Chinese coal reservoirs are characterized by low pressure and low permeability,which need to be enhanced so as to increase production.However,conventional methods for permeability enhancement can only increase the per...Chinese coal reservoirs are characterized by low pressure and low permeability,which need to be enhanced so as to increase production.However,conventional methods for permeability enhancement can only increase the permeability in fractures,but not the ultra-low permeability in coal matrices.Attempts to enhance such impermeable structures lead to rapid attenuation of gas production,especially in the late stage of gas extraction.Thermal stimulation by injecting high-temperature steam is a promising method to increase gas production.The critical scientific challenges that still hinder its widespread application are related to the evolution law of permeability of high-temperature steam in coal and the thermal deformation of coal.In this study,an experimental approach is developed to explore the high-temperature steam seepage coupled with the thermal deformation in coal under triaxial stress.The tests were conducted using cylindrical coal specimens of?50 mm×100 mm.The permeability and thermal strain in coal were investigated when high-temperature steam was injected at151.11,183.20,213.65,and 239.76°C.The experimental results reveal for the first time that as the amount of injected fluid increases,the steam permeability shows periodic pulsation changes.This paper introduces and explains the main traits of this discovery that may shed more light on the seepage phenomenon.When the injected steam temperature increases,the amplitude of pulsating permeability decreases,whereas the frequency increases;meanwhile,the period becomes shorter,the pulsation peak appears earlier,and the stabilization time becomes longer.The average peak permeability shows a“U-shaped”trend,decreasing first and then increasing as the steam temperature increases.Meanwhile,with the extension of steam injection time,the axial,radial,and volumetric strains of coal show a stage-wise expansion characteristic at different temperatures of steam injection,except for the radial strains at 151.11°C.A two-phase flow theory of gas–liquid is adopted to elucidate the mechanism of pulsating seepage of steam.Moreover,the influencing mechanism of inward and outward thermal expansion on the permeability of coal is interpreted.The results presented in this paper provide new insight into the feasibility of thermal gas recovery by steam injection.展开更多
The GH141 superalloy ring-rolled parts often face microstructural inhomogeneity during production.This work investigated the effect of post-dynamic recrystallization on the microstructural evolution of GH141 superallo...The GH141 superalloy ring-rolled parts often face microstructural inhomogeneity during production.This work investigated the effect of post-dynamic recrystallization on the microstructural evolution of GH141 superalloy after gradient thermal deformation to solve the problem of microstructural inhomogeneity.Compression tests involving double cone(DC)samples were conducted at various temperatures to assess the effect of gradient strain on internal grain microstructure variation,which ranged from the rim to the center of the samples.The results demonstrate considerable microstructural inhomogeneity induced by gradient strain in the DC samples.The delay in heat preservation facilitated post-dynamic recrystallization(PDRX)and promoted extensive recrystallization in the DC samples experiencing large gradient strain,which resulted in a homogeneous grain microstructure throughout the samples.During compression at a relatively low temperature,dynamic recrystallization(DRX)was predominantly driven by continuous dynamic recrystallization(CDRX).As the deformation temperature increased,the DRX mechanism changed from CDRX-dominated to being dominated by discontinuous dynamic recrystallization(DDRX).During the delay of the heat preservation process,PDRX was dominated by a static recrystallization mechanism,along with the occurrence of meta-dynamic recrystallization(MDRX)mechanisms.In addition,the PDRX mechanism of twin-induced recrystallization nucleation was observed.展开更多
The stress-strain curves and microstructure properties of superalloy GH4169 was tested by thermal simulation experiment with different parameters,which were deformation temperature and strain rate and strain and origi...The stress-strain curves and microstructure properties of superalloy GH4169 was tested by thermal simulation experiment with different parameters,which were deformation temperature and strain rate and strain and original grain size.The influence of technology parameters on crystal grain size of dynamic recrystallization（DRC）was analyzed.The kinematics model of superalloy GH4169 was established,in which the relation between grain size of dynamic recrystallization and function Z（Zener-Hollomon）and parameters was described.The dynamics model of superalloy GH4169 was put forward,which described the relation between the quantity of dynamic recrystallization and function Z and parameters.The research results showed that the grain size of dynamic recrystallization increased with increasing the temperature and decreasing the strain rate.And the grain size of DRC bore no relationship to original grain size.And the quantity of dynamic recrystallization decreased with increasing the original grain size.展开更多
The high-temperature molten salt pump is the core equipment in a molten salt reactor that drives the flow of the molten salt coolant.Rotor stability is key to the continuous and reliable operation of the molten salt p...The high-temperature molten salt pump is the core equipment in a molten salt reactor that drives the flow of the molten salt coolant.Rotor stability is key to the continuous and reliable operation of the molten salt pump,and the liquid seal at the wear ring can affect the dynamic characteristics of the rotor system.When the molten salt pump is operated in the hightemperature molten salt medium,thermal deformation of the submerged parts inevitably occurs,changing clearance between the stator and rotor,affecting the leakage and dynamic characteristics of the seal.In this study,the seal leakage,seal dynamic characteristics,and rotor system dynamic characteristics are simulated and analyzed using finite element simulation software based on two cases of considering the effect of seal thermal deformation effect or not.The results show a significant difference in the leakage characteristics and dynamic characteristics of the seal obtained by considering the effect of seal thermal deformation and neglecting the effect of thermal deformation.The leakage flow rate decreases,and the first-order critical speed of the seal-bearing-rotor system decrease after considering the seal’s thermal deformation.展开更多
