With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be us...With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be used in the Thermecmastor-Z simulator. The tension tests in the Gleeble and Thermecmastor-Z simulators produced results with the same trend,which proves that the high temperature ductility of Gleeble specimens can be reflected by the Thermecmastor- Z simulator. In addition,as the Thermecmastor-Z simulator offers a wider heating zone,better cross-section shrinkage and elongation of specimens can be achieved under the same test conditions.展开更多
In this study,we simulated the thermal behavior of the mud-brick walls of a Nubian vault.We used EnergyPlus software for the simulation.The results obtained showed that the indoor temperature varies from 25.5℃ to 26....In this study,we simulated the thermal behavior of the mud-brick walls of a Nubian vault.We used EnergyPlus software for the simulation.The results obtained showed that the indoor temperature varies from 25.5℃ to 26.5℃ for the period of January 2018.It varies from 33.2℃ to 33.6℃ with an average value of 33.1℃ for the month of April 2018.For the period of July 2018,it varies from 30.3℃ to 32.2℃ with an average value of 31.2℃..Relative humidity for the period of July ranged from 62.3%to 73.5%,with an average value of 67.9%.The simulation enabled us to compare simulated and measured temperature and humidity values.We found that the level of thermal comfort in the Nubian vault is acceptable in both cool and hot periods.In view of these results,we can say that the Nubian vault is an architecture suited to our climate.The technical concept of the Nubian vault is adapted to the climatic conditions and traditional know-how of the Sahel.We also found that the use of raw earth,a locally available material,and the Nubian vault architectural process,contribute to thermal comfort and a reappropriation of local and adapted know-how.展开更多
After a thorough demonstration in Panshan Thermal Power Plant, the 500 MW super critical pressure unit simulator developed by the Simulation & Control Institute under the North China University of Electric Power w...After a thorough demonstration in Panshan Thermal Power Plant, the 500 MW super critical pressure unit simulator developed by the Simulation & Control Institute under the North China University of Electric Power was accepted by experts from the North China Electric Power Group Company on 3rd August 1996.展开更多
There are two sets of thermal reservoirs with different rock types in the Gucheng geothermalfield of Hebei Province,namely the Ordovician fractured carbonate thermal reservoir and the Neogene Guantao sandstone thermal...There are two sets of thermal reservoirs with different rock types in the Gucheng geothermalfield of Hebei Province,namely the Ordovician fractured carbonate thermal reservoir and the Neogene Guantao sandstone thermal reservoir,each developed using independent well networks.The energy demand per unit area in the region is high,and the existing geothermal development methods cannot meet the regional energy demand.For this type of block,combined with the development characteristics of different types of thermal reservoirs,numerical simulation methods were used to study the geothermal development trends of Ordovician fractured carbonate reservoirs and Neogene Guantao Formation sandstone reservoirs.When simulating sandstone thermal storage,priority should be given to demonstrating the optimal rechargeflow rate,while in simulating carbonate thermal storage,the focus should be on considering the influence of fracture development direction on development trends.Through numerical simulation of thermal storage development and combined with well network design,the optimal well spacing,production reinjectionflow rate,and reinjection temperature for two sets of thermal reservoirs developed using the same well network were determined.It is predicted that the average heatflow in the study can increase by 47.8%.This study presents reasonable development technical countermeasures to maximize the heating capacity of the geothermal development zone and provides an effective reference for the efficient development of similar geothermal resources in the Bohai Bay Basin.展开更多
Additive manufacturing (AM) of high-strength metallic alloys frequently encounters detrimental distortion and cracking, attributed to the accumulation of thermal stresses. These issues significantly impede the practic...Additive manufacturing (AM) of high-strength metallic alloys frequently encounters detrimental distortion and cracking, attributed to the accumulation of thermal stresses. These issues significantly impede the practical application of as-printed components. This study examines the Mg-15Gd-1Zn-0.4Zr (GZ151K, wt.%) alloy, a prototypical high-strength casting Mg-RE alloy, fabricated through laser powder bed fusion (LPBF). Despite achieving ultra-high strength, the GZ151K alloy concurrently exhibits a pronounced cold-cracking susceptibility. The as-printed GZ151K alloy consists of almost fully fine equiaxed grains with an average grain size of merely 2.87 µm. Subsequent direct aging (T5) heat treatment induces the formation of dense prismatic β' precipitates. Consequently, the LPBF-T5 GZ151K alloy manifests an ultra-high yield strength of 405 MPa, surpassing all previously reported yield strengths for Mg alloys fabricated via LPBF and even exceeding that of its extrusion-T5 counterpart. Interestingly, as-printed GZ151K samples with a build height of 2 mm exhibit no cracking, whereas samples with build heights ranging from 4 to 18 mm demonstrate severe cold cracking. Thermal stress simulation also suggests that the cold cracking susceptibility increases significantly with increasing build height. The combination of high thermal stress and low ductility in the as-printed GZ151K alloy culminates in a high cold cracking susceptibility. This study offers novel insights into the intricate issue of cold cracking in the LPBF process of high-strength Mg alloys, highlighting the critical balance between achieving high strength and mitigating cold cracking susceptibility.展开更多
Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In th...Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In this study,the high-temperature deformation behavior and microstructural evolution of the Ti750s alloy were systematically investigated through thermal simulation compression tests conducted at temperatures ranging from 900 to 1070℃and strain rates between 0.1 and 10 s⁻1.A hot processing map was constructed using the dynamic material model to optimize the hot processing parameters.The results indicated that the optimal processing window was between 1040 and 1070℃with a strain rate of 0.1 s⁻1.Processing within the instability region resulted in localized plastic deformation,manifesting as pronounced shear bands and a highly heterogeneous strain distribution;this region should be avoided during hot deformation.Within theα+βphase safety zone characterized by low power dissipation rates between 0.32 and 0.4,the primary deformation mechanism in this region was dynamic recovery(DRV),where the lamellarαgrains underwent deformation and rotation.Conversely,in theα+βphase safety zone with high-power dissipation rates between 0.45 and 0.52,dynamic spheroidization of theαphase and dynamic recrystallization(DRX)of theβphase occurred concurrently.In theβphase safety zone with low power dissipation rates between 0.32 and 0.51,the primary deformation mechanism consisted of DRV ofβgrains,accompanied by limited DRX.However,in theβphase safety zone with high-power dissipation rates exceeding 0.56,both DRV and DRX ofβgrains took place,resulted in a significant increase in the size and number of recrystallized grains compared to those observed under low power dissipation conditions.展开更多
The dilatometric curves of Q690 steel at different cooling rates were tested using Gleeble 3800 to study the continuous cooling transformation behavior of high-strength steel with low welding crack sensitivity.The con...The dilatometric curves of Q690 steel at different cooling rates were tested using Gleeble 3800 to study the continuous cooling transformation behavior of high-strength steel with low welding crack sensitivity.The continuous cooling transformation curves of Q690 steel were constructed according to the transformation tem-peratures determined using dilatometric curves and corresponding microstructures at different cooling rates.The results show that the microstructure of Q690 steel remarkably changed with the increase in the cooling rate.The matrix of the steel was ferrite and pearlite when the cooling rate was between 0.1 K/s and 0.5 K/s.With increasing cooling rate, the microstructure of the steel was considerably refined, and the Vickers hardness of the steel increased.When the cooling rate reached 1 K/s, the microstructure of the steel was further refined, and bainite transformation occurred.Polygonal ferrite almost disappeared from the steel when the cooling rate reached 10 K/s, and the matrix was mainly composed of bainite and a small amount of lath martensite.With the increase in the cooling rate, the ferrite decreased and martensite increased in the steel, resulting in higher Vickers hardness.When the cooling rate reached 30 K/s, the microstructure of the tested steel was full martensite matrix.展开更多
Based on two-dimensional/three-dimensional seismic and logging data,combined with the analysis of low-temperature thermochronology data,the unconformity surface characteristics and the patterns and dynamic mechanisms ...Based on two-dimensional/three-dimensional seismic and logging data,combined with the analysis of low-temperature thermochronology data,the unconformity surface characteristics and the patterns and dynamic mechanisms of inverted structures in the Doseo Basin in the Central and West African rift systems are systematically analyzed.Seismic profiles reveal two key inversion unconformable surfaces in the basin,i.e.the T_(5)interface within the Upper Cretaceous and the T_(4)interface at the top of the Cretaceous,which control the development of inverted structures in the basin.Four types of inverted structures,i.e.fault-associated,thrust,fold,and back-shaped negative flower,are identified.Spatially,they form six inverted structural belts trending in NE-NEE direction.The thermal history simulation of apatite fission track reveals two rapid cooling events in the late Late Cretaceous(85-80 Ma,cooling by 15℃)and the Eocene-Oligocene(30-40 Ma,cooling by 35℃),corresponding respectively to the formation periods of the T_(5)and T_(4)interface.The dynamics analysis of structural inversion indicates that the structural inversion in the Late Cretaceous was controlled by the subduction and long-range compression within the Tethys Ocean in the north of African Plate,while the structural inversion in the Eocene-Oligocene was drived by the stress transmission from the African-Eurasian collision.The two events were all controlled by the continuous tectonic regulation of the intracratonic basin by the evolution of the Tethys tectonic domain.The two periods of structural inversion enhanced the efficiency of oil and gas migration by controlling the types of traps(anticline and fault-related traps)and fault activation,precisely matching the hydrocarbon generation peaks of the Lower Cretaceous source rocks in the Late Cretaceous and Eocene,thereby controlling the formation of large-scale oil and gas reservoirs in the Doseo Basin.This geological insight provides a critical basis for the theoretical research on the evolution and hydrocarbon accumulation of inverted structures in discrete strike-slip rift systems.展开更多
