In this paper, the design optimization of the structural parameters of multilayer conductors in high temperature superconducting （HTS） cable is reviewed. Various optimization methods, such as the particle swarm opti...In this paper, the design optimization of the structural parameters of multilayer conductors in high temperature superconducting （HTS） cable is reviewed. Various optimization methods, such as the particle swarm optimization （PSO）, the genetic algorithm （GA）, and a robust optimization method based on design for six sigma （DFSS）, have been applied to realize uniform current distribution among the multilayer HTS conductors. The continuous and discrete variables, such as the winding angle, radius, and winding direction of each layer, are chosen as the design parameters. Under the constraints of the mechanical properties and critical current, PSO is proven to be a more powerful tool than GA for structural parameter optimization, and DFSS can not only achieve a uniform current distribution, but also improve significantly the reliability and robustness of the HTS cable quality.展开更多
A mathematical model of the transient electro-thermal coupling of the induction heating of a magnesiumalloy round billet is established herein. The heating curve and temperature distribution characteristics of a magne...A mathematical model of the transient electro-thermal coupling of the induction heating of a magnesiumalloy round billet is established herein. The heating curve and temperature distribution characteristics of a magnesium alloy were calculated during induction heating under different parameters. Factors such as the number of coil turns and the cooling conditions were analyzed. A method for optimizing the temperature control mode and coil length of the magnesium-alloy round billet is proposed. The length of the coil and corresponding heating mode are determined through the coil length ratio( CLR),which provides a theoretical basis for the optimization of the magnesium-alloy round billet's extrusion.展开更多
In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and...In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and brings a significant challenge to the process precise control.Considering high complexity of precise modeling,a data-driven time-delay optimal control method for temperature field of roller kiln is proposed based on a large amount of process data.First,the control challenges and problem description brought by time-delay are demonstrated,where the cost function for the time-delay partial differential equation system is constructed.To obtain the optimal control law,the policy iteration in adaptive dynamic programming is adopted to design the time-delay temperature field controller,and neural network is used for the critic network in policy iteration to approximate the optimal time-delay cost function.The closed-loop system stability is proved by designing the Lyapunov function which contains the time-delay information.Finally,through establishing the time-delay temperature field model for roller kiln,the effectiveness and convergence of the proposed method is verified and proved.展开更多
Friction stir welding (FSW) has many advantages rather than fusion welding, but details of internal phenomena during its processes have not yet been clarified. In this study, a thermo-mechanically coupled process mode...Friction stir welding (FSW) has many advantages rather than fusion welding, but details of internal phenomena during its processes have not yet been clarified. In this study, a thermo-mechanically coupled process model was developed to investigate FSW phenomena inside a tool and workpiece. As a workpiece, 6061-T6 aluminum alloy was employed. The system of FSW process model includes several thermal boundaries. Among heat flows through these boundaries, heat transfers into the exterior of the system become more sensitive to tool and workpiece temperatures than heat transfers within the system. This paper especially focused on a heat transfer coefficient at a workpiece bottom, and optimized it through experiments and finite element method (FEM) analyses. The tool temperatures during FSW were measured with a special tooling system with imbedded thermocouples within a tool. As a result, an analysis model that is able to investigate details at a wide range of traverse speeds was developed for practical high speed welding. Then, the accuracy of developed FEM model was validated with them. Finally, the temperatures and stress distribution around workpiece/tool interfaces were investigated with the developed model.展开更多
The object of this work is to investigate the influence of process parameters on drilling characteristics of an Al 1050 sheet with a thickness of 0.2 mm using a pulsed Nd:YAG laser through numerical analyses and exper...The object of this work is to investigate the influence of process parameters on drilling characteristics of an Al 1050 sheet with a thickness of 0.2 mm using a pulsed Nd:YAG laser through numerical analyses and experiments. By comparing the numerical analyses with the experiments, a proper numerical model was obtained. From the results of the numerical analyses and the experiments, the effects of process parameters on entrance diameters of drilled holes, shapes of the holes, taper angles of the holes and temperature distributions in the vicinity of the holes were examined quantitatively. In addition, the optimal drilling condition was estimated to improve the quality of the drilled holes.展开更多
文摘In this paper, the design optimization of the structural parameters of multilayer conductors in high temperature superconducting （HTS） cable is reviewed. Various optimization methods, such as the particle swarm optimization （PSO）, the genetic algorithm （GA）, and a robust optimization method based on design for six sigma （DFSS）, have been applied to realize uniform current distribution among the multilayer HTS conductors. The continuous and discrete variables, such as the winding angle, radius, and winding direction of each layer, are chosen as the design parameters. Under the constraints of the mechanical properties and critical current, PSO is proven to be a more powerful tool than GA for structural parameter optimization, and DFSS can not only achieve a uniform current distribution, but also improve significantly the reliability and robustness of the HTS cable quality.
