With the continuous upgrading of traditional manufacturing industries and the rapid rise of emerging technology fields,the performance requirements for the permanent magnet synchronous motors(PMSMs)have become higher ...With the continuous upgrading of traditional manufacturing industries and the rapid rise of emerging technology fields,the performance requirements for the permanent magnet synchronous motors(PMSMs)have become higher and higher.The importance of fast and accurate electromagnetic thermal coupling analysis of such motors becomes more and more prominent.In view of this,the surfacemounted PMSM(SPMSM)equipped with unequally thick magnetic poles is taken as the main object and its electromagnetic thermal coupling analytical model(ETc AM)is investigated.First,the electromagnetic analytical model(EAM)is studied based on the modified subdomain method.It realizes the fast calculation of key electromagnetic characteristics.Subsequently,the 3D thermal analytical model(TAM)is developed by combining the EAM,the lumped parameter thermal network method(LPTNM),and the partial differential equation of heat flux.It realizes the fast calculation of key thermal characteristics in 3D space.Further,the information transfer channel between EAM and TAM is built with reference to the intrinsic connection between electromagnetic field and temperature field.Thereby,the novel ETcAM is proposed to realize the fast and accurate prediction of electromagnetic and temperature fields.Besides,ETcAM has a lot to commend it.One is that it well accounts for the complex structure,saturation,and heat exchange behavior.Second,it saves a lot of computer resources.It offers boundless possibilities for initial design,scheme evaluation,and optimization of motors.Finally,the validity,accuracy,and practicality of this study are verified by simulation and experiment.展开更多
In the electroslag remelting(ESR)process,it mainly relies on thermal experiments or analysis via mechanistic models to realize the physical fields simulation of the electromagnetic field and temperature field coupled ...In the electroslag remelting(ESR)process,it mainly relies on thermal experiments or analysis via mechanistic models to realize the physical fields simulation of the electromagnetic field and temperature field coupled transfer,which has the limitations of high cost,a large amount of calculating data and high computing power requirements.A novel network based on physics-informed neural network(PINN)was designed to realize the fast and high-fidelity prediction of the distribution of electromagnetic field and temperature field in ESR process.The physical laws were combined with the deep learning network through PINN,and physical constraints were embedded to achieve effective solution of partial differential equations(PDEs).PINN was used to minimize the loss function consisting of data error,physical information error and boundary condition error.The physical laws and boundary condition constraints in the ESR process were considered to maintain high PDE solution accuracy under different spatial and temporal resolutions.Automatic differentiation(Autodiff)technique and gradient descent algorithm were used to optimize the network parameters.The experimental results show that compared with the mechanistic models,PINN can effectively replace thermal experiments to realize the physical field simulation of ESR process with only a few experimental data,which can avoid the disadvantages of pure data-driven network simulation that requires a large amount of training data.Moreover,the solution of PINN has good physical interpretability and reliability of simulation results.For simulating electromagnetic field and temperature field distribution,the training time of the network is only 140 and 203 s,and the regression indicators of root mean square error can reach 12.65 and 13.76,respectively.展开更多
With the intelligent transformation of process manufacturing,accurate and comprehensive perception information is fundamental for application of artificial intelligence methods.In zinc smelting,the fluidized bed roast...With the intelligent transformation of process manufacturing,accurate and comprehensive perception information is fundamental for application of artificial intelligence methods.In zinc smelting,the fluidized bed roaster is a key piece of large-scale equipment and plays a critical role in the manufacturing industry;its internal temperature field directly determines the quality of zinc calcine and other related products.However,due to its vast spatial dimensions,the limited observation methods,and the complex multiphase,multifield coupled reaction atmosphere inside it,accurately and timely perceiving its temperature field remains a significant challenge.To address these challenges,a spatial-temporal reduced-order model(STROM)is proposed,which can realize fast and accurate temperature field perception based on sparse observation data.Specifically,to address the difficulty in matching the initial physical field with the sparse observation data,an initial field construction based on data assimilation(IFCDA)method is proposed to ensure that the initial conditions of the model can be matched with the actual operation state,which provides a basis for constructing a high-precision computational fluid dynamics(CFD)model.Then,to address the high simulation cost of high-precision CFD models under full working conditions,a high uniformity(HU)-orthogonal test design(OTD)method with the centered L2 deviation is innovatively proposed to ensure high information coverage of the temperature field dataset under typical working conditions in terms of multiple factors and levels of the component,feed,and blast parameters.Finally,to address the difficulty in real-time and