data and failure observations for model calibration and validation.Results demonstrated a distinct two-stage degradation regime:moderate stiffness and strength reduction up to~400℃,followed by sharp deterioration beyond 500℃–600℃,with residual capacity at 700℃reduced to~20%–25%of the ambient value.Strain–damage analyses revealed the formation of a peripheral tensile strain band,which thickened and propagated inward with increasing temperature,governing crack initiation and cover spalling.Supplemental analyses highlighted that transverse reinforcement improved ductility and damage distribution at moderate temperatures(~300℃),but bond deterioration and steel softening beyond~600℃substantially diminished confinement effectiveness.The proposed CDP model accurately reproduced experimental stress–strain curves(R^(2)≈0.94–0.98 up to 600℃;≈0.90 at 700℃),with peak stress errors within 7%–10%and energy absorption captured within~12%.These findings confirm the robustness of the temperature-indexed CDP framework for simulating fire-damaged reinforced concrete and provide practical guidelines for post-fire assessment,spalling detection,and fire-resilient design of structural members. 展开更多
关键词 thermo-mechanical coupling high temperature concrete damage plasticity(CDP) BOND-SLIP residual strength fire resistance spalling prediction structural safety assessment
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Numerical Simulation of Cross-Layer Propagation Mechanisms for Hydraulic Fractures in Deep Coal-Rock Formations
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作者 Zhirong Jin Xiaorui Hou +4 位作者 Yanrong Ge Tiankui Guo Ming Chen Shuyi Li Tianyu Niu 《Energy Engineering》 2026年第2期369-391,共23页
Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagati... Hydraulic fracturing serves as a critical technology for reservoir stimulation in deep coalbed methane(CBM)development,where the mechanical properties of gangue layers exert a significant control on fracture propagation behavior.To address the unclear mechanisms governing fracture penetration across coal-gangue interfaces,this study employs the Continuum-Discontinuum Element Method(CDEM)to simulate and analyze the vertical propagation of hydraulic fractures initiating within coal seams,based on geomechanical parameters derived from the deep Benxi Formation coal seams in the southeastern Ordos Basin.The investigation systematically examines the influence of geological and operational parameters on cross-interfacial fracture growth.Results demonstrate that vertical stress difference,elastic modulus contrast between coal and gangue layers,interfacial stress differential,and interfacial cohesion at coal-gangue interfaces are critical factors governing hydraulic fracture penetration through these interfaces.High vertical stress differences(>3 MPa)inhibit interfacial dilation,promoting predominant crosslayer fracture propagation.Reduced interfacial stress contrasts and enhanced interfacial cohesion facilitate fracture penetration across interfaces.Furthermore,smaller elastic modulus contrasts between coal and gangue correlate with increased interfacial aperture.Finally,lower injection rates effectively suppress vertical fracture propagation in deep coal reservoirs.This study elucidates the characteristics and mechanisms governing cross-layer fracture propagation in coal–rock composites with interbedded partings,and delineates the dynamic evolution laws and dominant controlling factors involved.Thefindings provide critical theoretical insights for the optimization of fracture design and the efficient development of deep coalbed methane reservoirs. 展开更多
关键词 Deep coal-rock formations cross-layer fracturing fluid-solid coupling fracture propagation behavior numerical simulation
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Design and optimization of a high-efficiency distillation process for cellulosic fuel ethanol integrated with thermal coupling and molecular sieve adsorption
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作者 Xuefeng Feng Shuaishuai Lu +6 位作者 Xuan Du Shaolan Zhuang Zhongqi Ren Zhongwei Ding Qunsheng Li Weiying Feng Hongkang Zhao 《Chinese Journal of Chemical Engineering》 2026年第1期13-24,共12页
To address the challenges of high energy consumption and prominent costs in the traditional three-columns distillation process for cellulosic fuel ethanol,a distillation–molecular sieve coupling separation process is... To address the challenges of high energy consumption and prominent costs in the traditional three-columns distillation process for cellulosic fuel ethanol,a distillation–molecular sieve coupling separation process is proposed.This process integrates a three-column(crude distillation column,first distillation column,second distillation column)system with a 3A molecular sieve adsorption deep dehydration unit.A thermal coupling network is constructed via differential pressure design(steam from medium/high-pressure columns as mutual heat sources,reboiler liquid waste heat for feed preheating),and molecular sieve adsorption conditions are optimized.The study first performs a thermodynamic consistency test on the ethanol–water system,determines optimal non-random two-liquid(NRTL)model binary interaction parameters via experimental data regression for Aspen Plus simulation.Aiming at minimum total annual cost(TAC),Aspen Plus is used to optimize process parameters(theoretical tray number,feed location,reflux ratio,side-draw position,etc.).Economic analysis shows this process reduces CO_(2) emission costs by 27.56%,TAC by 15.58%(to 5.123×10^(6) USD·a^(−1)),and increases ethanol purity to>99.6%,providing an effective solution for green,efficient separation. 展开更多