文摘A mathematical model of the transient electro-thermal coupling of the induction heating of a magnesiumalloy round billet is established herein. The heating curve and temperature distribution characteristics of a magnesium alloy were calculated during induction heating under different parameters. Factors such as the number of coil turns and the cooling conditions were analyzed. A method for optimizing the temperature control mode and coil length of the magnesium-alloy round billet is proposed. The length of the coil and corresponding heating mode are determined through the coil length ratio( CLR),which provides a theoretical basis for the optimization of the magnesium-alloy round billet's extrusion.
基金supported in part by the Key Program of National Natural Science Foundation of China(62033014)the Application Projects of Integrated Standardization and New Paradigm for Intelligent Manufacturing from the Ministry of Industry and Information Technology of China in 2016the Fundamental Research Funds for the Central Universities of Central South University(2021zzts0700).
文摘In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and brings a significant challenge to the process precise control.Considering high complexity of precise modeling,a data-driven time-delay optimal control method for temperature field of roller kiln is proposed based on a large amount of process data.First,the control challenges and problem description brought by time-delay are demonstrated,where the cost function for the time-delay partial differential equation system is constructed.To obtain the optimal control law,the policy iteration in adaptive dynamic programming is adopted to design the time-delay temperature field controller,and neural network is used for the critic network in policy iteration to approximate the optimal time-delay cost function.The closed-loop system stability is proved by designing the Lyapunov function which contains the time-delay information.Finally,through establishing the time-delay temperature field model for roller kiln,the effectiveness and convergence of the proposed method is verified and proved.
文摘Friction stir welding (FSW) has many advantages rather than fusion welding, but details of internal phenomena during its processes have not yet been clarified. In this study, a thermo-mechanically coupled process model was developed to investigate FSW phenomena inside a tool and workpiece. As a workpiece, 6061-T6 aluminum alloy was employed. The system of FSW process model includes several thermal boundaries. Among heat flows through these boundaries, heat transfers into the exterior of the system become more sensitive to tool and workpiece temperatures than heat transfers within the system. This paper especially focused on a heat transfer coefficient at a workpiece bottom, and optimized it through experiments and finite element method (FEM) analyses. The tool temperatures during FSW were measured with a special tooling system with imbedded thermocouples within a tool. As a result, an analysis model that is able to investigate details at a wide range of traverse speeds was developed for practical high speed welding. Then, the accuracy of developed FEM model was validated with them. Finally, the temperatures and stress distribution around workpiece/tool interfaces were investigated with the developed model.
基金supported by a grant-in-aid of Regional Innovation Center(RIC),New Technology Development and Research Center of Laser Application in Chosun University,Korea.
文摘The object of this work is to investigate the influence of process parameters on drilling characteristics of an Al 1050 sheet with a thickness of 0.2 mm using a pulsed Nd:YAG laser through numerical analyses and experiments. By comparing the numerical analyses with the experiments, a proper numerical model was obtained. From the results of the numerical analyses and the experiments, the effects of process parameters on entrance diameters of drilled holes, shapes of the holes, taper angles of the holes and temperature distributions in the vicinity of the holes were examined quantitatively. In addition, the optimal drilling condition was estimated to improve the quality of the drilled holes.