accurate temperature field prediction,considering the spatial correlation between the observed temperature and the temperature field,as well as the dynamic correlation of the observed temperature in the time dimension,a spatial-temporal predictive model(STPM)is established,which realizes rapid prediction of the temperature field through sparse observa-tion data.To verify the accuracy and validity of the proposed method,CFD model validation and reduced-order model prediction experiments are designed,and the results show that the proposed method can realize high-precision and fast prediction of the roaster temperature field under different working conditions through sparse observation data.Compared with the CFD model,the prediction root-mean-square error(RMSE)of STROM is less than 0.038,and the computational efficiency is improved by 3.4184×10^(4)times.In particular,STROM also has a good prediction ability for unmodeled conditions,with a prediction RMSE of less than 0.1089.展开更多
To address the issue of uneven temperature distribution in shale gas oil-based drill cuttings pyrolysis furnaces,a numerical model was developed using Fluent software.The effects of nitrogen flow rate,heating tube spa...To address the issue of uneven temperature distribution in shale gas oil-based drill cuttings pyrolysis furnaces,a numerical model was developed using Fluent software.The effects of nitrogen flow rate,heating tube spacing,and furnace dimensions on the internal temperature field were thoroughly analyzed from a mechanistic perspective.The results indicated that non-uniform radiation from the heating tubes and flow disturbances induced by the nitrogen stream were the primary causes of localized heat concentration.Under no-load conditions,the maximum deviation between simulated and on-site measured temperatures was 1.5%,validating the model’s accuracy.Further-more,this study investigated the trade-offs between temperature uniformity,energy consumption,and construction costs.The findings provide a crucial design basis and a reliable simulation platform for developing and optimizing pyrolysis equipment.展开更多
In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and...In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and brings a significant challenge to the process precise control.Considering high complexity of precise modeling,a data-driven time-delay optimal control method for temperature field of roller kiln is proposed based on a large amount of process data.First,the control challenges and problem description brought by time-delay are demonstrated,where the cost function for the time-delay partial differential equation system is constructed.To obtain the optimal control law,the policy iteration in adaptive dynamic programming is adopted to design the time-delay temperature field controller,and neural network is used for the critic network in policy iteration to approximate the optimal time-delay cost function.The closed-loop system stability is proved by designing the Lyapunov function which contains the time-delay information.Finally,through establishing the time-delay temperature field model for roller kiln,the effectiveness and convergence of the proposed method is verified and proved.展开更多
The accessory gearbox is a vital component of aviation engines, and its power loss, flow characteristics, and temperature distribution significantly influence engine performance, particularly under high-temperature an...The accessory gearbox is a vital component of aviation engines, and its power loss, flow characteristics, and temperature distribution significantly influence engine performance, particularly under high-temperature and high-speed conditions. However, research on the thermal and flow characteristics of entire transmission systems remains limited. This study presents a mathematical model designed to evaluate power loss and heat generation within the transmission system of an accessory gearbox. The Moving Particle Semi-Implicit(MPS) method, a Lagrangian numerical technique for fluid dynamics, was utilized to calculate the flow field of the gearbox and determine the surface convective heat transfer coefficient under stable flow conditions. Subsequently, a three-dimensional finite element thermal network method was employed to calculate the gearbox temperature distribution. This method captures detailed temperature fields of key components while estimating other components using lumped parameters, effectively balancing accuracy and efficiency in temperature field calculations. The results indicate that rotational speed has a greater impact on total power loss than the oil inlet temperature. The bevel gears, which are responsible for power input, along with the input shaft bearings, are the primary contributors to power loss, collectively accounting for nearly 50% of the total power loss. This research introduces a predictive method for examining the thermal and flow characteristics of aviation transmission systems, facilitating rapid forecasting of the flow field, temperature distribution, and power consumption.展开更多
A mathematical model is developed for simulating the heat transferring behavior in a direct metal laser sintering process. The model considers the thermal phenomena involved in the process, including conduction, radia...A mathematical model is developed for simulating the heat transferring behavior in a direct metal laser sintering process. The model considers the thermal phenomena involved in the process, including conduction, radiation, and convection. A formula for the calculation of the heat conductivity of a sintering system containing solid phase, liquid phase, and gas phase is given. Due to the continuous movement of the laser beam, a local coordinate system centered on the laser beam is used to simplify the analytical calculation. Assuming that it is approximately a Gaussian laser beam, the heat conduction equation is resolved based on the assumption of the thermal insulating boundary conditions and the fixed thermal physical parameters. The FORTRAN language is employed to compile the program to simulate the temperature field in the direct copper powder sintering process. It shows a good agreement with the preliminary experimental results.[KH3/4D]展开更多
