The thermal stresses relaxation of Ni/NiFe2O4 system functionally graded cermet inert anode for aluminum electrolysis was optimally designed. The transient thermal stresses of the inert anode under complex boundary co...The thermal stresses relaxation of Ni/NiFe2O4 system functionally graded cermet inert anode for aluminum electrolysis was optimally designed. The transient thermal stresses of the inert anode under complex boundary condition during high-temp （955℃） electrolysis were calculated using the finite-element software ANSYS, the influence of different parameters on the distribution of the thermal stresses were analyzed. The results showed that, during the process of thermal shock, the thermal hoop tensile stress on the surface of the anode is very large, which is possibly the major cause of anode crack; when the radius of the anode is between 0.05-0.15m, a range that can be realized by recent manufacturing technology, the optimum composition distribution exponent p is 0.25; The hoop tensile stresses reduce with the decrease of anode scale and also decrease with the decrease of the convection coefficient between the electrolyte and the anode.展开更多
Based on the thermal stress distribution for functionally gradient material (FGM) plates, a Genetic Algorithm (GA) method for the thermal stresses optimum design of FGM plate with computer technologies is given. The m...Based on the thermal stress distribution for functionally gradient material (FGM) plates, a Genetic Algorithm (GA) method for the thermal stresses optimum design of FGM plate with computer technologies is given. The minimum thermal stresses combination distribution for FGM is obtained.展开更多
In this paper, the composite cylinder system is made of three layers: metal, functionally gradient material (FGM) and ceramics is studied. The formulas of the steady_state temperature distribution and the associate th...In this paper, the composite cylinder system is made of three layers: metal, functionally gradient material (FGM) and ceramics is studied. The formulas of the steady_state temperature distribution and the associate thermal stress distribution in the cylinder are obtained. For ZrO 2/Ti_6Al_4V system, the distribution of steady_state temperature and thermal stress are calculated and discussed.展开更多
Although we have had the problem of dynamic thermal stress distribution solved in the surface of a cavity in some special shapes, a general solution to this problem for an arbitrary shaped cavity was still not obtaine...Although we have had the problem of dynamic thermal stress distribution solved in the surface of a cavity in some special shapes, a general solution to this problem for an arbitrary shaped cavity was still not obtained. Using the complex function method, the present paper analyzed the dynamic thermal stress distribution in the surface of an arbitrary shaped cavity subjected to a steady temperature field. Actually, not only is a general solution of this problem represented by Hankle function obtained for an arbitrary shaped cavity, but also a process to calculate the coefficient of the dynamic thermal stress distribution in the surface of an arbitrary shaped cavity is derived. For illustration, some numerical results of a circular cavity, an elliptic cavity, a lining horseshoe cavity and a square cavity are given.展开更多
The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult t...The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult to obtain a closed-form solution of residual stresses within multilayered coatings （e.g. functionally graded coatings, FGCs）. In this paper,an analytical model is developed to predict the distribution of residual stresses within multilayered coatings. The advantage of this model is that the solution of residual stresses is independent of the number of layers. Specific results are obtained by calculating elastic thermal stresses in ZrO2/NiCoCrAIY FGCs, which consist of different material layers. Furthermore, the residual stress distribution near the edges and the stress-induced failure modes of coating are also analyzed. The topics discussed provide some insights into the development of a methodology for designing fail-safe coating systems.展开更多
In order to solve the thermal stress field around crack tip in metal die when crack prevention using electromagnetic heating, a metal die with a half-embedded round crack was selected as the study object. The complex ...In order to solve the thermal stress field around crack tip in metal die when crack prevention using electromagnetic heating, a metal die with a half-embedded round crack was selected as the study object. The complex function method was used as a basis for the theoretical model of the space crack prevention in metal dies using electromagnetic heating. The crack arrest was accomplished by a pulse current discharge through the inner and outer. The theoretical analysis results show that the temperature around the crack tip rises instantly above the melting point of the metal. Small welded joints are formed at a small sphere near the crack tip inside the metal die by metal melting as a result of the heat concentration effect when the current pulse discharged. The thermal compressive stress field appears around the crack tip at the moment. The research results show that the crack prevention using electromagnetic heating can decrease the stress concentration and forms a compressive stress area around the crack tip, and also prevents the main crack from propagating further, and the goal of crack preventing can be reached.展开更多
A comprehensive treatment of fracture of functionally gradedmaterials (FGMs) is provided. It is assumed that the materialproperties depend only on the coordinate perpendicular to the cracksurface And vary continuously...A comprehensive treatment of fracture of functionally gradedmaterials (FGMs) is provided. It is assumed that the materialproperties depend only on the coordinate perpendicular to the cracksurface And vary continuously along the crack faces. By using alaminated composite plate model to simulate the ma- Terialnon-homogeneity, an algorithm for solving the system based on Laplacetransform and Fourier transform Techniques is presented. Unlikeearlier studies that considered certain assumed propertydistributions and a Single crack problem, the current investigationstudies multiple crack problem in the FGMs with arbitrarily Varyingmaterial properties. Transient thermal stresses are presented.展开更多