The aim of this work is to simulate thermal deformation of tool system and investigate the influence of cutting parameters on it in single-point diamond turning(SPDT) of aluminum alloy. The experiments with various cu...The aim of this work is to simulate thermal deformation of tool system and investigate the influence of cutting parameters on it in single-point diamond turning(SPDT) of aluminum alloy. The experiments with various cutting parameters were conducted. Cutting temperature was measured by FLIR A315 infrared thermal imager. Tool wear was measured by scanning electron microscope(SEM). The numerical model of heat flux considering tool wear generated in cutting zone was established. Then two-step finite element method(FEM) simulations matching the experimental conditions were carried out to simulate the thermal deformation. In addition, the tests of deformation of tool system were performed to verify previous simulation results. And then the influence of cutting parameters on thermal deformation was investigated. The results show that the temperature and thermal deformation from simulations agree well with the results from experiments in the same conditions. The maximum thermal deformation of tool reaches to 7 μm. The average flank wear width and cutting speed are the dominant factors affecting thermal deformation, and the effective way to decrease the thermal deformation of tool is to control the tool wear and the cutting speed.展开更多
In order to study the influence of three-grid assembly thermal deformation caused by heat accumulation on breakdown times and an ion extraction process,a hot gap test and a breakdown time test are carried out to obtai...In order to study the influence of three-grid assembly thermal deformation caused by heat accumulation on breakdown times and an ion extraction process,a hot gap test and a breakdown time test are carried out to obtain thermal deformation of the grids when the thruster is in 5 k W operation mode.Meanwhile,the fluid simulation method and particle-in-cell-Monte Carlo collision（PICMCC） method are adopted to simulate the ion extraction process according to the previous test results.The numerical calculation results are verified by the ion thruster performance test.The results show that after about 1.2 h operation,the hot gap between the screen grid and the accelerator grid reduce to 0.25–0.3 mm,while the hot gap between the accelerator grid and the decelerator grid increase from 1 mm to about 1.4 mm when the grids reach thermal equilibrium,and the hot gap is almost unchanged.In addition,the breakdown times experiment shows that 0.26 mm is the minimal safe hot gap for the grid assembly as the breakdown times improves significantly when the gap is smaller than this value.Fluid simulation results show that the plasma density of the screen grid is in the range 6？×10^（17）–6？×？10^（18） m^（13） and displays a parabolic characteristic,while the electron temperature gradually increases along the axial direction.The PIC-MCC results show that the current falling of an ion beam through a single aperture is significant.Meanwhile,the intercepted current of the accelerator grid and the decelerator grid both increase with the change in the hot gap.The ion beam current has optimal perveance status without thermal deformation,and the intercepted current of the accelerator grid and the decelerator grid are 3.65 m A and 6.26 m A,respectively.Furthermore,under the effect of thermal deformation,the ion beam current has over-perveance status,and the intercepted current of the accelerator grid and the decelerator grid are 10.46 m A and 18.24 m A,respectively.Performance test results indicate that the breakdown times increase obviously.The intercepted current of the accelerator grid and the decelerator grid increases to 13 m A and 16.5 m A,respectively,due to the change in the hot gap after 1.5 h operation.The numerical calculation results are well consistent with performance test results,and the error comes mainly from the test uncertainty of the hot gap.展开更多
Optical membrane mirrors are promising key components for future space telescopes. Due to their ultra-thin and high flexible properties, the surfaces of these membrane mirrors are susceptible to temperature variations...Optical membrane mirrors are promising key components for future space telescopes. Due to their ultra-thin and high flexible properties, the surfaces of these membrane mirrors are susceptible to temperature variations. Therefore adaptive shape control of the mirror is essential to maintain the surface precision and to ensure its working performance. However, researches on modeling and control of membrane mirrors under thermal loads are sparse in open literatures. A 0.2 m diameter scale model of a polyimide membrane mirror is developed in this study. Three Polyvinylidene fluoride(PVDF) patches are laminated on the non-reflective side of the membrane mirror to serve as in-plane actuators. A new mathematical model of the piezoelectric actuated membrane mirror in multiple fields,(i.e., thermal,mechanical, and electrical field) is established, with which dynamic and static behaviors of the mirror can be analyzed.A closed-loop membrane mirror shape control system is set up and a surface shape control method based on an influence function matrix of the mirror is then investigated. Several experiments including surface displacement tracking and thermal deformation alleviation are performed. The deviations range from 15 μm to 20 μm are eliminated within 0.1 s and the residual deformation is controlled to micron level, which demonstrates the effectiveness of the proposed membrane shape control strategy and shows a satisfactory real-time performance. The proposed research provides a technological support and instruction for shape control of optical membrane mirrors.展开更多
The paper submits a method to calculate thermal deformation and manufacture error in surface grinding. The author established a simplified temperature field model, and derived the thermal deformation of the ground wor...The paper submits a method to calculate thermal deformation and manufacture error in surface grinding. The author established a simplified temperature field model, and derived the thermal deformation of the ground workpiece. It is found that there exists not only a upwarp thermal deformation, but also a parallel expansion thermal deformation. A upwarp thermal deformation causes a concave shape error on the profile of the workpiece, and a parallel expansion thermal deformation causes a dimension error in height. The calculations of examples are given and compared with presented experiment data.展开更多
Microstructural changes during heating of highly alloyed Cr26Ni7 type super duplex stainless steel （SDSS2607） and its thermal deformation behavior were investigated. At different heating rates, the mechanism of phas...Microstructural changes during heating of highly alloyed Cr26Ni7 type super duplex stainless steel （SDSS2607） and its thermal deformation behavior were investigated. At different heating rates, the mechanism of phase transition from y phase to 6 phase and growth modes of ~ phase differed. Variations in microstructures for as- cast SDSS2607 during heat preservation at 1 220 ~C indicated two kinds of transformations from y phase to 6 phase. In-situ observations of microstructural changes during the tensile process at 1 050 showed a mutual coordination between y and 6 phases. When the true strain increased, the mutual coordination between 7 and 6 phases was damaged. Subsequently, cracks nucleated at the ＂y/g interface. With the increase in temperature, the strength of as- cast SDSS2607 decreased while its plasticity increased. Its thermoplasticity was poor, and the reduction in area of tensile specimens was less than 80%. When the deformation strain of hot compression increased, the stable deformation zone in the heat processing maps enlarged gradually. Moreover, the unstable deformation zones were extended.展开更多