Aim To analyse the static temperature field ofthe solid rubber tire(SRT).Methods The mechanical and thermal FE models were developed and analyzed respectively with the FE software ANSYS.Results The maximum temperature...Aim To analyse the static temperature field ofthe solid rubber tire(SRT).Methods The mechanical and thermal FE models were developed and analyzed respectively with the FE software ANSYS.Results The maximum temperature becomes higher with the higher with the higher velocity of tire and scales down slightly with the higher convection coefficients.The mixed models are reasonable.Conclusion The study on static temperature field is important and reasonable.It gives the fundament for life analysis of SRT.展开更多
The solar temperature field of a large three-span continuous bridge with steel-concrete composite box girder and variable cross-section is measured to verify a calculation method for the temperature field of steel-con...The solar temperature field of a large three-span continuous bridge with steel-concrete composite box girder and variable cross-section is measured to verify a calculation method for the temperature field of steel-concrete composite beams. The test results show that the temperature of an external steel web- plate is higher than that of an internal web-plate due to the difference in solar radiation. Air temperature inside the box matches the average temperature of the whole steel box. Based on actual measurements, a transient thermal analysis with multiple boundary conditions is also carried out by a software program ANSYS. Convective boundary situation and states of solar radiation on steel web plates in different situations are determined in the analysis. The feature of the temperature field is preliminarily achieved through a comparative study between the actual measurement and the finite element analysis. The computed results are in good consistence with the actual measurement results, with the maximum difference within 2 ℃. This indicates that the theoretical calculation method is reliable and it provides a foundation for further research on temperature field distribution in the steel-concrete composite box girder.展开更多
Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increas...Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increase in temperature due to high specific energy,which can lead to surface thermal damage.Therefore,ensuring control over the surface integrity of workpieces during grinding becomes a critical concern.This necessitates the development of temperature field models that consider various parameters,such as workpiece materials,grinding wheels,grinding parameters,cooling methods,and media,to guide industrial production.This study thoroughly analyzes and summarizes grinding temperature field models.First,the theory of the grinding temperature field is investigated,classifying it into traditional models based on a continuous belt heat source and those based on a discrete heat source,depending on whether the heat source is uniform and continuous.Through this examination,a more accurate grinding temperature model that closely aligns with practical grinding conditions is derived.Subsequently,various grinding thermal models are summarized,including models for the heat source distribution,energy distribution proportional coefficient,and convective heat transfer coefficient.Through comprehensive research,the most widely recognized,utilized,and accurate model for each category is identified.The application of these grinding thermal models is reviewed,shedding light on the governing laws that dictate the influence of the heat source distribution,heat distribution,and convective heat transfer in the grinding arc zone on the grinding temperature field.Finally,considering the current issues in the field of grinding temperature,potential future research directions are proposed.The aim of this study is to provide theoretical guidance and technical support for predicting workpiece temperature and improving surface integrity.展开更多
In the analysis of functionally graded materials （FGMs）, the uncoupled approach is used broadly, which is based on homogenized material property and ignores the effect Of local micro-structural interaction. The high...In the analysis of functionally graded materials （FGMs）, the uncoupled approach is used broadly, which is based on homogenized material property and ignores the effect Of local micro-structural interaction. The higher-order theory for FGMs （HOTFGM） is a coupled approach that explicitly takes the effect of micro-structural gradation and the local interaction of the spatially variable inclusion phase into account. Based on the HOTFGM, this article presents a quadrilateral element-based method for the calculation of multi-scale temperature field （QTF）. In this method, the discrete cells are quadrilateral including rectangular while the surface-averaged quantities are the primary variables which replace the coefficients employed in the temperature function. In contrast with the HOTFGM, this method improves the efficiency, eliminates the restriction of being rectangular cells and expands the solution scale. The presented results illustrate the efficiency of the QTF and its advantages in analyzing FGMs.展开更多