This paper studied the thermal stresses of ceramicl metal gradient thermal barrier coating which combines the conceptions of ceramic thermal barrier coating （TBC） and functionally gradient material （FGM）. Thermal ...This paper studied the thermal stresses of ceramicl metal gradient thermal barrier coating which combines the conceptions of ceramic thermal barrier coating （TBC） and functionally gradient material （FGM）. Thermal stresses and residual thermal stresses were calculated by an ANSYS finite element analysis software. Negative thermal expansion coefficient method was proposed and element birth and death method was applied to analyze the residual thermal stresses which have non-uniform initial temperature field. The numerical results show a good agreement with the analytical results and the experimental results.展开更多
This work examines the fracture behavior of a functionally graded material （FGM） plate containing parallel surface cracks with alternating lengths subjected to a thermal shock. The thermal stress intensity factors ...This work examines the fracture behavior of a functionally graded material （FGM） plate containing parallel surface cracks with alternating lengths subjected to a thermal shock. The thermal stress intensity factors （TSIFs） at the tips of long and short cracks are calculated using a singular integral equation technique. The critical thermal shock △Tc that causes crack initiation is calculated using a stress intensity factor criterion. Numerical examples of TSIFs and △Tc for an Al2O3/Si3N4 FGM plate are presented to illustrate the effects of thermal property gradation, crack spacing and crack length ratio on the TSIFs and △Tc. It is found that for a given crack length ratio, the TSIFs at the tips of both long and short cracks can be reduced significantly and △Tc can be enhanced by introducing appropriate material gradation. The TSIFs also decrease dramatically with a decrease in crack spacing. The TSIF at the tips of short cracks may be higher than that for the long cracks under certain crack geometry conditions. Hence, the short cracks instead of long cracks may first start to grow under the thermal shock loading.展开更多
This paper deals with the determination of the thermo-elastic displacements and stresses in a multi-layered body set up in different layers of different thickness having different elastic properties due to the applica...This paper deals with the determination of the thermo-elastic displacements and stresses in a multi-layered body set up in different layers of different thickness having different elastic properties due to the application of heat and a concentrated load in the uppermost surface of the medium. Each layer is assumed to be made of homogeneous and isotropic elastic material. The relevant displacement components for each layer are taken to be axisymmetric about a line, which is perpendicular to the plane surfaces of all layers. The stress function for each layer, therefore, satisfies a single equation in absence of any body forces. The equation is then solved by integral transform technique. Analytical expressions for thermo-elastic displacements and stresses in the underlying mass and the corresponding numerical codes are constructed for any number of layers. However, the numerical comparison is made for three and four layers.展开更多
The material design is used to direct the magnetron cosputtering process. At first, according to the particularity of functionally gradient coat (FGC) the thermal elastic stress analysis for FGC was carried out based ...The material design is used to direct the magnetron cosputtering process. At first, according to the particularity of functionally gradient coat (FGC) the thermal elastic stress analysis for FGC was carried out based on the plane stress hypothesis. It is obtained that the peak value of plane thermal stress within FGC is only determined by the physical properties of materials of FGC and substrate, the composition distribution coefficient only influences the distribution and trend of plane thermal stress. And the plane thermal stress criterion for design of FGC was presented. Then the plane thermal stress of diamond like carbon/titanium alloy FGC was calculated.展开更多
Thermal stress appears in metal matrix composite,complex phase ceramics,etc.during cooling from their manufactured temperature, which affects the mechanical behavior and the service life; therefore, much attention has...Thermal stress appears in metal matrix composite,complex phase ceramics,etc.during cooling from their manufactured temperature, which affects the mechanical behavior and the service life; therefore, much attention has been paid to investigating thermal stress in the composite. Up to now, researches in this field are展开更多
Studies of displacement fields and stress concentration, due to uniform temperature change in a functionally gradient material (FGM) specimen and bimaterial (NFGM) specimen, have been made by Moire interferometry and ...Studies of displacement fields and stress concentration, due to uniform temperature change in a functionally gradient material (FGM) specimen and bimaterial (NFGM) specimen, have been made by Moire interferometry and finite element method. Results show that the thermal stresses concentration has been effectively reduced, and the distribution of the thermal deformations and thermal strains have also been relaxed and improved by transition layer of FGM.展开更多
基金This work was supported by the National Basic Research Program of China(No.2005CB623703)National Natural Science Foundation(No.5047405I)+1 种基金Hunan Provincial Natural Science Foundation of China(No.03JJY3080)Trans-Century Excellent Persons Cultivation Project of Ministry of Education of China(in 2002).
