With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be us...With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be used in the Thermecmastor-Z simulator. The tension tests in the Gleeble and Thermecmastor-Z simulators produced results with the same trend,which proves that the high temperature ductility of Gleeble specimens can be reflected by the Thermecmastor- Z simulator. In addition,as the Thermecmastor-Z simulator offers a wider heating zone,better cross-section shrinkage and elongation of specimens can be achieved under the same test conditions.展开更多
Centrifugal casting of ductile iron pipe is a high-temperature,semi-continuous production process.However,conducting laboratory research on the solidification process of centrifugal casting of ductile iron pipe presen...Centrifugal casting of ductile iron pipe is a high-temperature,semi-continuous production process.However,conducting laboratory research on the solidification process of centrifugal casting of ductile iron pipe presents significant challenges.In this study,a novel research method was introduced for investigating the solidification process of ductile iron pipe,namely thermal simulation of ductile iron pipe.Comparative research was conducted on the microstructure and properties of the thermal simulation sample and the ductile iron pipe.The findings indicate that the thermal simulation sample and ductile iron pipe exhibit good heat transfer similarity and microstructure similarity.The difference of cooling rate between thermal simulation sample and ductile pipe is less than 0.24℃·s^(-1),and the difference of microstructure content of free cementite,ferrite,and pearlite is less than 5%.The tensile strength of annealed ductile iron pipe is 466 MPa,with an elongation of 16.1%and a Brinell hardness of 156.5 HBW.In comparison,the tensile strength of annealed thermal simulation sample is 482.0 MPa,with an elongation of 15.5%and a Brinell hardness of 159.0 HBW.These results suggest that the thermal simulation experimental research method is both scientific and feasible,offering an objective,reliable,and cost-effective approach to laboratory research on ductile iron pipe.展开更多
After a thorough demonstration in Panshan Thermal Power Plant, the 500 MW super critical pressure unit simulator developed by the Simulation & Control Institute under the North China University of Electric Power w...After a thorough demonstration in Panshan Thermal Power Plant, the 500 MW super critical pressure unit simulator developed by the Simulation & Control Institute under the North China University of Electric Power was accepted by experts from the North China Electric Power Group Company on 3rd August 1996.展开更多
In this study,we simulated the thermal behavior of the mud-brick walls of a Nubian vault.We used EnergyPlus software for the simulation.The results obtained showed that the indoor temperature varies from 25.5℃ to 26....In this study,we simulated the thermal behavior of the mud-brick walls of a Nubian vault.We used EnergyPlus software for the simulation.The results obtained showed that the indoor temperature varies from 25.5℃ to 26.5℃ for the period of January 2018.It varies from 33.2℃ to 33.6℃ with an average value of 33.1℃ for the month of April 2018.For the period of July 2018,it varies from 30.3℃ to 32.2℃ with an average value of 31.2℃..Relative humidity for the period of July ranged from 62.3%to 73.5%,with an average value of 67.9%.The simulation enabled us to compare simulated and measured temperature and humidity values.We found that the level of thermal comfort in the Nubian vault is acceptable in both cool and hot periods.In view of these results,we can say that the Nubian vault is an architecture suited to our climate.The technical concept of the Nubian vault is adapted to the climatic conditions and traditional know-how of the Sahel.We also found that the use of raw earth,a locally available material,and the Nubian vault architectural process,contribute to thermal comfort and a reappropriation of local and adapted know-how.展开更多
High-temperature thermal simulation experiments(500-1000℃)were conducted with samples from the Lower Cambrian Niutitang Formation shale to investigate its mineral evolution and pore development.Integrated analyses,in...High-temperature thermal simulation experiments(500-1000℃)were conducted with samples from the Lower Cambrian Niutitang Formation shale to investigate its mineral evolution and pore development.Integrated analyses,including total organic carbon(TO C)content determination,X-ray diffraction(XRD),Scanning Electron Microscopy(SEM),and pore structure characterization,reveal that clay minerals progressively decompose and transform into quartz during heating,with a new mineral phase mullite produced at a temperature above 800℃.Concurrently,organic matter undergoes thermal evolution and shrinkage,creating distinctive shrinkage-induced fractures that enhance pore development.Clay mineral decomposition produces a more complex internal pore structure and fragmented reservoir matrix,generating pores at various scales.This process increases the number and size of micropores,mesopores,and macropores,creating intricate pore networks favorable for shale reservoir development.The study illuminates the intrinsic relationship between mineral transfo rmation and pore development in highly mature marine shales exposed to elevated temperatures.展开更多