Objective and Impact Statement:High-intensity focused ultrasound(HIFU)therapy is a promising noninvasive method that induces coagulative necrosis in diseased tissues through thermal and cavitation effects,while avoidi...Objective and Impact Statement:High-intensity focused ultrasound(HIFU)therapy is a promising noninvasive method that induces coagulative necrosis in diseased tissues through thermal and cavitation effects,while avoiding surrounding damage to surrounding normal tissues.Introduction:Accurate and real-time acquisition of the focal region temperature field during HIFU treatment marked enhances therapeutic efficacy,holding paramount scientific and practical value in clinical cancer therapy.Methods:In this paper,we initially designed and assembled an integrated HIFU system incorporating diagnostic,therapeutic,and temperature measurement functionalities to collect ultrasound echo signals and temperature variations during HIFU therapy.Furthermore,we introduced a novel multimodal teacher-student model approach,which utilizes the shared self-expressive coefficients and the deep canonical correlation analysis layer to aggregate each modality data,then through knowledge distillation strategies,transfers the knowledge from the teacher model to the student model.Results:By investigating the relationship between the phantoms,in vitro,and in vivo ultrasound echo signals and temperatures,we successfully achieved real-time reconstruction of the HIFU focal 2D temperature field region with a maximum temperature error of less than 2.5℃.Conclusion:Our method effectively monitored the distribution of the HIFU temperature field in real time,providing scientifically precise predictive schemes for HIFU therapy,laying a theoretical foundation for subsequent personalized treatment dose planning,and providing efficient guidance for noninvasive,nonionizing cancer treatment.展开更多
H13 powder is cladded on steel P20 （base） by continuous COe laser, and the influence of technological pa rameters such as the laser power is analyzed. The 3-D model of synchronous powder feeding is built under Gauss...H13 powder is cladded on steel P20 （base） by continuous COe laser, and the influence of technological pa rameters such as the laser power is analyzed. The 3-D model of synchronous powder feeding is built under Gauss heat source. The simulative results in the heat affected zone are compared with the experimental ones, and the average er rors of width and depth are 15% and 4.5%, respectively. It is found that the simulative results provide basic data for investigating of laser cladding further.展开更多
Based on the thermal conduction equations, the three-dimensional （3D） temperature field of a work roll was investigated using finite element method （FEM）. The variations in the surface temperature of the work roll...Based on the thermal conduction equations, the three-dimensional （3D） temperature field of a work roll was investigated using finite element method （FEM）. The variations in the surface temperature of the work roll during hot strip rolling were described, and the thermal stress field of the work roll was also analyzed. The results showed that the highest roll surface temperature is 593 ℃, and the difference between the minimum and maximum values of thermal stress of the work roll surface is 145.7 MPa. Furthermore, the results of this analysis indicate that temperature and thermal stress are useful parameters for the investigation of roll thermal fatigue and also for improving the quality of strip during rolling.展开更多
A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and t...A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and temperature fields. The numerical simudation was performed using FEMLAB. The comparison of the calculations using the proposed model with experimental results showed a very good correlation. The effects of the heating parameters in high frequency induction such as the distance between the plate and the coil, the applied current, the frequency, and the turns of the coil on the temperature profiles developed in the plate were also discussed using the established model.展开更多
The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element （FE） model. By comparing the measured result with the simulated values, it is found that they ...The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element （FE） model. By comparing the measured result with the simulated values, it is found that they fit close to each other, which indicates this FE model is effective. Based on this model, the effects of roll gap （t） and roll radius （R） on solidification were simulated. The simulated results give the relationship between t or R and the position of the freezing point. The larger the t is and the smaller the R is, the closer the position of the freezing point is to the exit.展开更多
The multi-piped freezing method is usually applied in artificial ground freezing （AGF） projects to fulfill special construction requirements, such as two-, three-, or four-piped freezing. Based on potential superpos...The multi-piped freezing method is usually applied in artificial ground freezing （AGF） projects to fulfill special construction requirements, such as two-, three-, or four-piped freezing. Based on potential superposition theory, this paper gives analytical solutions to steady-state frozen temperature for two, three, and four freezing pipes with different temperatures and arranged at random. Specific solutions are derived for some particular arrangements, such as three freezing pipes in a linear arrangement with equal or unequal spacing, right and isosceles triangle arrangements, four freezing pipes in a linear arrangement with equal spacing, and rhombus and rectangle arrangements. A comparison between the analytical solutions and numerical thermal analysis shows that the analytical solutions are sufficiently precise. As a part of the theory of AGF, the analytical solutions of temperature fields for multi-piped freezing with arbitrary layouts and different temperatures of freezing pipes are approached for the first time.展开更多