Disordered ferromagnets with a domain structure that exhibit a hysteresis loop when driven by the external magnetic field are essential materials for modern technological applications.Therefore,the understanding and p...Disordered ferromagnets with a domain structure that exhibit a hysteresis loop when driven by the external magnetic field are essential materials for modern technological applications.Therefore,the understanding and potential for controlling the hysteresis phenomenon in thesematerials,especially concerning the disorder-induced critical behavior on the hysteresis loop,have attracted significant experimental,theoretical,and numerical research efforts.We review the challenges of the numerical modeling of physical phenomena behind the hysteresis loop critical behavior in disordered ferromagnetic systems related to the non-equilibriumstochastic dynamics of domain walls driven by external fields.Specifically,using the extended Random Field Ising Model,we present different simulation approaches and advanced numerical techniques that adequately describe the hysteresis loop shapes and the collective nature of the magnetization fluctuations associated with the criticality of the hysteresis loop for different sample shapes and varied parameters of disorder and rate of change of the external field,as well as the influence of thermal fluctuations and demagnetizing fields.The studied examples demonstrate how these numerical approaches reveal newphysical insights,providing quantitativemeasures of pertinent variables extracted from the systems’simulated or experimentally measured Barkhausen noise signals.The described computational techniques using inherent scale-invariance can be applied to the analysis of various complex systems,both quantum and classical,exhibiting non-equilibrium dynamical critical point or self-organized criticality.展开更多
The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could ...The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could reproduce the industrial processes of DSS manufactured by a vertical continuous slab caster.Macrostructure and macrosegregation were analyzed using the digital single lens reflex and laser-induced breakdown spectroscope(LIBSOPA-200),respectively.The percentage of both chill zone and center equiaxed zone increases with the superheat decreasing,while that of the columnar zone decreases.There is only equiaxed grain existing as the superheat is 10 and 20℃.The lower the superheat is,the coarser the gain size is.High cooling intensity in mold could remarkably decrease the chill zone length and refine the grains in chill zone and center equiaxed zone.The influences of cooling intensity on macrosegregation are greater than those of superheat.The macrosegregation of Si,Mn and Cr is slightly dependent on superheat,while that of Cu,Mo and Ni changes greatly with superheat increasing.展开更多
The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that ...The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that the CGHAZ toughness is improved after the second thermal cycle but being heated during the intercritical HAZ (ICHAZ). The CGHAZ toughness decreases evidently after being heated during partially transformed zone, which chiefly results from the carbon segregation to the grain boundaries of primal austenite, thus forming high carbon martensite austenite (M A) constituent and bringing serious intercritically reheated coarse grain HAZ (IRCGHAZ) embrittlement.展开更多
The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the m...The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.展开更多
A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate t...A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ±0.5%. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5% and 10%, respectively.展开更多
The accurate analyses for a plate fin heat sink with the ability to control the temperature of the avionics devices within a pre-set controllable temperature range are required both in the process of circuit design an...The accurate analyses for a plate fin heat sink with the ability to control the temperature of the avionics devices within a pre-set controllable temperature range are required both in the process of circuit design and for the real-time temperature monitoring purposes. In order to provide an insight into the behavior of the temperature of a plate fin heat sink subjected non-uniform heat density on the surfaces, it is necessary to obtain accurate analytical solutions yielding explicit formulas relating the dissipated power to the temperature rise at any point of avionics devices. This paper presents a method for thermal simulation of a plate fin heat sink using an analytical solution of the three-dimensional heat equation resulting from an appropriate plate fin heat sink transient thermal model. The entire solution methodology is illustrated in detail on the particular examples of the plate fin heat sink subjected non-uniform heat density on the surfaces. The transient temperature profiles are obtained for different positions at the surface of the plate fin heat sink. The analytical results are compared with measurements made on the surface of the cold plate and it is found that they are in good agreement with an error of less than 3 K.展开更多