文摘The thermal stresses relaxation of Ni/NiFe2O4 system functionally graded cermet inert anode for aluminum electrolysis was optimally designed. The transient thermal stresses of the inert anode under complex boundary condition during high-temp （955℃） electrolysis were calculated using the finite-element software ANSYS, the influence of different parameters on the distribution of the thermal stresses were analyzed. The results showed that, during the process of thermal shock, the thermal hoop tensile stress on the surface of the anode is very large, which is possibly the major cause of anode crack; when the radius of the anode is between 0.05-0.15m, a range that can be realized by recent manufacturing technology, the optimum composition distribution exponent p is 0.25; The hoop tensile stresses reduce with the decrease of anode scale and also decrease with the decrease of the convection coefficient between the electrolyte and the anode.
文摘Based on the thermal stress distribution for functionally gradient material (FGM) plates, a Genetic Algorithm (GA) method for the thermal stresses optimum design of FGM plate with computer technologies is given. The minimum thermal stresses combination distribution for FGM is obtained.
文摘In this paper, the composite cylinder system is made of three layers: metal, functionally gradient material (FGM) and ceramics is studied. The formulas of the steady_state temperature distribution and the associate thermal stress distribution in the cylinder are obtained. For ZrO 2/Ti_6Al_4V system, the distribution of steady_state temperature and thermal stress are calculated and discussed.
文摘Although we have had the problem of dynamic thermal stress distribution solved in the surface of a cavity in some special shapes, a general solution to this problem for an arbitrary shaped cavity was still not obtained. Using the complex function method, the present paper analyzed the dynamic thermal stress distribution in the surface of an arbitrary shaped cavity subjected to a steady temperature field. Actually, not only is a general solution of this problem represented by Hankle function obtained for an arbitrary shaped cavity, but also a process to calculate the coefficient of the dynamic thermal stress distribution in the surface of an arbitrary shaped cavity is derived. For illustration, some numerical results of a circular cavity, an elliptic cavity, a lining horseshoe cavity and a square cavity are given.
基金the priority support provided by the National Natural Science Foundation of China(No.50235030)the National Development Scheme of Kev Fundamental Research(National“973”Proiect)of China(No.G1999065009)“863”Project(No.2003AA331130).
文摘The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult to obtain a closed-form solution of residual stresses within multilayered coatings （e.g. functionally graded coatings, FGCs）. In this paper,an analytical model is developed to predict the distribution of residual stresses within multilayered coatings. The advantage of this model is that the solution of residual stresses is independent of the number of layers. Specific results are obtained by calculating elastic thermal stresses in ZrO2/NiCoCrAIY FGCs, which consist of different material layers. Furthermore, the residual stress distribution near the edges and the stress-induced failure modes of coating are also analyzed. The topics discussed provide some insights into the development of a methodology for designing fail-safe coating systems.
基金Project supported by the National Natural Science Foundation of China (No.50275128)the Natural Science Foundation of Hebei Province of China (No.599255)
文摘In order to solve the thermal stress field around crack tip in metal die when crack prevention using electromagnetic heating, a metal die with a half-embedded round crack was selected as the study object. The complex function method was used as a basis for the theoretical model of the space crack prevention in metal dies using electromagnetic heating. The crack arrest was accomplished by a pulse current discharge through the inner and outer. The theoretical analysis results show that the temperature around the crack tip rises instantly above the melting point of the metal. Small welded joints are formed at a small sphere near the crack tip inside the metal die by metal melting as a result of the heat concentration effect when the current pulse discharged. The thermal compressive stress field appears around the crack tip at the moment. The research results show that the crack prevention using electromagnetic heating can decrease the stress concentration and forms a compressive stress area around the crack tip, and also prevents the main crack from propagating further, and the goal of crack preventing can be reached.