Pipe cooling is an effective method of mass concrete temperature control, but its accurate and convenient numerical simulation is still a cumbersome problem. An improved embedded model, considering the water temperatu...Pipe cooling is an effective method of mass concrete temperature control, but its accurate and convenient numerical simulation is still a cumbersome problem. An improved embedded model, considering the water temperature variation along the pipe, was proposed for simulating the temperature field of early-age concrete structures containing cooling pipes. The improved model was verified with an engineering example. Then, the p-version self-adaption algorithm for the improved embedded model was deduced, and the initial values and boundary conditions were examined. Comparison of some numerical samples shows that the proposed model can provide satisfying precision and a higher efficiency. The analysis efficiency can be doubled at the same precision, even for a large-scale element. The p-version algorithm can fit grids of different sizes for the temperature field simulation. The convenience of the proposed algorithm lies in the possibility of locating more pipe segments in one element without the need of so regular a shape as in the explicit model.展开更多
The inertia friction welding process is a non-linear process because of the interaction between the temperature field and the material properties as well as the friction force. A thermo-mechanical coupled finite eleme...The inertia friction welding process is a non-linear process because of the interaction between the temperature field and the material properties as well as the friction force. A thermo-mechanical coupled finite element model is established to simulate the temperature field of this process. The transient temperature distribution during the inertia friction welding process of two similar workpieces of GH4169 alloy is calculated. The region of the circular cross-section of the workpiece is divided into a number of four-nodded isoparametric elements. In this model, the temperature dependent thermal properties, time dependent heat inputs, contact condition of welding interface, and deformation of the flash were considered. At the same time, the convection and radiation heat losses at the surface of the workpieces were also considered. A temperature data acquisition system was developed. The temperature at some position near the welding interface was measured using this system. The calculated temperature agrees well with the experimental data. The deformation of the flash and the factor affecting the temperature distribution at the welding interface are also discussed.展开更多
The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is pr...The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is proposed using finite difference method,based on the partly homogenization hypothesis of material,to predict temperature field in the process of drilling unidirectional carbon fiber/epoxy(C/E)composites.According to the drilling feed motion,drilling process is divided into four stages to study the temperature distributing characteristics.The results show that the temperature distribution predicted by numerical study has a good agreement with the experimental results.The temperature increases with increasing the drilling depth,and the burn phenomena is observed due to the heat accumulation,especially at the drill exit.Due to the fiber orientation,an elliptical shape of the temperature field along the direction is found for both numerical and experimental studies of C/E composites drilling process.展开更多
基金supported by the Project of National Natural Science Foundation of China under Grant 52077122。
文摘With the continuous upgrading of traditional manufacturing industries and the rapid rise of emerging technology fields,the performance requirements for the permanent magnet synchronous motors(PMSMs)have become higher and higher.The importance of fast and accurate electromagnetic thermal coupling analysis of such motors becomes more and more prominent.In view of this,the surfacemounted PMSM(SPMSM)equipped with unequally thick magnetic poles is taken as the main object and its electromagnetic thermal coupling analytical model(ETc AM)is investigated.First,the electromagnetic analytical model(EAM)is studied based on the modified subdomain method.It realizes the fast calculation of key electromagnetic characteristics.Subsequently,the 3D thermal analytical model(TAM)is developed by combining the EAM,the lumped parameter thermal network method(LPTNM),and the partial differential equation of heat flux.It realizes the fast calculation of key thermal characteristics in 3D space.Further,the information transfer channel between EAM and TAM is built with reference to the intrinsic connection between electromagnetic field and temperature field.Thereby,the novel ETcAM is proposed to realize the fast and accurate prediction of electromagnetic and temperature fields.Besides,ETcAM has a lot to commend it.One is that it well accounts for the complex structure,saturation,and heat exchange behavior.Second,it saves a lot of computer resources.It offers boundless possibilities for initial design,scheme evaluation,and optimization of motors.Finally,the validity,accuracy,and practicality of this study are verified by simulation and experiment.
基金supported by National Natural Science Foundation of China(52274323 and 524743495)the Postdoctoral Fellowship Program of CPSF under Grant Number GZC20240231.