The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could ...The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could reproduce the industrial processes of DSS manufactured by a vertical continuous slab caster.Macrostructure and macrosegregation were analyzed using the digital single lens reflex and laser-induced breakdown spectroscope(LIBSOPA-200),respectively.The percentage of both chill zone and center equiaxed zone increases with the superheat decreasing,while that of the columnar zone decreases.There is only equiaxed grain existing as the superheat is 10 and 20℃.The lower the superheat is,the coarser the gain size is.High cooling intensity in mold could remarkably decrease the chill zone length and refine the grains in chill zone and center equiaxed zone.The influences of cooling intensity on macrosegregation are greater than those of superheat.The macrosegregation of Si,Mn and Cr is slightly dependent on superheat,while that of Cu,Mo and Ni changes greatly with superheat increasing.展开更多
The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that ...The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that the CGHAZ toughness is improved after the second thermal cycle but being heated during the intercritical HAZ (ICHAZ). The CGHAZ toughness decreases evidently after being heated during partially transformed zone, which chiefly results from the carbon segregation to the grain boundaries of primal austenite, thus forming high carbon martensite austenite (M A) constituent and bringing serious intercritically reheated coarse grain HAZ (IRCGHAZ) embrittlement.展开更多
The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the m...The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.展开更多
A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate t...A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ±0.5%. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5% and 10%, respectively.展开更多
The accurate analyses for a plate fin heat sink with the ability to control the temperature of the avionics devices within a pre-set controllable temperature range are required both in the process of circuit design an...The accurate analyses for a plate fin heat sink with the ability to control the temperature of the avionics devices within a pre-set controllable temperature range are required both in the process of circuit design and for the real-time temperature monitoring purposes. In order to provide an insight into the behavior of the temperature of a plate fin heat sink subjected non-uniform heat density on the surfaces, it is necessary to obtain accurate analytical solutions yielding explicit formulas relating the dissipated power to the temperature rise at any point of avionics devices. This paper presents a method for thermal simulation of a plate fin heat sink using an analytical solution of the three-dimensional heat equation resulting from an appropriate plate fin heat sink transient thermal model. The entire solution methodology is illustrated in detail on the particular examples of the plate fin heat sink subjected non-uniform heat density on the surfaces. The transient temperature profiles are obtained for different positions at the surface of the plate fin heat sink. The analytical results are compared with measurements made on the surface of the cold plate and it is found that they are in good agreement with an error of less than 3 K.展开更多
Heavy ingots are widely used in many industrial fields. The coarse grains formed during the process of in- got solidification influence the properties and fracture behaviors of the final products. The coarse grain gro...Heavy ingots are widely used in many industrial fields. The coarse grains formed during the process of in- got solidification influence the properties and fracture behaviors of the final products. The coarse grain growth was simulated under different thermal gradients. A 30Cr2Ni4MoV steel ingot was melted in a cubic crucible with dimen-sions of 15 cm×10 cm×23 cm, and the cooling conditions on each side of the crucible were controlled by different thermal curves. The influences of thermal gradients and rotational flows on grain growth in heavy steel ingots were then investigated both numerically and experimentally. The results showed that when the amplitude of the rotation angle was 60°, the metal was solidified under a reciprocating horizontal rotational condition when the angular velocity was 10 （°）/s or 20 （°）/s. As the thermal gradient increased, the lengths of the primary columnar grains in- creased, and the diameters of equiaxed grains decreased. When the direction of flow rotation was perpendicular to the direction of grain growth, the columnar grain zone was nearly eliminated, and the average diameter of equiaxed grains was 0.5 mm.展开更多
Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic anal...Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic analysis,the precipitation transformation temperatue (PTT) curve is obtained.The data from the simulated welds are in good apreement with the value that the PTT curves predicated.展开更多
In order to better understand twin-roll casting process,a 3D finite element method(FEM) simulation was carried out,based on the conditions of the pilot vertical twin-roll caster,to study the thermal flow and solidific...In order to better understand twin-roll casting process,a 3D finite element method(FEM) simulation was carried out,based on the conditions of the pilot vertical twin-roll caster,to study the thermal flow and solidification behavior in the twin-roll casting process.The simulation results show that non-uniform temperature and velocity distribution near the side dam region are the main reason for causing non-uniform solidification and non-uniform deformation along the cast sheet width.Therefore,it is necessary to preheat the side dams or improve the design of nozzle to compensate the effect of side dams on the casting process.High quality magnesium sheets have been cast after improved the casting devices.展开更多
In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost s...In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.展开更多
When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by therm...When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.展开更多
Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding ...Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding to the collective displacement of atoms, is analyzed with the Lagrangian atomic stress method, of which the reliability is also analyzed. The stress wave velocity corresponds to the speed of sound in the material, which is not dependent on the thermal shock energy. The peak pressure of a normal stress wave increases with the increase of thermal shock energy. We analyze the temperature evolution of the thermal shock region according to the Fourier transformation. It can be seen that the “obvious” velocity of heat propagation is less than the velocity of the stress wave; further, that the thermo-elastic stress wave may contribute little to the transport of kinetic energy. The heat propagation can be described properly by the heat conduction equation. These results may be useful for understanding the process of the thermal shock of tungsten.展开更多
The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation...The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time展开更多
Silicene, a silicon analogue of graphene, has attracted increasing research attention in recent years because of its unique electrical and thermal conductivities. In this study, phonon thermal conductivity and its iso...Silicene, a silicon analogue of graphene, has attracted increasing research attention in recent years because of its unique electrical and thermal conductivities. In this study, phonon thermal conductivity and its isotopic doping effect in silicene nanoribbons（SNRs） are investigated by using molecular dynamics simulations. The calculated thermal conductivities are approximately 32 W/mK and 35 W/mK for armchair-edged SNRs and zigzag-edged SNRs, respectively, which show anisotropic behaviors. Isotope doping induces mass disorder in the lattice, which results in increased phonon scattering, thus reducing the thermal conductivity. The phonon thermal conductivity of isotopic doped SNR is dependent on the concentration and arrangement pattern of dopants. A maximum reduction of about 15% is obtained at 50% randomly isotopic doping with ^（30）Si. In addition, ordered doping（i.e., isotope superlattice） leads to a much larger reduction in thermal conductivity than random doping for the same doping concentration. Particularly, the periodicity of the doping superlattice structure has a significant influence on the thermal conductivity of SNR. Phonon spectrum analysis is also used to qualitatively explain the mechanism of thermal conductivity change induced by isotopic doping. This study highlights the importance of isotopic doping in tuning the thermal properties of silicene, thus guiding defect engineering of the thermal properties of two-dimensional silicon materials.展开更多
The lattice thermal conductivity of boron nitride nanoribbon（BNNR） is calculated by using equilibrium molecular dynamics（EMD） simulation method. The Green–Kubo relation derived from linear response theory is used...The lattice thermal conductivity of boron nitride nanoribbon（BNNR） is calculated by using equilibrium molecular dynamics（EMD） simulation method. The Green–Kubo relation derived from linear response theory is used to acquire the thermal conductivity from heat current auto-correlation function（HCACF）. HCACF of the selected BNNR system shows a tendency of a very fast decay and then be followed by a very slow decay process,finally,approaching zero approximately within 3 ps. The convergence of lattice thermal conductivity demonstrates that the thermal conductivity of BNNR can be simulated by EMD simulation using several thousands of atoms with periodic boundary conditions. The results show that BNNR exhibit lower thermal conductivity than that of boron nitride（BN） monolayer,which indicates that phonons boundary scatting significantly suppresses the phonons transport in BNNR. Vacancies in BNNR greatly affect the lattice thermal conductivity,in detail,only 1% concentration of vacancies in BNNR induce a 60% reduction of the lattice thermal conductivity at room temperature.展开更多
Sustainable building design in dry tropical areas recommends reducing exposure of buildings to solar radiation and/or designing efficient enclosures with satisfactory thermal inertia.We propose in this paper a study o...Sustainable building design in dry tropical areas recommends reducing exposure of buildings to solar radiation and/or designing efficient enclosures with satisfactory thermal inertia.We propose in this paper a study of the influence of the infiltration rate in the building and the coefficient of thermal transfer by convection of the walls, on the thermal comfort using TRNSYS software. All the models carried out were validated by recognized scientific criteria, namely correlation （R） and determination （R2） coefficients on the one hand and NBME and CVRMSE coefficients defined by ASHARE, 2002 on the other hand. The results obtained indicate that the modulation of the air infiltration rate allows the simulations on TRNSYS to be compared to in-situ measurements, with an annual average relative difference of 2.86% on the temperature difference. Furthermore, depending on the parameterization of the heat transfer coefficients by convection of the internal and external walls of walls used in the STD, the average annual difference can be reduced by 1% to 4% between the predictions and the measurements.展开更多
文摘With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be used in the Thermecmastor-Z simulator. The tension tests in the Gleeble and Thermecmastor-Z simulators produced results with the same trend,which proves that the high temperature ductility of Gleeble specimens can be reflected by the Thermecmastor- Z simulator. In addition,as the Thermecmastor-Z simulator offers a wider heating zone,better cross-section shrinkage and elongation of specimens can be achieved under the same test conditions.