Heavy ingots are widely used in many industrial fields. The coarse grains formed during the process of in- got solidification influence the properties and fracture behaviors of the final products. The coarse grain gro...Heavy ingots are widely used in many industrial fields. The coarse grains formed during the process of in- got solidification influence the properties and fracture behaviors of the final products. The coarse grain growth was simulated under different thermal gradients. A 30Cr2Ni4MoV steel ingot was melted in a cubic crucible with dimen-sions of 15 cm×10 cm×23 cm, and the cooling conditions on each side of the crucible were controlled by different thermal curves. The influences of thermal gradients and rotational flows on grain growth in heavy steel ingots were then investigated both numerically and experimentally. The results showed that when the amplitude of the rotation angle was 60°, the metal was solidified under a reciprocating horizontal rotational condition when the angular velocity was 10 （°）/s or 20 （°）/s. As the thermal gradient increased, the lengths of the primary columnar grains in- creased, and the diameters of equiaxed grains decreased. When the direction of flow rotation was perpendicular to the direction of grain growth, the columnar grain zone was nearly eliminated, and the average diameter of equiaxed grains was 0.5 mm.展开更多
Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic anal...Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic analysis,the precipitation transformation temperatue (PTT) curve is obtained.The data from the simulated welds are in good apreement with the value that the PTT curves predicated.展开更多
In order to better understand twin-roll casting process,a 3D finite element method(FEM) simulation was carried out,based on the conditions of the pilot vertical twin-roll caster,to study the thermal flow and solidific...In order to better understand twin-roll casting process,a 3D finite element method(FEM) simulation was carried out,based on the conditions of the pilot vertical twin-roll caster,to study the thermal flow and solidification behavior in the twin-roll casting process.The simulation results show that non-uniform temperature and velocity distribution near the side dam region are the main reason for causing non-uniform solidification and non-uniform deformation along the cast sheet width.Therefore,it is necessary to preheat the side dams or improve the design of nozzle to compensate the effect of side dams on the casting process.High quality magnesium sheets have been cast after improved the casting devices.展开更多
In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost s...In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.展开更多
When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by therm...When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.展开更多
Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding ...Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding to the collective displacement of atoms, is analyzed with the Lagrangian atomic stress method, of which the reliability is also analyzed. The stress wave velocity corresponds to the speed of sound in the material, which is not dependent on the thermal shock energy. The peak pressure of a normal stress wave increases with the increase of thermal shock energy. We analyze the temperature evolution of the thermal shock region according to the Fourier transformation. It can be seen that the “obvious” velocity of heat propagation is less than the velocity of the stress wave; further, that the thermo-elastic stress wave may contribute little to the transport of kinetic energy. The heat propagation can be described properly by the heat conduction equation. These results may be useful for understanding the process of the thermal shock of tungsten.展开更多
文摘With the redesigned jigs for the Thermecmastor-Z thermal simulator,the feasibility of using 3 kinds of Gleeble specimens in the Thermecmastor-Z simulator was investigated. Results show that Gleeble specimens can be used in the Thermecmastor-Z simulator. The tension tests in the Gleeble and Thermecmastor-Z simulators produced results with the same trend,which proves that the high temperature ductility of Gleeble specimens can be reflected by the Thermecmastor- Z simulator. In addition,as the Thermecmastor-Z simulator offers a wider heating zone,better cross-section shrinkage and elongation of specimens can be achieved under the same test conditions.
文摘In this study,we simulated the thermal behavior of the mud-brick walls of a Nubian vault.We used EnergyPlus software for the simulation.The results obtained showed that the indoor temperature varies from 25.5℃ to 26.5℃ for the period of January 2018.It varies from 33.2℃ to 33.6℃ with an average value of 33.1℃ for the month of April 2018.For the period of July 2018,it varies from 30.3℃ to 32.2℃ with an average value of 31.2℃..Relative humidity for the period of July ranged from 62.3%to 73.5%,with an average value of 67.9%.The simulation enabled us to compare simulated and measured temperature and humidity values.We found that the level of thermal comfort in the Nubian vault is acceptable in both cool and hot periods.In view of these results,we can say that the Nubian vault is an architecture suited to our climate.The technical concept of the Nubian vault is adapted to the climatic conditions and traditional know-how of the Sahel.We also found that the use of raw earth,a locally available material,and the Nubian vault architectural process,contribute to thermal comfort and a reappropriation of local and adapted know-how.