文摘In the electroslag remelting(ESR)process,it mainly relies on thermal experiments or analysis via mechanistic models to realize the physical fields simulation of the electromagnetic field and temperature field coupled transfer,which has the limitations of high cost,a large amount of calculating data and high computing power requirements.A novel network based on physics-informed neural network(PINN)was designed to realize the fast and high-fidelity prediction of the distribution of electromagnetic field and temperature field in ESR process.The physical laws were combined with the deep learning network through PINN,and physical constraints were embedded to achieve effective solution of partial differential equations(PDEs).PINN was used to minimize the loss function consisting of data error,physical information error and boundary condition error.The physical laws and boundary condition constraints in the ESR process were considered to maintain high PDE solution accuracy under different spatial and temporal resolutions.Automatic differentiation(Autodiff)technique and gradient descent algorithm were used to optimize the network parameters.The experimental results show that compared with the mechanistic models,PINN can effectively replace thermal experiments to realize the physical field simulation of ESR process with only a few experimental data,which can avoid the disadvantages of pure data-driven network simulation that requires a large amount of training data.Moreover,the solution of PINN has good physical interpretability and reliability of simulation results.For simulating electromagnetic field and temperature field distribution,the training time of the network is only 140 and 203 s,and the regression indicators of root mean square error can reach 12.65 and 13.76,respectively.
基金supported in part by the National Key Research and Development Program of China(2022YFB3304900)in part by the National Natural Science Foundation of China(62394340 and 62073340)in part by the Science and Technology Innovation Program of Hunan Province(2022JJ10083).
文摘With the intelligent transformation of process manufacturing,accurate and comprehensive perception information is fundamental for application of artificial intelligence methods.In zinc smelting,the fluidized bed roaster is a key piece of large-scale equipment and plays a critical role in the manufacturing industry;its internal temperature field directly determines the quality of zinc calcine and other related products.However,due to its vast spatial dimensions,the limited observation methods,and the complex multiphase,multifield coupled reaction atmosphere inside it,accurately and timely perceiving its temperature field remains a significant challenge.To address these challenges,a spatial-temporal reduced-order model(STROM)is proposed,which can realize fast and accurate temperature field perception based on sparse observation data.Specifically,to address the difficulty in matching the initial physical field with the sparse observation data,an initial field construction based on data assimilation(IFCDA)method is proposed to ensure that the initial conditions of the model can be matched with the actual operation state,which provides a basis for constructing a high-precision computational fluid dynamics(CFD)model.Then,to address the high simulation cost of high-precision CFD models under full working conditions,a high uniformity(HU)-orthogonal test design(OTD)method with the centered L2 deviation is innovatively proposed to ensure high information coverage of the temperature field dataset under typical working conditions in terms of multiple factors and levels of the component,feed,and blast parameters.Finally,to address the difficulty in real-time and accurate temperature field prediction,considering the spatial correlation between the observed temperature and the temperature field,as well as the dynamic correlation of the observed temperature in the time dimension,a spatial-temporal predictive model(STPM)is established,which realizes rapid prediction of the temperature field through sparse observa-tion data.To verify the accuracy and validity of the proposed method,CFD model validation and reduced-order model prediction experiments are designed,and the results show that the proposed method can realize high-precision and fast prediction of the roaster temperature field under different working conditions through sparse observation data.Compared with the CFD model,the prediction root-mean-square error(RMSE)of STROM is less than 0.038,and the computational efficiency is improved by 3.4184×10^(4)times.In particular,STROM also has a good prediction ability for unmodeled conditions,with a prediction RMSE of less than 0.1089.
基金funded by the key research on industrialization technologies of low-cost highenergy-density cathode materials(project number:2023GY008)the Sichuan Provincial Science and Technology Program(project number:2024NSFSC1406).
文摘To address the issue of uneven temperature distribution in shale gas oil-based drill cuttings pyrolysis furnaces,a numerical model was developed using Fluent software.The effects of nitrogen flow rate,heating tube spacing,and furnace dimensions on the internal temperature field were thoroughly analyzed from a mechanistic perspective.The results indicated that non-uniform radiation from the heating tubes and flow disturbances induced by the nitrogen stream were the primary causes of localized heat concentration.Under no-load conditions,the maximum deviation between simulated and on-site measured temperatures was 1.5%,validating the model’s accuracy.Further-more,this study investigated the trade-offs between temperature uniformity,energy consumption,and construction costs.The findings provide a crucial design basis and a reliable simulation platform for developing and optimizing pyrolysis equipment.
基金supported in part by the Key Program of National Natural Science Foundation of China(62033014)the Application Projects of Integrated Standardization and New Paradigm for Intelligent Manufacturing from the Ministry of Industry and Information Technology of China in 2016the Fundamental Research Funds for the Central Universities of Central South University(2021zzts0700).