基金financially supported by the National Natural Science Foundation of China(52130109)。
文摘Centrifugal casting of ductile iron pipe is a high-temperature,semi-continuous production process.However,conducting laboratory research on the solidification process of centrifugal casting of ductile iron pipe presents significant challenges.In this study,a novel research method was introduced for investigating the solidification process of ductile iron pipe,namely thermal simulation of ductile iron pipe.Comparative research was conducted on the microstructure and properties of the thermal simulation sample and the ductile iron pipe.The findings indicate that the thermal simulation sample and ductile iron pipe exhibit good heat transfer similarity and microstructure similarity.The difference of cooling rate between thermal simulation sample and ductile pipe is less than 0.24℃·s^(-1),and the difference of microstructure content of free cementite,ferrite,and pearlite is less than 5%.The tensile strength of annealed ductile iron pipe is 466 MPa,with an elongation of 16.1%and a Brinell hardness of 156.5 HBW.In comparison,the tensile strength of annealed thermal simulation sample is 482.0 MPa,with an elongation of 15.5%and a Brinell hardness of 159.0 HBW.These results suggest that the thermal simulation experimental research method is both scientific and feasible,offering an objective,reliable,and cost-effective approach to laboratory research on ductile iron pipe.
文摘After a thorough demonstration in Panshan Thermal Power Plant, the 500 MW super critical pressure unit simulator developed by the Simulation & Control Institute under the North China University of Electric Power was accepted by experts from the North China Electric Power Group Company on 3rd August 1996.
文摘In this study,we simulated the thermal behavior of the mud-brick walls of a Nubian vault.We used EnergyPlus software for the simulation.The results obtained showed that the indoor temperature varies from 25.5℃ to 26.5℃ for the period of January 2018.It varies from 33.2℃ to 33.6℃ with an average value of 33.1℃ for the month of April 2018.For the period of July 2018,it varies from 30.3℃ to 32.2℃ with an average value of 31.2℃..Relative humidity for the period of July ranged from 62.3%to 73.5%,with an average value of 67.9%.The simulation enabled us to compare simulated and measured temperature and humidity values.We found that the level of thermal comfort in the Nubian vault is acceptable in both cool and hot periods.In view of these results,we can say that the Nubian vault is an architecture suited to our climate.The technical concept of the Nubian vault is adapted to the climatic conditions and traditional know-how of the Sahel.We also found that the use of raw earth,a locally available material,and the Nubian vault architectural process,contribute to thermal comfort and a reappropriation of local and adapted know-how.
基金supported by the National Natural Science Foundation of China(No.52474056)the Forward-Looking Project of the State Key Laboratory,China(No.PRE/indep-2406)。
文摘High-temperature thermal simulation experiments(500-1000℃)were conducted with samples from the Lower Cambrian Niutitang Formation shale to investigate its mineral evolution and pore development.Integrated analyses,including total organic carbon(TO C)content determination,X-ray diffraction(XRD),Scanning Electron Microscopy(SEM),and pore structure characterization,reveal that clay minerals progressively decompose and transform into quartz during heating,with a new mineral phase mullite produced at a temperature above 800℃.Concurrently,organic matter undergoes thermal evolution and shrinkage,creating distinctive shrinkage-induced fractures that enhance pore development.Clay mineral decomposition produces a more complex internal pore structure and fragmented reservoir matrix,generating pores at various scales.This process increases the number and size of micropores,mesopores,and macropores,creating intricate pore networks favorable for shale reservoir development.The study illuminates the intrinsic relationship between mineral transfo rmation and pore development in highly mature marine shales exposed to elevated temperatures.