文摘After a thorough demonstration in Panshan Thermal Power Plant, the 500 MW super critical pressure unit simulator developed by the Simulation & Control Institute under the North China University of Electric Power was accepted by experts from the North China Electric Power Group Company on 3rd August 1996.
基金Science and Technology Project of China Petroleum and Chemical Corporation Limited(No.KLJP23008).
文摘There are two sets of thermal reservoirs with different rock types in the Gucheng geothermalfield of Hebei Province,namely the Ordovician fractured carbonate thermal reservoir and the Neogene Guantao sandstone thermal reservoir,each developed using independent well networks.The energy demand per unit area in the region is high,and the existing geothermal development methods cannot meet the regional energy demand.For this type of block,combined with the development characteristics of different types of thermal reservoirs,numerical simulation methods were used to study the geothermal development trends of Ordovician fractured carbonate reservoirs and Neogene Guantao Formation sandstone reservoirs.When simulating sandstone thermal storage,priority should be given to demonstrating the optimal rechargeflow rate,while in simulating carbonate thermal storage,the focus should be on considering the influence of fracture development direction on development trends.Through numerical simulation of thermal storage development and combined with well network design,the optimal well spacing,production reinjectionflow rate,and reinjection temperature for two sets of thermal reservoirs developed using the same well network were determined.It is predicted that the average heatflow in the study can increase by 47.8%.This study presents reasonable development technical countermeasures to maximize the heating capacity of the geothermal development zone and provides an effective reference for the efficient development of similar geothermal resources in the Bohai Bay Basin.
基金supported by the National Key Research and Development Program of China(No.2021YFB3701000)the National Natural Science Foundation of China(Nos.51971130,52201129,U21A2047,51821001,U2037601)+2 种基金support by the China Postdoctoral Science Foun-dation(2023M742219)the Postdoctoral Fellowship Program of CPSF under Grant Number GZB20240419support by the Ministry of Education,Singapore,under its Academic Research Fund Tier 2(MOE-T2EP50221-0013).
文摘Additive manufacturing (AM) of high-strength metallic alloys frequently encounters detrimental distortion and cracking, attributed to the accumulation of thermal stresses. These issues significantly impede the practical application of as-printed components. This study examines the Mg-15Gd-1Zn-0.4Zr (GZ151K, wt.%) alloy, a prototypical high-strength casting Mg-RE alloy, fabricated through laser powder bed fusion (LPBF). Despite achieving ultra-high strength, the GZ151K alloy concurrently exhibits a pronounced cold-cracking susceptibility. The as-printed GZ151K alloy consists of almost fully fine equiaxed grains with an average grain size of merely 2.87 µm. Subsequent direct aging (T5) heat treatment induces the formation of dense prismatic β' precipitates. Consequently, the LPBF-T5 GZ151K alloy manifests an ultra-high yield strength of 405 MPa, surpassing all previously reported yield strengths for Mg alloys fabricated via LPBF and even exceeding that of its extrusion-T5 counterpart. Interestingly, as-printed GZ151K samples with a build height of 2 mm exhibit no cracking, whereas samples with build heights ranging from 4 to 18 mm demonstrate severe cold cracking. Thermal stress simulation also suggests that the cold cracking susceptibility increases significantly with increasing build height. The combination of high thermal stress and low ductility in the as-printed GZ151K alloy culminates in a high cold cracking susceptibility. This study offers novel insights into the intricate issue of cold cracking in the LPBF process of high-strength Mg alloys, highlighting the critical balance between achieving high strength and mitigating cold cracking susceptibility.
基金supported by the National basic scientific research projects(JCKY2021204A004)the National Ministries and Commissions Projects(2019-112hbz)the National Natural Science Foundation of China(No.52271113).