The motion track of belt spindle is important for the radial error of belt spindle. An analytical modeling method for the motion track of belt spindle under the combined effects of bending moment-torque-thermal deform...The motion track of belt spindle is important for the radial error of belt spindle. An analytical modeling method for the motion track of belt spindle under the combined effects of bending moment-torque-thermal deformation is proposed in this paper. Three running phases of belt spindle have been analyzed and modeled: the start-up phase with leaping change due to the change in force and bending moment, the accelerating phase with axis deflection, and the constant speed phase with axis regression because of the combined effects of bending moment-torque-thermal deformation. The simulation and test were completed on the belt spindle of SKVM850 machine tool, which illustrates the variation law of the radial error of belt spindle during the whole running phases.展开更多
In this paper, the out-of-plane deformation of silicon surface of Direct Chip Attachment (DCA) assembly, under thermal loading, was measured in real-time by Twyman/Green interferometry. The contour maps of the out-of-...In this paper, the out-of-plane deformation of silicon surface of Direct Chip Attachment (DCA) assembly, under thermal loading, was measured in real-time by Twyman/Green interferometry. The contour maps of the out-of-plane displacement fields of silicon surface under thermal loading and cycling of various temperature were obtained, Experimental results show that the relation between the out-of-plane displacement and temperature is nonlinear and varies with temperature cycling, due to nonlinear mechanical behavior of the materials used in electronic packaging. A comparison of the aut-of-plane displacement Gelds of silicon surface measured by T/G interferometry in real-time and replicating technique of high temperature specimen grating of moire interferometry was made.展开更多
In the service period,the instability of ballastless track bed are mostly related to the damage of interlayers which are mainly resulted from the incompatible thermal deformation of interlayers.The temperature field w...In the service period,the instability of ballastless track bed are mostly related to the damage of interlayers which are mainly resulted from the incompatible thermal deformation of interlayers.The temperature field within the ballastless track bed shows significant non-uniformity due to the large difference in the materials of various structure layers,leading to a considerable difference in the force bearing of different structure layers.Unit Ballastless Track Bed(UBTB)is most significantly affected by temperature gradient.The thermal deformation of interlayers within UBTB follows the trend of ellipsoid-shape buckling under the effect of the temperature gradient,resulting in a variation of the contact relationship between structure layers and a significant periodic irregularity on the rail.When the train travels on the periodically irregular rail,the structure layers are locally contacted,and the contact zone moves with the variation of the wheel position.This wheel-followed local contact greatly magnifies the interlayer stress,causes interlayer damage,and leads to a considerable increase in the bending moment of the track slab.Continuous Ballastless Track Bed(CBTB)is most significantly affected by the overall temperature variation,which may cause damage to the joint in CBTB.Under the combined action of the overall temperature rise and the temperature gradient,the interlayer damage continuously expands,resulting in bonding failure between structural layers.The thermal force in the continuous track slabs will cause the up-heave buckling and the sudden large deformation of the track slab,and the loss of constraint boundary of the horizontal stability.For the design of a ballastless track structure,the change of bearing status and structural damage related to the incompatible thermal deformation of interlayers should be considered.展开更多
A porous yttrium oxide crucible with both thermal shock resistance and erosion resistance was developed by structural optimization.The structure-optimized yttrium oxide crucible was proved to be suitable for melting h...A porous yttrium oxide crucible with both thermal shock resistance and erosion resistance was developed by structural optimization.The structure-optimized yttrium oxide crucible was proved to be suitable for melting highly reactive titanium alloys.Low-cost(TiB+Y2O_(3))-reinforced titanium matrix composites were prepared by vacuum induction melting using the prepared crucible.The thermal deformation behavior and microstructure evolution of(TiB+Y2O_(3))-reinforced tita-nium matrix composites were investigated at deformation temperatures of 900-1100℃with strain rates of 0.001-1 s-1.The results showed that the prepared yttrium oxide crucible had both thermal shock and erosion resistance,the low-cost titanium matrix composites could be prepared by the developed yttrium oxide crucibles which were homogeneous in composition and highly sensitive to strain rate and deformation temperature,and the peak and theological stresses decreased with increasing deformation temperature or decreasing strain rate.In addition,the average thermal deformation activation energy of the composites was calculated to be 574.6 kJ/mol by establishing the Arrhenius constitutive equation in consideration of the strain variables,and the fitting goodness between the predicted stress value and the measured value was 97.624%.The calculated analysis of the hot processing map showed that the best stable thermal deformation zone was located in the deformation temperature range of 1000-1100℃and strain rate range of 0.001-0.01 s^(-1),where the peak dissipation coefficient wasη=71%.In this zone,the deformation of the reinforcement and matrix was harmonious,the reinforcement was less likely to fracture,dynamic recrystallization occurred more fully and the alloy exhibited near steady rheological characteristics.展开更多
Grain boundary of α phase damaged ductility of laser melting-deposited TC18 titanium alloy and grain boundary of α phases were difficult to break by nominal heat treatment. An extra thermal deformation was introduce...Grain boundary of α phase damaged ductility of laser melting-deposited TC18 titanium alloy and grain boundary of α phases were difficult to break by nominal heat treatment. An extra thermal deformation was introduced to break the grain boundary of α phase with the improved mechanical property of TC18 titanium alloy fabricated by laser melting deposition technique.Results indicated that after thermal deformation, β grains in alloy seriously elongated. When sample was deformed at temperatures from 750 to 850 ℃, α phase exhibited both rod and irregular morphologies with discontinuous distribution at grain boundary, and the subsequent heat treatment would lead to spheroidization of the α phase. However, after deformation at 900 ℃, α phase transferred into β phase and the subsequent heat treatment would make continuous grain boundary of α phase reappear. The suitable hot deformation can effectively break the continuous grain boundary in laser melting-deposited TC18 alloy with respected improved ductility.展开更多