文摘In the industrial roller kiln,the time-delay characteristic in heat transfer causes the temperature field to be affected by both the current and historical temperature states.It presents a poor control performance and brings a significant challenge to the process precise control.Considering high complexity of precise modeling,a data-driven time-delay optimal control method for temperature field of roller kiln is proposed based on a large amount of process data.First,the control challenges and problem description brought by time-delay are demonstrated,where the cost function for the time-delay partial differential equation system is constructed.To obtain the optimal control law,the policy iteration in adaptive dynamic programming is adopted to design the time-delay temperature field controller,and neural network is used for the critic network in policy iteration to approximate the optimal time-delay cost function.The closed-loop system stability is proved by designing the Lyapunov function which contains the time-delay information.Finally,through establishing the time-delay temperature field model for roller kiln,the effectiveness and convergence of the proposed method is verified and proved.
基金Supported by National Natural Science Foundation of China (Grant Nos. U2141247, 52322504)Chongqing Graduate Research Innovation Project (Grant No. CYB23023)。
文摘The accessory gearbox is a vital component of aviation engines, and its power loss, flow characteristics, and temperature distribution significantly influence engine performance, particularly under high-temperature and high-speed conditions. However, research on the thermal and flow characteristics of entire transmission systems remains limited. This study presents a mathematical model designed to evaluate power loss and heat generation within the transmission system of an accessory gearbox. The Moving Particle Semi-Implicit(MPS) method, a Lagrangian numerical technique for fluid dynamics, was utilized to calculate the flow field of the gearbox and determine the surface convective heat transfer coefficient under stable flow conditions. Subsequently, a three-dimensional finite element thermal network method was employed to calculate the gearbox temperature distribution. This method captures detailed temperature fields of key components while estimating other components using lumped parameters, effectively balancing accuracy and efficiency in temperature field calculations. The results indicate that rotational speed has a greater impact on total power loss than the oil inlet temperature. The bevel gears, which are responsible for power input, along with the input shaft bearings, are the primary contributors to power loss, collectively accounting for nearly 50% of the total power loss. This research introduces a predictive method for examining the thermal and flow characteristics of aviation transmission systems, facilitating rapid forecasting of the flow field, temperature distribution, and power consumption.
文摘A mathematical model is developed for simulating the heat transferring behavior in a direct metal laser sintering process. The model considers the thermal phenomena involved in the process, including conduction, radiation, and convection. A formula for the calculation of the heat conductivity of a sintering system containing solid phase, liquid phase, and gas phase is given. Due to the continuous movement of the laser beam, a local coordinate system centered on the laser beam is used to simplify the analytical calculation. Assuming that it is approximately a Gaussian laser beam, the heat conduction equation is resolved based on the assumption of the thermal insulating boundary conditions and the fixed thermal physical parameters. The FORTRAN language is employed to compile the program to simulate the temperature field in the direct copper powder sintering process. It shows a good agreement with the preliminary experimental results.[KH3/4D]
文摘Aim To analyse the static temperature field ofthe solid rubber tire(SRT).Methods The mechanical and thermal FE models were developed and analyzed respectively with the FE software ANSYS.Results The maximum temperature becomes higher with the higher with the higher velocity of tire and scales down slightly with the higher convection coefficients.The mixed models are reasonable.Conclusion The study on static temperature field is important and reasonable.It gives the fundament for life analysis of SRT.
文摘The solar temperature field of a large three-span continuous bridge with steel-concrete composite box girder and variable cross-section is measured to verify a calculation method for the temperature field of steel-concrete composite beams. The test results show that the temperature of an external steel web- plate is higher than that of an internal web-plate due to the difference in solar radiation. Air temperature inside the box matches the average temperature of the whole steel box. Based on actual measurements, a transient thermal analysis with multiple boundary conditions is also carried out by a software program ANSYS. Convective boundary situation and states of solar radiation on steel web plates in different situations are determined in the analysis. The feature of the temperature field is preliminarily achieved through a comparative study between the actual measurement and the finite element analysis. The computed results are in good consistence with the actual measurement results, with the maximum difference within 2 ℃. This indicates that the theoretical calculation method is reliable and it provides a foundation for further research on temperature field distribution in the steel-concrete composite box girder.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.52205481,51975305 and 52105457)Shandong Natural Science Foundation(Grant Nos.ZR2020ME158,ZR2023QE057,ZR2022QE028,ZR2021QE116,ZR2020KE027,and ZR2022QE159)+1 种基金Qingdao Science and Technology Planning Park Cultivation Plan(23-1-5-yqpy-17-qy)China Postdoctral Science Foundation(2021M701810).