文摘Ti750s titanium alloy,a novel high-temperature titanium alloy designed for short-term service at elevated temperatures(700–750℃),has previously lacked comprehensive understanding of its hot processing behavior.In this study,the high-temperature deformation behavior and microstructural evolution of the Ti750s alloy were systematically investigated through thermal simulation compression tests conducted at temperatures ranging from 900 to 1070℃and strain rates between 0.1 and 10 s⁻1.A hot processing map was constructed using the dynamic material model to optimize the hot processing parameters.The results indicated that the optimal processing window was between 1040 and 1070℃with a strain rate of 0.1 s⁻1.Processing within the instability region resulted in localized plastic deformation,manifesting as pronounced shear bands and a highly heterogeneous strain distribution;this region should be avoided during hot deformation.Within theα+βphase safety zone characterized by low power dissipation rates between 0.32 and 0.4,the primary deformation mechanism in this region was dynamic recovery(DRV),where the lamellarαgrains underwent deformation and rotation.Conversely,in theα+βphase safety zone with high-power dissipation rates between 0.45 and 0.52,dynamic spheroidization of theαphase and dynamic recrystallization(DRX)of theβphase occurred concurrently.In theβphase safety zone with low power dissipation rates between 0.32 and 0.51,the primary deformation mechanism consisted of DRV ofβgrains,accompanied by limited DRX.However,in theβphase safety zone with high-power dissipation rates exceeding 0.56,both DRV and DRX ofβgrains took place,resulted in a significant increase in the size and number of recrystallized grains compared to those observed under low power dissipation conditions.
文摘The dilatometric curves of Q690 steel at different cooling rates were tested using Gleeble 3800 to study the continuous cooling transformation behavior of high-strength steel with low welding crack sensitivity.The continuous cooling transformation curves of Q690 steel were constructed according to the transformation tem-peratures determined using dilatometric curves and corresponding microstructures at different cooling rates.The results show that the microstructure of Q690 steel remarkably changed with the increase in the cooling rate.The matrix of the steel was ferrite and pearlite when the cooling rate was between 0.1 K/s and 0.5 K/s.With increasing cooling rate, the microstructure of the steel was considerably refined, and the Vickers hardness of the steel increased.When the cooling rate reached 1 K/s, the microstructure of the steel was further refined, and bainite transformation occurred.Polygonal ferrite almost disappeared from the steel when the cooling rate reached 10 K/s, and the matrix was mainly composed of bainite and a small amount of lath martensite.With the increase in the cooling rate, the ferrite decreased and martensite increased in the steel, resulting in higher Vickers hardness.When the cooling rate reached 30 K/s, the microstructure of the tested steel was full martensite matrix.
基金Supported by the National Natural Science Foundation of China(92255302)Science and Technology Project of PetroChina Company Limited(2023ZZ07).
文摘Based on two-dimensional/three-dimensional seismic and logging data,combined with the analysis of low-temperature thermochronology data,the unconformity surface characteristics and the patterns and dynamic mechanisms of inverted structures in the Doseo Basin in the Central and West African rift systems are systematically analyzed.Seismic profiles reveal two key inversion unconformable surfaces in the basin,i.e.the T_(5)interface within the Upper Cretaceous and the T_(4)interface at the top of the Cretaceous,which control the development of inverted structures in the basin.Four types of inverted structures,i.e.fault-associated,thrust,fold,and back-shaped negative flower,are identified.Spatially,they form six inverted structural belts trending in NE-NEE direction.The thermal history simulation of apatite fission track reveals two rapid cooling events in the late Late Cretaceous(85-80 Ma,cooling by 15℃)and the Eocene-Oligocene(30-40 Ma,cooling by 35℃),corresponding respectively to the formation periods of the T_(5)and T_(4)interface.The dynamics analysis of structural inversion indicates that the structural inversion in the Late Cretaceous was controlled by the subduction and long-range compression within the Tethys Ocean in the north of African Plate,while the structural inversion in the Eocene-Oligocene was drived by the stress transmission from the African-Eurasian collision.The two events were all controlled by the continuous tectonic regulation of the intracratonic basin by the evolution of the Tethys tectonic domain.The two periods of structural inversion enhanced the efficiency of oil and gas migration by controlling the types of traps(anticline and fault-related traps)and fault activation,precisely matching the hydrocarbon generation peaks of the Lower Cretaceous source rocks in the Late Cretaceous and Eocene,thereby controlling the formation of large-scale oil and gas reservoirs in the Doseo Basin.This geological insight provides a critical basis for the theoretical research on the evolution and hydrocarbon accumulation of inverted structures in discrete strike-slip rift systems.
基金Djordje Spasojevic and Svetislav Mijatovic acknowledge the support from the Ministry of Science,TechnologicalDevelopment and Innovation of the Republic of Serbia(Agreement No.451-03-65/2024-03/200162)S.J.ibid.(Agreement No.451-03-65/2024-03/200122)Bosiljka Tadic from the Slovenian Research Agency(program P1-0044).