The thermal deformation behaviors of the as-cast and wrought modified IN617 nickel-based heat-resistant alloys at different temperatures(1000–1180℃)and strain rates(0.01–1 s^(−1))were studied.The constitutive equat...The thermal deformation behaviors of the as-cast and wrought modified IN617 nickel-based heat-resistant alloys at different temperatures(1000–1180℃)and strain rates(0.01–1 s^(−1))were studied.The constitutive equation was established to describe the relationship of the flow stress,temperature,and strain rate during thermal deformation.The effect of the thermal deformation conditions on the microstructure evolution of alloys was studied using electron backscatter diffraction.The results revealed that the thermal deformation activation energy of the as-cast alloy was greater than that of the wrought alloy.The dynamic recrystallization(DRX)process is slow at intermediate strain rate(0.1 s^(−1))due to the comprehensive influence of various factors,such as the critical strain of DRX nucleation and stored energy.The DRX volume fraction increases with the improvement of deformation temperature.The varied dynamic softening mechanisms induce the different thermal deformation behaviors of as-cast and wrought alloys.The dynamic recovery,discontinuous dynamic recrystallization(DDRX)and nucleation at slip zone caused by strain incompatibility in grains were observed during thermal deformation of as-cast alloys.In the process of thermal deformation of wrought alloys,DDRX was the primary dynamic crystallization mechanism.The continuous dynamic recrystallization was an auxiliary nucleation mechanism.展开更多
The thermal deformation behavior of a novel CrFeNiSi_(0.15)medium entropy alloy(MEA)was studied via isothermal compression experiments,with the processing parameter range of 900–1200℃and 0.001–1 s^(−1).According to...The thermal deformation behavior of a novel CrFeNiSi_(0.15)medium entropy alloy(MEA)was studied via isothermal compression experiments,with the processing parameter range of 900–1200℃and 0.001–1 s^(−1).According to experimental data,the modified constitutive equation had been obtained,which precisely predicted the flow behavior of CrFeNiSi_(0.15)MEA during thermal deformation.At the same time,the processing map was established on the basis of the dynamic material model(DMM)theory.According to the map,the optimal processing parameters were determined at 1130–1200℃/0.06–1 s−1,under which the power dissipation efficiency could reach above 34%.The peak efficiency was above 38%,which occurred at 1200℃/1 s^(−1).In such parameter,complete dynamic recrystallization(DRX)also occurred.The flow instability of CrFeNiSi_(0.15)MEA was estimated to occur at 900–985℃/0.12–1 s^(−1),which was shown as grain boundaries cracking.Furthermore,both the continuous DRX(CDRX)and discontinuous DRX(DDRX)occurred simultaneously during thermal deformation.Meanwhile,some twins were also newly formed during DRX process,most of which were primary twins.The occurrence of twinning was beneficial to promote the development of DRX behavior.展开更多
Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna’s thermal deformation is also an important step for the design of satelli...Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna’s thermal deformation is also an important step for the design of satellite antenna. Based on the foundation of equivalent assumption, the thermal deformation of the parabolic satellite antenna was analyzed by the finite element method for different design project. The best design project that had the minimum of the thermal deformation could be obtained through changing the lay-angle, lay-layers and lay-thickness of each layer. Results show the asymmetry structure has the minimum of thermal deformation. This paper may provide useful information for the further investigation on the coupling of thermal-stress structure.展开更多
In order to obtain and master the surface thermal deformation of paraboloid antennas,a fast iterative closest point( FICP) algorithm based on design coordinate guidance is proposed,which can satisfy the demands of rap...In order to obtain and master the surface thermal deformation of paraboloid antennas,a fast iterative closest point( FICP) algorithm based on design coordinate guidance is proposed,which can satisfy the demands of rapid detection for surface thermal deformation. Firstly,the basic principle of the ICP algorithm for registration of a free surface is given,and the shortcomings of the ICP algorithm in the registration of surface are analysed,such as its complex computation,long calculation time,low efficiency,and relatively strict initial registration position. Then an improved FICP algorithm based on design coordinate guidance is proposed. Finally,the FICP algorithm is applied to the fast registration test for the surface thermal deformation of a paraboloid antenna. Results indicate that the approach offers better performance with regard to fast surface registration and the algorithm is more simple,efficient,and easily realized in practical engineering application.展开更多
Magnetic-liquid double suspension bearing(MLDSB)is a new type of suspension bearing based on electromagnetic suspension and supplemented by hydrostatic supporting.Without affecting the electromagnetic suspension force...Magnetic-liquid double suspension bearing(MLDSB)is a new type of suspension bearing based on electromagnetic suspension and supplemented by hydrostatic supporting.Without affecting the electromagnetic suspension force,the hydrostatic supporting effect is increased,and the real-time coupling of magnetic and liquid supporting can be realized.However,due to the high rotation speed,the rotor part produces eddy current loss,resulting in a large temperature rise and large ther-mal deformation,which makes the oil film thickness deviate from the initial design.The support and bearing characteristics are seriously affected.Therefore,this paper intends to explore the internal effects of eddy current loss of the rotor on the temperature rise and thermal deformation of MLDSB.Firstly,the 2D magnetic flow coupling mathematical model of MLDSB is established,and the eddy current loss distribution characteristics of the rotor are numerically simulated by Maxwell software.Secondly,the internal influence of mapping relationship of structural operating parameters such as input current,coil turns and rotor speed on rotor eddy current loss is revealed,and the changing trend of rotor eddy current loss under different design parameters is explored.Thirdly,the eddy cur-rent loss is loaded into the heat transfer finite element calculation model as a heat source,and the temperature rise of the rotor and its thermal deformation are simulated and analyzed,and the influ-ence of eddy current loss on rotor temperature rise and thermal deformation is revealed.Finally,the pressure-flow curve and the distribution law of the internal flow field are tested by the particle image velocimetry(PIV)system.The results show that eddy current loss increases linearly with the in-crease of coil current,coil turns and rotor speed.The effect of rotational speed on eddy current loss is much higher than that of coil current and coil turns.The maximum temperature rise,minimum temperature rise and maximum thermal deformation of the rotor increase with the increase of eddy current loss.The test results of flow-pressure and internal trace curves are basically consistent with the theoretical simulation,which effectively verifies the correctness of the theoretical simulation.The research results can provide theoretical basis for the design and safe and stable operation of magnetic fluid double suspension bearings.展开更多