关键词 Cellulosic fuel ethanol Three-columns distillation process Distillation–molecular sieve coupling Aspen Plus simulation Total annual cost(TAC) Carbon dioxide emission cost
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Numerical Simulation and Experimental Study of Heat-fluid-solid Coupling of Double Flapper-nozzle Servo Valve 被引量:19
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作者 ZHAO Jianhua ZHOU Songlin +1 位作者 LU Xianghui GAO Dianrong 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2015年第5期1030-1038,共9页
The double flapper-nozzle servo valve is widely used to launch and guide the equipment. Due to the large instantaneous flow rate of servo valve working under specific operating conditions, the temperature of servo val... The double flapper-nozzle servo valve is widely used to launch and guide the equipment. Due to the large instantaneous flow rate of servo valve working under specific operating conditions, the temperature of servo valve would reach 120℃ and the valve core and valve sleeve deform in a short amount of time. So the control precision of servo valve significantly decreases and the clamping stagnation phenomenon of valve core appears. In order to solve the problem of degraded control accuracy and clamping stagnation of servo valve under large temperature difference circumstance, the numerical simulation of heat-fluid-solid coupling by using finite element method is done. The simulation result shows that zero position leakage of servo valve is basically impacted by oil temperature and change of fit clearance. The clamping stagnation is caused by warpage-deformation and fit clearance reduction of the valve core and valve sleeve. The distribution roles of the temperature and thermal-deformation of shell, valve core and valve sleeve and the pressure, velocity and temperature field of flow channel are also analyzed. Zero position leakage and electromagnet's current when valve core moves in full-stroke are tested using Electro-hydraulic Servo-valve Characteristic Test-bed of an aerospace sciences and technology corporation. The experimental results show that the change law of experimental current at different oil temperatures is roughly identical to simulation current. The current curve of the electromagnet is smooth when oil temperature is below 80℃, but the amplitude of current significantly increases and the hairy appears when oil temperature is above 80℃. The current becomes smooth again after the warped valve core and valve sleeve are reground. It indicates that clamping stagnation is caused by warpage-deformation and fit clearance reduction of valve core and valve sleeve. This paper simulates and tests the heat-fluid-solid coupling of double flapper-nozzle servo valve, and the obtained results provide the reference value for the design of double flapper-nozzle force feedback servo valve. 展开更多
关键词 double flapper-nozzle servo valve heat-fluid-solid coupling numerical simulation warpage-deformation clamping stagnation zero position leakage
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Coupled Hydrodynamics and FEM Simulation of Catamaran Pontoon
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作者 Ocid Mursid Karno Malau +5 位作者 Hartono Yudo Tuswan Muhammad Luqman Hakim Ahmad Firdhaus Andi Trimulyono Muhammad Iqbal 《China Ocean Engineering》 2025年第1期179-189,共11页
Shallow water infrastructure needs to support increased activity on the shores of Semarang.This study chooses several pontoons because of their good stability,rolling motion,and more expansive space.A coupled simulati... Shallow water infrastructure needs to support increased activity on the shores of Semarang.This study chooses several pontoons because of their good stability,rolling motion,and more expansive space.A coupled simulation method consisting of hydrodynamic and structural calculations has been used to evaluate a catamaran pontoon’s motion and structural integrity.Four different space sizes are set for the pontoon system:5 m,5.5 m,6 m,and 6.5 m.The frequency domain shows that the pontoon space affects the RAO in wave periods ranging from 3 s to 5 s.At wave periods of 3 s,4 s,and 5 s,the pontoon space significantly affects the maximum motion and chain tension parameter values,which are evaluated via time domain simulation.The critical stress of the pontoon is shown at a wave period of 5 s for 5 m and 5.5 m of pontoon space,which shows that the stress can reach 248 MPa. 展开更多
关键词 coupled simulation working pontoon HYDRODYNAMICS finite element method
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NUMERICAL SIMULATION OF THE THERMO-MECHANICAL PROCESS FOR BEAM BLANK CONTINUOUS CASTING 被引量:10
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作者 W. Chen Y.Z. Zhang +4 位作者 C.J. Zhang L.G. Zhu B.X. Wang W.G. Lu J.H. Ma 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2007年第4期241-250,共10页