文摘Disordered ferromagnets with a domain structure that exhibit a hysteresis loop when driven by the external magnetic field are essential materials for modern technological applications.Therefore,the understanding and potential for controlling the hysteresis phenomenon in thesematerials,especially concerning the disorder-induced critical behavior on the hysteresis loop,have attracted significant experimental,theoretical,and numerical research efforts.We review the challenges of the numerical modeling of physical phenomena behind the hysteresis loop critical behavior in disordered ferromagnetic systems related to the non-equilibriumstochastic dynamics of domain walls driven by external fields.Specifically,using the extended Random Field Ising Model,we present different simulation approaches and advanced numerical techniques that adequately describe the hysteresis loop shapes and the collective nature of the magnetization fluctuations associated with the criticality of the hysteresis loop for different sample shapes and varied parameters of disorder and rate of change of the external field,as well as the influence of thermal fluctuations and demagnetizing fields.The studied examples demonstrate how these numerical approaches reveal newphysical insights,providing quantitativemeasures of pertinent variables extracted from the systems’simulated or experimentally measured Barkhausen noise signals.The described computational techniques using inherent scale-invariance can be applied to the analysis of various complex systems,both quantum and classical,exhibiting non-equilibrium dynamical critical point or self-organized criticality.
基金National Key Research and Development Program of China(No.2017YFB0701802)NSFC(Nos.51504148 and U1760204).
文摘The influences of superheat and cooling intensity on macrostructure and macrosegregation of one new kind duplex stainless steel(DSS)were studied.Thermal simulation equipment was applied to prepare samples,which could reproduce the industrial processes of DSS manufactured by a vertical continuous slab caster.Macrostructure and macrosegregation were analyzed using the digital single lens reflex and laser-induced breakdown spectroscope(LIBSOPA-200),respectively.The percentage of both chill zone and center equiaxed zone increases with the superheat decreasing,while that of the columnar zone decreases.There is only equiaxed grain existing as the superheat is 10 and 20℃.The lower the superheat is,the coarser the gain size is.High cooling intensity in mold could remarkably decrease the chill zone length and refine the grains in chill zone and center equiaxed zone.The influences of cooling intensity on macrosegregation are greater than those of superheat.The macrosegregation of Si,Mn and Cr is slightly dependent on superheat,while that of Cu,Mo and Ni changes greatly with superheat increasing.
文摘The influence of the second thermal cycle on coarse grained zone (CGHAZ) toughness of X70 steel is studied by weld thermal simulation test, scanning electron microscope and electron microprobe. The results show that the CGHAZ toughness is improved after the second thermal cycle but being heated during the intercritical HAZ (ICHAZ). The CGHAZ toughness decreases evidently after being heated during partially transformed zone, which chiefly results from the carbon segregation to the grain boundaries of primal austenite, thus forming high carbon martensite austenite (M A) constituent and bringing serious intercritically reheated coarse grain HAZ (IRCGHAZ) embrittlement.
文摘The relationship between the t8/5 and micro-hardness, impact toughness in the heat affected zone （HAZ） of ASME SA213-792 at peak temperature of 1 350 ℃ was studied by thermal simulation. The result shows that the micro-hardness of HAZ rises at the beginning and then decreases with increasing of t8/5 , whereas the impact toughness presents reverse trend. The distribution of precipitates in substrate has great influence on the impact toughness of HAZ. When the t8/5 is 40 s, chain-like precipitates lower the impact toughness of HAZ seriously.
文摘A new reliable thermal simulation system for studying solidification of heavy section ductile iron has been developed using computer feedback control and artificial intelligent methods. Results of idle test indicate that the temperature in the system responses exactly to the inputted control data and the temperature control error is less than ±0.5%. It is convenient to simulate solidification of heavy section ductile iron using this new system. Results of thermal simulation experiments show that the differences in nodularity and number of graphite nodule per unit area in the thermal simulation specimen and the actual heavy section block is less than 5% and 10%, respectively.