In this work,the tungsten particulate reinforced Al2O3 dispersion strengthened copper base composites were successfully fabricated by using a vacuum hot-press sintering method.With the test temperature varying from 65...In this work,the tungsten particulate reinforced Al2O3 dispersion strengthened copper base composites were successfully fabricated by using a vacuum hot-press sintering method.With the test temperature varying from 650 to 950℃and the strain rate varying from 0.01 to 5 s-1,the W(50)/Cu-Al2O3 composites were isothermally compressed on a Gleeble-1500D thermal simulator.The true stress-strain curves of the W(50)/Cu-Al2O3 under different test conditions were obtained.The dynamic recrystallization of the W(50)/Cu-Al2O3 composite occurs during the isothermal compression.The constitutive equations and the hot deformation activation energy of W(50)/Cu-Al2O3 composites were calculated on the basis of the above experimental results.展开更多
基金Fundamental Research Funds for the Universities of Henan Province,Grant/Award Number:NSFRF180305。
文摘Chinese coal reservoirs are characterized by low pressure and low permeability,which need to be enhanced so as to increase production.However,conventional methods for permeability enhancement can only increase the permeability in fractures,but not the ultra-low permeability in coal matrices.Attempts to enhance such impermeable structures lead to rapid attenuation of gas production,especially in the late stage of gas extraction.Thermal stimulation by injecting high-temperature steam is a promising method to increase gas production.The critical scientific challenges that still hinder its widespread application are related to the evolution law of permeability of high-temperature steam in coal and the thermal deformation of coal.In this study,an experimental approach is developed to explore the high-temperature steam seepage coupled with the thermal deformation in coal under triaxial stress.The tests were conducted using cylindrical coal specimens of?50 mm×100 mm.The permeability and thermal strain in coal were investigated when high-temperature steam was injected at151.11,183.20,213.65,and 239.76°C.The experimental results reveal for the first time that as the amount of injected fluid increases,the steam permeability shows periodic pulsation changes.This paper introduces and explains the main traits of this discovery that may shed more light on the seepage phenomenon.When the injected steam temperature increases,the amplitude of pulsating permeability decreases,whereas the frequency increases;meanwhile,the period becomes shorter,the pulsation peak appears earlier,and the stabilization time becomes longer.The average peak permeability shows a“U-shaped”trend,decreasing first and then increasing as the steam temperature increases.Meanwhile,with the extension of steam injection time,the axial,radial,and volumetric strains of coal show a stage-wise expansion characteristic at different temperatures of steam injection,except for the radial strains at 151.11°C.A two-phase flow theory of gas–liquid is adopted to elucidate the mechanism of pulsating seepage of steam.Moreover,the influencing mechanism of inward and outward thermal expansion on the permeability of coal is interpreted.The results presented in this paper provide new insight into the feasibility of thermal gas recovery by steam injection.
基金supported by Shandong Provincial Natural Science Foundation of China(Nos.ZR2024JQ020 and ZR2021QE102)the Taishan Scholars Program of Shandong Province,China(Nos.tsqn202211115,tsqn201909081,and tsqn202306162)+2 种基金the National Natural Science Foundation of China(No.52274397)Yantai high-end talent introduction“Double Hundred Plan”,China(2021)the Graduate Innovation Foundation of Yantai University,China(No.KGIFYTU2520).
文摘The GH141 superalloy ring-rolled parts often face microstructural inhomogeneity during production.This work investigated the effect of post-dynamic recrystallization on the microstructural evolution of GH141 superalloy after gradient thermal deformation to solve the problem of microstructural inhomogeneity.Compression tests involving double cone(DC)samples were conducted at various temperatures to assess the effect of gradient strain on internal grain microstructure variation,which ranged from the rim to the center of the samples.The results demonstrate considerable microstructural inhomogeneity induced by gradient strain in the DC samples.The delay in heat preservation facilitated post-dynamic recrystallization(PDRX)and promoted extensive recrystallization in the DC samples experiencing large gradient strain,which resulted in a homogeneous grain microstructure throughout the samples.During compression at a relatively low temperature,dynamic recrystallization(DRX)was predominantly driven by continuous dynamic recrystallization(CDRX).As the deformation temperature increased,the DRX mechanism changed from CDRX-dominated to being dominated by discontinuous dynamic recrystallization(DDRX).During the delay of the heat preservation process,PDRX was dominated by a static recrystallization mechanism,along with the occurrence of meta-dynamic recrystallization(MDRX)mechanisms.In addition,the PDRX mechanism of twin-induced recrystallization nucleation was observed.
基金Item Sponsored by National Natural Science Foundation of China(50834008)
文摘The stress-strain curves and microstructure properties of superalloy GH4169 was tested by thermal simulation experiment with different parameters,which were deformation temperature and strain rate and strain and original grain size.The influence of technology parameters on crystal grain size of dynamic recrystallization（DRC）was analyzed.The kinematics model of superalloy GH4169 was established,in which the relation between grain size of dynamic recrystallization and function Z（Zener-Hollomon）and parameters was described.The dynamics model of superalloy GH4169 was put forward,which described the relation between the quantity of dynamic recrystallization and function Z and parameters.The research results showed that the grain size of dynamic recrystallization increased with increasing the temperature and decreasing the strain rate.And the grain size of DRC bore no relationship to original grain size.And the quantity of dynamic recrystallization decreased with increasing the original grain size.
基金the Strategic Pilot Technology Chinese Academy of Sciences(No.XDA02010500).
文摘The high-temperature molten salt pump is the core equipment in a molten salt reactor that drives the flow of the molten salt coolant.Rotor stability is key to the continuous and reliable operation of the molten salt pump,and the liquid seal at the wear ring can affect the dynamic characteristics of the rotor system.When the molten salt pump is operated in the hightemperature molten salt medium,thermal deformation of the submerged parts inevitably occurs,changing clearance between the stator and rotor,affecting the leakage and dynamic characteristics of the seal.In this study,the seal leakage,seal dynamic characteristics,and rotor system dynamic characteristics are simulated and analyzed using finite element simulation software based on two cases of considering the effect of seal thermal deformation effect or not.The results show a significant difference in the leakage characteristics and dynamic characteristics of the seal obtained by considering the effect of seal thermal deformation and neglecting the effect of thermal deformation.The leakage flow rate decreases,and the first-order critical speed of the seal-bearing-rotor system decrease after considering the seal’s thermal deformation.