基金the National Natural Science Foundation of China (Nos.10102004 and 19902003).
文摘A comprehensive treatment of fracture of functionally gradedmaterials (FGMs) is provided. It is assumed that the materialproperties depend only on the coordinate perpendicular to the cracksurface And vary continuously along the crack faces. By using alaminated composite plate model to simulate the ma- Terialnon-homogeneity, an algorithm for solving the system based on Laplacetransform and Fourier transform Techniques is presented. Unlikeearlier studies that considered certain assumed propertydistributions and a Single crack problem, the current investigationstudies multiple crack problem in the FGMs with arbitrarily Varyingmaterial properties. Transient thermal stresses are presented.
文摘This paper studied the thermal stresses of ceramicl metal gradient thermal barrier coating which combines the conceptions of ceramic thermal barrier coating （TBC） and functionally gradient material （FGM）. Thermal stresses and residual thermal stresses were calculated by an ANSYS finite element analysis software. Negative thermal expansion coefficient method was proposed and element birth and death method was applied to analyze the residual thermal stresses which have non-uniform initial temperature field. The numerical results show a good agreement with the analytical results and the experimental results.
文摘This work examines the fracture behavior of a functionally graded material （FGM） plate containing parallel surface cracks with alternating lengths subjected to a thermal shock. The thermal stress intensity factors （TSIFs） at the tips of long and short cracks are calculated using a singular integral equation technique. The critical thermal shock △Tc that causes crack initiation is calculated using a stress intensity factor criterion. Numerical examples of TSIFs and △Tc for an Al2O3/Si3N4 FGM plate are presented to illustrate the effects of thermal property gradation, crack spacing and crack length ratio on the TSIFs and △Tc. It is found that for a given crack length ratio, the TSIFs at the tips of both long and short cracks can be reduced significantly and △Tc can be enhanced by introducing appropriate material gradation. The TSIFs also decrease dramatically with a decrease in crack spacing. The TSIF at the tips of short cracks may be higher than that for the long cracks under certain crack geometry conditions. Hence, the short cracks instead of long cracks may first start to grow under the thermal shock loading.
文摘This paper deals with the determination of the thermo-elastic displacements and stresses in a multi-layered body set up in different layers of different thickness having different elastic properties due to the application of heat and a concentrated load in the uppermost surface of the medium. Each layer is assumed to be made of homogeneous and isotropic elastic material. The relevant displacement components for each layer are taken to be axisymmetric about a line, which is perpendicular to the plane surfaces of all layers. The stress function for each layer, therefore, satisfies a single equation in absence of any body forces. The equation is then solved by integral transform technique. Analytical expressions for thermo-elastic displacements and stresses in the underlying mass and the corresponding numerical codes are constructed for any number of layers. However, the numerical comparison is made for three and four layers.
文摘The material design is used to direct the magnetron cosputtering process. At first, according to the particularity of functionally gradient coat (FGC) the thermal elastic stress analysis for FGC was carried out based on the plane stress hypothesis. It is obtained that the peak value of plane thermal stress within FGC is only determined by the physical properties of materials of FGC and substrate, the composition distribution coefficient only influences the distribution and trend of plane thermal stress. And the plane thermal stress criterion for design of FGC was presented. Then the plane thermal stress of diamond like carbon/titanium alloy FGC was calculated.
文摘Thermal stress appears in metal matrix composite,complex phase ceramics,etc.during cooling from their manufactured temperature, which affects the mechanical behavior and the service life; therefore, much attention has been paid to investigating thermal stress in the composite. Up to now, researches in this field are
文摘Studies of displacement fields and stress concentration, due to uniform temperature change in a functionally gradient material (FGM) specimen and bimaterial (NFGM) specimen, have been made by Moire interferometry and finite element method. Results show that the thermal stresses concentration has been effectively reduced, and the distribution of the thermal deformations and thermal strains have also been relaxed and improved by transition layer of FGM.