基金Aeronautical Science Foundation of China （2008ZC52024）
文摘The accurate analyses for a plate fin heat sink with the ability to control the temperature of the avionics devices within a pre-set controllable temperature range are required both in the process of circuit design and for the real-time temperature monitoring purposes. In order to provide an insight into the behavior of the temperature of a plate fin heat sink subjected non-uniform heat density on the surfaces, it is necessary to obtain accurate analytical solutions yielding explicit formulas relating the dissipated power to the temperature rise at any point of avionics devices. This paper presents a method for thermal simulation of a plate fin heat sink using an analytical solution of the three-dimensional heat equation resulting from an appropriate plate fin heat sink transient thermal model. The entire solution methodology is illustrated in detail on the particular examples of the plate fin heat sink subjected non-uniform heat density on the surfaces. The transient temperature profiles are obtained for different positions at the surface of the plate fin heat sink. The analytical results are compared with measurements made on the surface of the cold plate and it is found that they are in good agreement with an error of less than 3 K.
基金Sponsored by National Basic Research Program of China(2011CB012900)
文摘Heavy ingots are widely used in many industrial fields. The coarse grains formed during the process of in- got solidification influence the properties and fracture behaviors of the final products. The coarse grain growth was simulated under different thermal gradients. A 30Cr2Ni4MoV steel ingot was melted in a cubic crucible with dimen-sions of 15 cm×10 cm×23 cm, and the cooling conditions on each side of the crucible were controlled by different thermal curves. The influences of thermal gradients and rotational flows on grain growth in heavy steel ingots were then investigated both numerically and experimentally. The results showed that when the amplitude of the rotation angle was 60°, the metal was solidified under a reciprocating horizontal rotational condition when the angular velocity was 10 （°）/s or 20 （°）/s. As the thermal gradient increased, the lengths of the primary columnar grains in- creased, and the diameters of equiaxed grains decreased. When the direction of flow rotation was perpendicular to the direction of grain growth, the columnar grain zone was nearly eliminated, and the average diameter of equiaxed grains was 0.5 mm.
文摘Based on the chasteal nucleation theory, the kinetic precipitation model of carbon - nitride particles in weld HAZ is proposed. Using the model,welding simulation technology and the quantitative metallo- graphic analysis,the precipitation transformation temperatue (PTT) curve is obtained.The data from the simulated welds are in good apreement with the value that the PTT curves predicated.
文摘In order to better understand twin-roll casting process,a 3D finite element method(FEM) simulation was carried out,based on the conditions of the pilot vertical twin-roll caster,to study the thermal flow and solidification behavior in the twin-roll casting process.The simulation results show that non-uniform temperature and velocity distribution near the side dam region are the main reason for causing non-uniform solidification and non-uniform deformation along the cast sheet width.Therefore,it is necessary to preheat the side dams or improve the design of nozzle to compensate the effect of side dams on the casting process.High quality magnesium sheets have been cast after improved the casting devices.
基金supported by the National Natural Science Foundation of China (10872158)
文摘In this paper, thermoelastic problem of onedimensional copper rod under thermal shock is simulated using molecular dynamics method by adopting embedded atom method potential. The rod is on axis x, the left outermost surface of which is traction free and the right outermost surface is fixed. Free boundary condition is imposed on the outermost surfaces in direction y and z. The left and right ends of the rod are subjected to hot and cold baths, respectively. Temperature, displacement and stress distributions are obtained along the rod at different moments, which are shown to be limited in the mobile region, indicating that the heat propagation speed is limited rather than infinite. This is consistent with the prediction given by generalized thermoelastic theory. From simulation results we find that the speed of heat conduction is the same as the speed of thermal stress wave. In the present paper, the simulations are conducted using the large-scale atomic/molecular massively parallel simulator and completed visualization software.
文摘When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.
基金Project supported by the National Magnetic Confinement Fusion Science Program of China(Grant No.2013GB109004)the National Natural Science Foundation of China(Grant Nos.51071095 and 50971077)
文摘Using molecular dynamics （MD） simulation, we study the thermal shock behavior of tungsten （W）, which has been used for the plasma facing material （PFM） of tokamaks. The thermo-elastic stress wave, corresponding to the collective displacement of atoms, is analyzed with the Lagrangian atomic stress method, of which the reliability is also analyzed. The stress wave velocity corresponds to the speed of sound in the material, which is not dependent on the thermal shock energy. The peak pressure of a normal stress wave increases with the increase of thermal shock energy. We analyze the temperature evolution of the thermal shock region according to the Fourier transformation. It can be seen that the “obvious” velocity of heat propagation is less than the velocity of the stress wave; further, that the thermo-elastic stress wave may contribute little to the transport of kinetic energy. The heat propagation can be described properly by the heat conduction equation. These results may be useful for understanding the process of the thermal shock of tungsten.