基金Project(51175122)supported by the National Natural Science Foundation of China
文摘The aim of this work is to simulate thermal deformation of tool system and investigate the influence of cutting parameters on it in single-point diamond turning(SPDT) of aluminum alloy. The experiments with various cutting parameters were conducted. Cutting temperature was measured by FLIR A315 infrared thermal imager. Tool wear was measured by scanning electron microscope(SEM). The numerical model of heat flux considering tool wear generated in cutting zone was established. Then two-step finite element method(FEM) simulations matching the experimental conditions were carried out to simulate the thermal deformation. In addition, the tests of deformation of tool system were performed to verify previous simulation results. And then the influence of cutting parameters on thermal deformation was investigated. The results show that the temperature and thermal deformation from simulations agree well with the results from experiments in the same conditions. The maximum thermal deformation of tool reaches to 7 μm. The average flank wear width and cutting speed are the dominant factors affecting thermal deformation, and the effective way to decrease the thermal deformation of tool is to control the tool wear and the cutting speed.
基金supported by the National Key Laboratory Fund of Science and Technology on Vacuum Technology & Physics (Grant No.6142207030103)National Natural Science Foundation of China (Grant No.11702123)
文摘In order to study the influence of three-grid assembly thermal deformation caused by heat accumulation on breakdown times and an ion extraction process,a hot gap test and a breakdown time test are carried out to obtain thermal deformation of the grids when the thruster is in 5 k W operation mode.Meanwhile,the fluid simulation method and particle-in-cell-Monte Carlo collision（PICMCC） method are adopted to simulate the ion extraction process according to the previous test results.The numerical calculation results are verified by the ion thruster performance test.The results show that after about 1.2 h operation,the hot gap between the screen grid and the accelerator grid reduce to 0.25–0.3 mm,while the hot gap between the accelerator grid and the decelerator grid increase from 1 mm to about 1.4 mm when the grids reach thermal equilibrium,and the hot gap is almost unchanged.In addition,the breakdown times experiment shows that 0.26 mm is the minimal safe hot gap for the grid assembly as the breakdown times improves significantly when the gap is smaller than this value.Fluid simulation results show that the plasma density of the screen grid is in the range 6？×10^（17）–6？×？10^（18） m^（13） and displays a parabolic characteristic,while the electron temperature gradually increases along the axial direction.The PIC-MCC results show that the current falling of an ion beam through a single aperture is significant.Meanwhile,the intercepted current of the accelerator grid and the decelerator grid both increase with the change in the hot gap.The ion beam current has optimal perveance status without thermal deformation,and the intercepted current of the accelerator grid and the decelerator grid are 3.65 m A and 6.26 m A,respectively.Furthermore,under the effect of thermal deformation,the ion beam current has over-perveance status,and the intercepted current of the accelerator grid and the decelerator grid are 10.46 m A and 18.24 m A,respectively.Performance test results indicate that the breakdown times increase obviously.The intercepted current of the accelerator grid and the decelerator grid increases to 13 m A and 16.5 m A,respectively,due to the change in the hot gap after 1.5 h operation.The numerical calculation results are well consistent with performance test results,and the error comes mainly from the test uncertainty of the hot gap.
基金supported by the National Natural Science Foundation of China(Grant No.51175103)Self-Planned Task of State Key Laboratory of Robotics and System(HIT)(Grant No.SKLRS201301B)
文摘Optical membrane mirrors are promising key components for future space telescopes. Due to their ultra-thin and high flexible properties, the surfaces of these membrane mirrors are susceptible to temperature variations. Therefore adaptive shape control of the mirror is essential to maintain the surface precision and to ensure its working performance. However, researches on modeling and control of membrane mirrors under thermal loads are sparse in open literatures. A 0.2 m diameter scale model of a polyimide membrane mirror is developed in this study. Three Polyvinylidene fluoride(PVDF) patches are laminated on the non-reflective side of the membrane mirror to serve as in-plane actuators. A new mathematical model of the piezoelectric actuated membrane mirror in multiple fields,(i.e., thermal,mechanical, and electrical field) is established, with which dynamic and static behaviors of the mirror can be analyzed.A closed-loop membrane mirror shape control system is set up and a surface shape control method based on an influence function matrix of the mirror is then investigated. Several experiments including surface displacement tracking and thermal deformation alleviation are performed. The deviations range from 15 μm to 20 μm are eliminated within 0.1 s and the residual deformation is controlled to micron level, which demonstrates the effectiveness of the proposed membrane shape control strategy and shows a satisfactory real-time performance. The proposed research provides a technological support and instruction for shape control of optical membrane mirrors.
文摘The paper submits a method to calculate thermal deformation and manufacture error in surface grinding. The author established a simplified temperature field model, and derived the thermal deformation of the ground workpiece. It is found that there exists not only a upwarp thermal deformation, but also a parallel expansion thermal deformation. A upwarp thermal deformation causes a concave shape error on the profile of the workpiece, and a parallel expansion thermal deformation causes a dimension error in height. The calculations of examples are given and compared with presented experiment data.
基金sponsored by National key R & D program (No.2016YFB0300201)
文摘Microstructural changes during heating of highly alloyed Cr26Ni7 type super duplex stainless steel （SDSS2607） and its thermal deformation behavior were investigated. At different heating rates, the mechanism of phase transition from y phase to 6 phase and growth modes of ~ phase differed. Variations in microstructures for as- cast SDSS2607 during heat preservation at 1 220 ~C indicated two kinds of transformations from y phase to 6 phase. In-situ observations of microstructural changes during the tensile process at 1 050 showed a mutual coordination between y and 6 phases. When the true strain increased, the mutual coordination between 7 and 6 phases was damaged. Subsequently, cracks nucleated at the ＂y/g interface. With the increase in temperature, the strength of as- cast SDSS2607 decreased while its plasticity increased. Its thermoplasticity was poor, and the reduction in area of tensile specimens was less than 80%. When the deformation strain of hot compression increased, the stable deformation zone in the heat processing maps enlarged gradually. Moreover, the unstable deformation zones were extended.