基金National Key Research and Development Program of China(No.2017YFB0701802)NSFC(Nos.51504148 and U1760204).
文摘The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could reproduce the industrial processes of DSS manufactured by a vertical continuous slab caster.Macrostructure and macrosegregation were analyzed using the digital single lens reflex and laser-induced breakdown spectroscope(LIBSOPA-200),respectively.The percentage of both chill zone and center equiaxed zone increases with the superheat decreasing,while that of the columnar zone decreases.There is only equiaxed grain existing as the superheat is 10 and 20℃.The lower the superheat is,the coarser the gain size is.High cooling intensity in mold could remarkably decrease the chill zone length and refine the grains in chill zone and center equiaxed zone.The influences of cooling intensity on macrosegregation are greater than those of superheat.The macrosegregation of Si,Mn and Cr is slightly dependent on superheat,while that of Cu,Mo and Ni changes greatly with superheat increasing.
文摘The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that the CGHAZ toughness is improved after the second thermal cycle but being heated during the intercritical HAZ (ICHAZ). The CGHAZ toughness decreases evidently after being heated during partially transformed zone, which chiefly results from the carbon segregation to the grain boundaries of primal austenite, thus forming high carbon martensite austenite (M A) constituent and bringing serious intercritically reheated coarse grain HAZ (IRCGHAZ) embrittlement.
文摘The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.
文摘A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ±0.5%. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5% and 10%, respectively.
基金Aeronautical Science Foundation of China （2008ZC52024）
文摘The accurate analyses for a plate fin heat sink with the ability to control the temperature of the avionics devices within a pre-set controllable temperature range are required both in the process of circuit design and for the real-time temperature monitoring purposes. In order to provide an insight into the behavior of the temperature of a plate fin heat sink subjected non-uniform heat density on the surfaces, it is necessary to obtain accurate analytical solutions yielding explicit formulas relating the dissipated power to the temperature rise at any point of avionics devices. This paper presents a method for thermal simulation of a plate fin heat sink using an analytical solution of the three-dimensional heat equation resulting from an appropriate plate fin heat sink transient thermal model. The entire solution methodology is illustrated in detail on the particular examples of the plate fin heat sink subjected non-uniform heat density on the surfaces. The transient temperature profiles are obtained for different positions at the surface of the plate fin heat sink. The analytical results are compared with measurements made on the surface of the cold plate and it is found that they are in good agreement with an error of less than 3 K.
基金Sponsored by National Basic Research Program of China(2011CB012900)
文摘Heavy ingots are widely used in many industrial fields. The coarse grains formed during the process of in- got solidification influence the properties and fracture behaviors of the final products. The coarse grain growth was simulated under different thermal gradients. A 30Cr2Ni4MoV steel ingot was melted in a cubic crucible with dimen-sions of 15 cm×10 cm×23 cm, and the cooling conditions on each side of the crucible were controlled by different thermal curves. The influences of thermal gradients and rotational flows on grain growth in heavy steel ingots were then investigated both numerically and experimentally. The results showed that when the amplitude of the rotation angle was 60°, the metal was solidified under a reciprocating horizontal rotational condition when the angular velocity was 10 （°）/s or 20 （°）/s. As the thermal gradient increased, the lengths of the primary columnar grains in- creased, and the diameters of equiaxed grains decreased. When the direction of flow rotation was perpendicular to the direction of grain growth, the columnar grain zone was nearly eliminated, and the average diameter of equiaxed grains was 0.5 mm.
文摘Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic analysis,the precipitation transformation temperatue (PTT) curve is obtained.The data from the simulated welds are in good apreement with the value that the PTT curves predicated.
文摘In order to better understand twin-roll casting process,a 3D finite element method(FEM) simulation was carried out,based on the conditions of the pilot vertical twin-roll caster,to study the thermal flow and solidification behavior in the twin-roll casting process.The simulation results show that non-uniform temperature and velocity distribution near the side dam region are the main reason for causing non-uniform solidification and non-uniform deformation along the cast sheet width.Therefore,it is necessary to preheat the side dams or improve the design of nozzle to compensate the effect of side dams on the casting process.High quality magnesium sheets have been cast after improved the casting devices.
基金supported by the National Natural Science Foundation of China (10872158)
文摘In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.
文摘When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.