The aim of this study was to simulate the solidification process of beam blank continuous casting, and then find the reasons for the typical defects of the beam blank. A two-dimensional transient coupled finite elemen... The aim of this study was to simulate the solidification process of beam blank continuous casting, and then find the reasons for the typical defects of the beam blank. A two-dimensional transient coupled finite element model has been developed to compute the temperature and stress profile in beam blank continuous casting. The enthalpy method was used in the heat conduction equation. The thermo-mechanical property in the mushy zone was taken into consideration in this calculation. It is shown that at the mold exit the thickness of the shell had its maximum value at the flange tip and its minimum value at the fillet. The temperature had a great fluctuation on the surface of the beam blank in the secondary cooling zone. At the unbending point, the surface temperature of the web was in the brittleness temperature range under the present condition. To ensure the quality, it is necessary to weaken the intensity of secondary cooling. At the mold exit the equivalent stress and strain have higher values at the flange tip and at the web. From the spray 1 to the unbending point, the maximum values of stress and strain gradually moved to the internal section of the flange tip and the web. However, whenever, there were bigger stress and strain values near the flange tip and the web than in the other parts, it must be very easy to generate cracks at those positions. Now, online verification of this simulation has been developed, which has proved to be very useful and efficient to instruct the practical production of beam blank continuous casting. 展开更多
关键词 beam blank continuous basting thermo-mechanical process simulation
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Effect of Nacelle Motions on Rotor Performance and Drivetrain Dynamics in Floating Offshore Wind Turbines Using Fully Coupled Simulations
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作者 Shuangyi Xie Yongran Li +2 位作者 Jiao He Yingzhe Kan Yuxin Li 《哈尔滨工程大学学报(英文版)》 2025年第6期1150-1163,共14页
This study investigates the effect of nacelle motions on the rotor performance and drivetrain dynamics of floating offshore wind turbines(FOWTs)through fully coupled aero-hydro-elastic-servo-mooring simulations.Using ... This study investigates the effect of nacelle motions on the rotor performance and drivetrain dynamics of floating offshore wind turbines(FOWTs)through fully coupled aero-hydro-elastic-servo-mooring simulations.Using the National Renewable Energy Laboratory 5 MW monopile-supported offshore wind turbine and the OC4 DeepCwind semisubmersible wind turbine as case studies,the research addresses the complex dynamic responses resulting from the interaction among wind,waves,and turbine structures.Detailed multi-body dynamics models of wind turbines,including drivetrain components,are created within the SIMPACK framework.Meanwhile,the mooring system is modeled using a lumped-mass method.Various operational conditions are simulated through five wind-wave load cases.Results demonstrate that nacelle motions significantly influence rotor speed,thrust,torque,and power output,as well as the dynamic loads on drivetrain components.These findings highlight the need for advanced simulation techniques for the design and optimization of FOWTs to ensure reliable performance and longevity. 展开更多
关键词 Drivetrain coupled simulation Monopile wind turbine Semisubmersible platform Nacelle motion
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Oxidative coupling of methane in a fixed bed reactor over perovskite catalyst:A simulation study using experimental kinetic model 被引量:8
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作者 Nakisa Yaghobi Mir Hamid Reza Ghoreishy 《Journal of Natural Gas Chemistry》 EI CAS CSCD 2008年第1期8-16,共9页
The oxidative coupling of methane (OCM) to ethylene over a perovskite titanate catalyst in a fixed bed reactor was studied experimentally and numerically. The two-dimensional steady state model accounted for separat... The oxidative coupling of methane (OCM) to ethylene over a perovskite titanate catalyst in a fixed bed reactor was studied experimentally and numerically. The two-dimensional steady state model accounted for separate energy equations for the gas and solid phases coupled with an experimental kinetic model. A lumped kinetic model containing four main species CH4, O2, COx (CO2, CO), and C2 (C2H4 and C2H6) was used with a plug flow reactor model as well. The results from the model agreed with the experimental data. The model was used to analyze the influence of temperature and feed gas composition on the conversion and selectivity of the reactor performance. The analytical results indicate that the conversion decreases, whereas, C2 selectivity increases by increasing gas hourly space velocity (GHSV) and the methane conversion also decreases by increasing the methane to oxygen ratio. 展开更多
关键词 oxidative coupling of methane simulation KINETICS fixed bed catalytic reactor ETHYLENE
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