基金Supported by the State S&T Projects for Upmarket NC Machine and Fundamental Manufacturing Equipments of China(No.2012ZX04012-031)
文摘The motion track of belt spindle is important for the radial error of belt spindle. An analytical modeling method for the motion track of belt spindle under the combined effects of bending moment-torque-thermal deformation is proposed in this paper. Three running phases of belt spindle have been analyzed and modeled: the start-up phase with leaping change due to the change in force and bending moment, the accelerating phase with axis deflection, and the constant speed phase with axis regression because of the combined effects of bending moment-torque-thermal deformation. The simulation and test were completed on the belt spindle of SKVM850 machine tool, which illustrates the variation law of the radial error of belt spindle during the whole running phases.
文摘In this paper, the out-of-plane deformation of silicon surface of Direct Chip Attachment (DCA) assembly, under thermal loading, was measured in real-time by Twyman/Green interferometry. The contour maps of the out-of-plane displacement fields of silicon surface under thermal loading and cycling of various temperature were obtained, Experimental results show that the relation between the out-of-plane displacement and temperature is nonlinear and varies with temperature cycling, due to nonlinear mechanical behavior of the materials used in electronic packaging. A comparison of the aut-of-plane displacement Gelds of silicon surface measured by T/G interferometry in real-time and replicating technique of high temperature specimen grating of moire interferometry was made.
基金supported by the National Natural Science Foundation of China(grant numbers 52278466).
文摘In the service period,the instability of ballastless track bed are mostly related to the damage of interlayers which are mainly resulted from the incompatible thermal deformation of interlayers.The temperature field within the ballastless track bed shows significant non-uniformity due to the large difference in the materials of various structure layers,leading to a considerable difference in the force bearing of different structure layers.Unit Ballastless Track Bed(UBTB)is most significantly affected by temperature gradient.The thermal deformation of interlayers within UBTB follows the trend of ellipsoid-shape buckling under the effect of the temperature gradient,resulting in a variation of the contact relationship between structure layers and a significant periodic irregularity on the rail.When the train travels on the periodically irregular rail,the structure layers are locally contacted,and the contact zone moves with the variation of the wheel position.This wheel-followed local contact greatly magnifies the interlayer stress,causes interlayer damage,and leads to a considerable increase in the bending moment of the track slab.Continuous Ballastless Track Bed(CBTB)is most significantly affected by the overall temperature variation,which may cause damage to the joint in CBTB.Under the combined action of the overall temperature rise and the temperature gradient,the interlayer damage continuously expands,resulting in bonding failure between structural layers.The thermal force in the continuous track slabs will cause the up-heave buckling and the sudden large deformation of the track slab,and the loss of constraint boundary of the horizontal stability.For the design of a ballastless track structure,the change of bearing status and structural damage related to the incompatible thermal deformation of interlayers should be considered.
基金supported by the National Natural Science Foundation of China(52071065)the Fundamental Research Funds for the Central Universities(N2007007)+1 种基金the National Key R&D Program of China(2016YFB-0301201)the Ten Technology Research Projects of Hunan Province(No.2022GK1050).
文摘A porous yttrium oxide crucible with both thermal shock resistance and erosion resistance was developed by structural optimization.The structure-optimized yttrium oxide crucible was proved to be suitable for melting highly reactive titanium alloys.Low-cost(TiB+Y2O_(3))-reinforced titanium matrix composites were prepared by vacuum induction melting using the prepared crucible.The thermal deformation behavior and microstructure evolution of(TiB+Y2O_(3))-reinforced tita-nium matrix composites were investigated at deformation temperatures of 900-1100℃with strain rates of 0.001-1 s-1.The results showed that the prepared yttrium oxide crucible had both thermal shock and erosion resistance,the low-cost titanium matrix composites could be prepared by the developed yttrium oxide crucibles which were homogeneous in composition and highly sensitive to strain rate and deformation temperature,and the peak and theological stresses decreased with increasing deformation temperature or decreasing strain rate.In addition,the average thermal deformation activation energy of the composites was calculated to be 574.6 kJ/mol by establishing the Arrhenius constitutive equation in consideration of the strain variables,and the fitting goodness between the predicted stress value and the measured value was 97.624%.The calculated analysis of the hot processing map showed that the best stable thermal deformation zone was located in the deformation temperature range of 1000-1100℃and strain rate range of 0.001-0.01 s^(-1),where the peak dissipation coefficient wasη=71%.In this zone,the deformation of the reinforcement and matrix was harmonious,the reinforcement was less likely to fracture,dynamic recrystallization occurred more fully and the alloy exhibited near steady rheological characteristics.
基金supported by National Key Research and Development Program,Ministry of Science and Tech-nology of the People's Republic of China(No.2018YFB1106000)National Natural Science Foundation of China(No.51801009).
文摘Grain boundary of α phase damaged ductility of laser melting-deposited TC18 titanium alloy and grain boundary of α phases were difficult to break by nominal heat treatment. An extra thermal deformation was introduced to break the grain boundary of α phase with the improved mechanical property of TC18 titanium alloy fabricated by laser melting deposition technique.Results indicated that after thermal deformation, β grains in alloy seriously elongated. When sample was deformed at temperatures from 750 to 850 ℃, α phase exhibited both rod and irregular morphologies with discontinuous distribution at grain boundary, and the subsequent heat treatment would lead to spheroidization of the α phase. However, after deformation at 900 ℃, α phase transferred into β phase and the subsequent heat treatment would make continuous grain boundary of α phase reappear. The suitable hot deformation can effectively break the continuous grain boundary in laser melting-deposited TC18 alloy with respected improved ductility.
基金This research was supported by the National Energy Application Technology Research and Engineering Demonstration Program(NY20150101).
文摘The thermal deformation behaviors of the as-cast and wrought modified IN617 nickel-based heat-resistant alloys at different temperatures(1000–1180℃)and strain rates(0.01–1 s^(−1))were studied.The constitutive equation was established to describe the relationship of the flow stress,temperature,and strain rate during thermal deformation.The effect of the thermal deformation conditions on the microstructure evolution of alloys was studied using electron backscatter diffraction.The results revealed that the thermal deformation activation energy of the as-cast alloy was greater than that of the wrought alloy.The dynamic recrystallization(DRX)process is slow at intermediate strain rate(0.1 s^(−1))due to the comprehensive influence of various factors,such as the critical strain of DRX nucleation and stored energy.The DRX volume fraction increases with the improvement of deformation temperature.The varied dynamic softening mechanisms induce the different thermal deformation behaviors of as-cast and wrought alloys.The dynamic recovery,discontinuous dynamic recrystallization(DDRX)and nucleation at slip zone caused by strain incompatibility in grains were observed during thermal deformation of as-cast alloys.In the process of thermal deformation of wrought alloys,DDRX was the primary dynamic crystallization mechanism.The continuous dynamic recrystallization was an auxiliary nucleation mechanism.