基金Project supported by the National Magnetic Confinement Fusion Science Program of China(Grant No.2013GB109004)the National Natural Science Foundation of China(Grant Nos.51071095 and 50971077)
文摘Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding to the collective displacement of atoms, is analyzed with the Lagrangian atomic stress method, of which the reliability is also analyzed. The stress wave velocity corresponds to the speed of sound in the material, which is not dependent on the thermal shock energy. The peak pressure of a normal stress wave increases with the increase of thermal shock energy. We analyze the temperature evolution of the thermal shock region according to the Fourier transformation. It can be seen that the “obvious” velocity of heat propagation is less than the velocity of the stress wave; further, that the thermo-elastic stress wave may contribute little to the transport of kinetic energy. The heat propagation can be described properly by the heat conduction equation. These results may be useful for understanding the process of the thermal shock of tungsten.
文摘The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time
基金Project supported by the National Natural Science Foundation of China(Grant Nos.11504418 and 11447033)the Natural Science Fund for Colleges and Universities in Jiangsu Province,China(Grant No.16KJB460022)the Fundamental Research Funds for the Central Universities of CUMT,China(Grant No.2015XKMS075)
文摘Silicene, a silicon analogue of graphene, has attracted increasing research attention in recent years because of its unique electrical and thermal conductivities. In this study, phonon thermal conductivity and its isotopic doping effect in silicene nanoribbons（SNRs） are investigated by using molecular dynamics simulations. The calculated thermal conductivities are approximately 32 W/mK and 35 W/mK for armchair-edged SNRs and zigzag-edged SNRs, respectively, which show anisotropic behaviors. Isotope doping induces mass disorder in the lattice, which results in increased phonon scattering, thus reducing the thermal conductivity. The phonon thermal conductivity of isotopic doped SNR is dependent on the concentration and arrangement pattern of dopants. A maximum reduction of about 15% is obtained at 50% randomly isotopic doping with ^（30）Si. In addition, ordered doping（i.e., isotope superlattice） leads to a much larger reduction in thermal conductivity than random doping for the same doping concentration. Particularly, the periodicity of the doping superlattice structure has a significant influence on the thermal conductivity of SNR. Phonon spectrum analysis is also used to qualitatively explain the mechanism of thermal conductivity change induced by isotopic doping. This study highlights the importance of isotopic doping in tuning the thermal properties of silicene, thus guiding defect engineering of the thermal properties of two-dimensional silicon materials.
基金Supported by the Natural Science Foundation of Hubei Province(2014CFB610)the Excellent Young Innovation Team Project of Hubei Province(T201429)
文摘The lattice thermal conductivity of boron nitride nanoribbon（BNNR） is calculated by using equilibrium molecular dynamics（EMD） simulation method. The Green–Kubo relation derived from linear response theory is used to acquire the thermal conductivity from heat current auto-correlation function（HCACF）. HCACF of the selected BNNR system shows a tendency of a very fast decay and then be followed by a very slow decay process,finally,approaching zero approximately within 3 ps. The convergence of lattice thermal conductivity demonstrates that the thermal conductivity of BNNR can be simulated by EMD simulation using several thousands of atoms with periodic boundary conditions. The results show that BNNR exhibit lower thermal conductivity than that of boron nitride（BN） monolayer,which indicates that phonons boundary scatting significantly suppresses the phonons transport in BNNR. Vacancies in BNNR greatly affect the lattice thermal conductivity,in detail,only 1% concentration of vacancies in BNNR induce a 60% reduction of the lattice thermal conductivity at room temperature.
文摘Sustainable building design in dry tropical areas recommends reducing exposure of buildings to solar radiation and/or designing efficient enclosures with satisfactory thermal inertia.We propose in this paper a study of the influence of the infiltration rate in the building and the coefficient of thermal transfer by convection of the walls, on the thermal comfort using TRNSYS software. All the models carried out were validated by recognized scientific criteria, namely correlation （R） and determination （R2） coefficients on the one hand and NBME and CVRMSE coefficients defined by ASHARE, 2002 on the other hand. The results obtained indicate that the modulation of the air infiltration rate allows the simulations on TRNSYS to be compared to in-situ measurements, with an annual average relative difference of 2.86% on the temperature difference. Furthermore, depending on the parameterization of the heat transfer coefficients by convection of the internal and external walls of walls used in the STD, the average annual difference can be reduced by 1% to 4% between the predictions and the measurements.