基金the Project of Natural Science Foundation of Shandong Province(No.ZR2021ME234).
文摘The thermal deformation behavior of a novel CrFeNiSi_(0.15)medium entropy alloy(MEA)was studied via isothermal compression experiments,with the processing parameter range of 900–1200℃and 0.001–1 s^(−1).According to experimental data,the modified constitutive equation had been obtained,which precisely predicted the flow behavior of CrFeNiSi_(0.15)MEA during thermal deformation.At the same time,the processing map was established on the basis of the dynamic material model(DMM)theory.According to the map,the optimal processing parameters were determined at 1130–1200℃/0.06–1 s−1,under which the power dissipation efficiency could reach above 34%.The peak efficiency was above 38%,which occurred at 1200℃/1 s^(−1).In such parameter,complete dynamic recrystallization(DRX)also occurred.The flow instability of CrFeNiSi_(0.15)MEA was estimated to occur at 900–985℃/0.12–1 s^(−1),which was shown as grain boundaries cracking.Furthermore,both the continuous DRX(CDRX)and discontinuous DRX(DDRX)occurred simultaneously during thermal deformation.Meanwhile,some twins were also newly formed during DRX process,most of which were primary twins.The occurrence of twinning was beneficial to promote the development of DRX behavior.
文摘Controlling the thermal deformation is a crucial index for the design of the satellite antenna. To calculate and measure the satellite antenna’s thermal deformation is also an important step for the design of satellite antenna. Based on the foundation of equivalent assumption, the thermal deformation of the parabolic satellite antenna was analyzed by the finite element method for different design project. The best design project that had the minimum of the thermal deformation could be obtained through changing the lay-angle, lay-layers and lay-thickness of each layer. Results show the asymmetry structure has the minimum of thermal deformation. This paper may provide useful information for the further investigation on the coupling of thermal-stress structure.
基金Supported by the National Natural Science Foundation of China(No.51474217,41501562)the Open Fund Program of Henan Engineering Laboratory of Pollution Control and Coal Chemical Resources Comprehensive Utilization(No.502002-B07,502002-A04)
文摘In order to obtain and master the surface thermal deformation of paraboloid antennas,a fast iterative closest point( FICP) algorithm based on design coordinate guidance is proposed,which can satisfy the demands of rapid detection for surface thermal deformation. Firstly,the basic principle of the ICP algorithm for registration of a free surface is given,and the shortcomings of the ICP algorithm in the registration of surface are analysed,such as its complex computation,long calculation time,low efficiency,and relatively strict initial registration position. Then an improved FICP algorithm based on design coordinate guidance is proposed. Finally,the FICP algorithm is applied to the fast registration test for the surface thermal deformation of a paraboloid antenna. Results indicate that the approach offers better performance with regard to fast surface registration and the algorithm is more simple,efficient,and easily realized in practical engineering application.
基金the Natural Science Foundation of Hebei Province(No.E2020203052)the S&T Program of Hebei(No.236Z1901G).
文摘Magnetic-liquid double suspension bearing(MLDSB)is a new type of suspension bearing based on electromagnetic suspension and supplemented by hydrostatic supporting.Without affecting the electromagnetic suspension force,the hydrostatic supporting effect is increased,and the real-time coupling of magnetic and liquid supporting can be realized.However,due to the high rotation speed,the rotor part produces eddy current loss,resulting in a large temperature rise and large ther-mal deformation,which makes the oil film thickness deviate from the initial design.The support and bearing characteristics are seriously affected.Therefore,this paper intends to explore the internal effects of eddy current loss of the rotor on the temperature rise and thermal deformation of MLDSB.Firstly,the 2D magnetic flow coupling mathematical model of MLDSB is established,and the eddy current loss distribution characteristics of the rotor are numerically simulated by Maxwell software.Secondly,the internal influence of mapping relationship of structural operating parameters such as input current,coil turns and rotor speed on rotor eddy current loss is revealed,and the changing trend of rotor eddy current loss under different design parameters is explored.Thirdly,the eddy cur-rent loss is loaded into the heat transfer finite element calculation model as a heat source,and the temperature rise of the rotor and its thermal deformation are simulated and analyzed,and the influ-ence of eddy current loss on rotor temperature rise and thermal deformation is revealed.Finally,the pressure-flow curve and the distribution law of the internal flow field are tested by the particle image velocimetry(PIV)system.The results show that eddy current loss increases linearly with the in-crease of coil current,coil turns and rotor speed.The effect of rotational speed on eddy current loss is much higher than that of coil current and coil turns.The maximum temperature rise,minimum temperature rise and maximum thermal deformation of the rotor increase with the increase of eddy current loss.The test results of flow-pressure and internal trace curves are basically consistent with the theoretical simulation,which effectively verifies the correctness of the theoretical simulation.The research results can provide theoretical basis for the design and safe and stable operation of magnetic fluid double suspension bearings.
基金Science Foundation for Distinguished Young Scholars of Henan Province(6521002700)
文摘In this work,the tungsten particulate reinforced Al2O3 dispersion strengthened copper base composites were successfully fabricated by using a vacuum hot-press sintering method.With the test temperature varying from 650 to 950℃and the strain rate varying from 0.01 to 5 s-1,the W(50)/Cu-Al2O3 composites were isothermally compressed on a Gleeble-1500D thermal simulator.The true stress-strain curves of the W(50)/Cu-Al2O3 under different test conditions were obtained.The dynamic recrystallization of the W(50)/Cu-Al2O3 composite occurs during the isothermal compression.The constitutive equations and the hot deformation activation energy of W(50)/Cu-Al2O3 composites were calculated on the basis of the above experimental results.