文摘Grinding is a crucial process in machining workpieces because it plays a vital role in achieving the desired precision and surface quality.However,a significant technical challenge in grinding is the potential increase in temperature due to high specific energy,which can lead to surface thermal damage.Therefore,ensuring control over the surface integrity of workpieces during grinding becomes a critical concern.This necessitates the development of temperature field models that consider various parameters,such as workpiece materials,grinding wheels,grinding parameters,cooling methods,and media,to guide industrial production.This study thoroughly analyzes and summarizes grinding temperature field models.First,the theory of the grinding temperature field is investigated,classifying it into traditional models based on a continuous belt heat source and those based on a discrete heat source,depending on whether the heat source is uniform and continuous.Through this examination,a more accurate grinding temperature model that closely aligns with practical grinding conditions is derived.Subsequently,various grinding thermal models are summarized,including models for the heat source distribution,energy distribution proportional coefficient,and convective heat transfer coefficient.Through comprehensive research,the most widely recognized,utilized,and accurate model for each category is identified.The application of these grinding thermal models is reviewed,shedding light on the governing laws that dictate the influence of the heat source distribution,heat distribution,and convective heat transfer in the grinding arc zone on the grinding temperature field.Finally,considering the current issues in the field of grinding temperature,potential future research directions are proposed.The aim of this study is to provide theoretical guidance and technical support for predicting workpiece temperature and improving surface integrity.
基金National Natural Science Foundation of China (2009ZB52028,05C52013)Ph.D. Programs Foundation of Ministry of Education of China (20070287039)
文摘In the analysis of functionally graded materials （FGMs）, the uncoupled approach is used broadly, which is based on homogenized material property and ignores the effect Of local micro-structural interaction. The higher-order theory for FGMs （HOTFGM） is a coupled approach that explicitly takes the effect of micro-structural gradation and the local interaction of the spatially variable inclusion phase into account. Based on the HOTFGM, this article presents a quadrilateral element-based method for the calculation of multi-scale temperature field （QTF）. In this method, the discrete cells are quadrilateral including rectangular while the surface-averaged quantities are the primary variables which replace the coefficients employed in the temperature function. In contrast with the HOTFGM, this method improves the efficiency, eliminates the restriction of being rectangular cells and expands the solution scale. The presented results illustrate the efficiency of the QTF and its advantages in analyzing FGMs.
基金supported in part by the Natural Science Foundation of China(No.U22A20259)the Shenzhen Basic Science Research(No.JCYJ20200109110006136)the Interdisciplinary Research Program of Hust 2023JCYJ043.
文摘Objective and Impact Statement:High-intensity focused ultrasound(HIFU)therapy is a promising noninvasive method that induces coagulative necrosis in diseased tissues through thermal and cavitation effects,while avoiding surrounding damage to surrounding normal tissues.Introduction:Accurate and real-time acquisition of the focal region temperature field during HIFU treatment marked enhances therapeutic efficacy,holding paramount scientific and practical value in clinical cancer therapy.Methods:In this paper,we initially designed and assembled an integrated HIFU system incorporating diagnostic,therapeutic,and temperature measurement functionalities to collect ultrasound echo signals and temperature variations during HIFU therapy.Furthermore,we introduced a novel multimodal teacher-student model approach,which utilizes the shared self-expressive coefficients and the deep canonical correlation analysis layer to aggregate each modality data,then through knowledge distillation strategies,transfers the knowledge from the teacher model to the student model.Results:By investigating the relationship between the phantoms,in vitro,and in vivo ultrasound echo signals and temperatures,we successfully achieved real-time reconstruction of the HIFU focal 2D temperature field region with a maximum temperature error of less than 2.5℃.Conclusion:Our method effectively monitored the distribution of the HIFU temperature field in real time,providing scientifically precise predictive schemes for HIFU therapy,laying a theoretical foundation for subsequent personalized treatment dose planning,and providing efficient guidance for noninvasive,nonionizing cancer treatment.
基金Item Sponsored by Fund of Office of Science and Technology of Zhejiang Province of China(2008C31041)
文摘H13 powder is cladded on steel P20 （base） by continuous COe laser, and the influence of technological pa rameters such as the laser power is analyzed. The 3-D model of synchronous powder feeding is built under Gauss heat source. The simulative results in the heat affected zone are compared with the experimental ones, and the average er rors of width and depth are 15% and 4.5%, respectively. It is found that the simulative results provide basic data for investigating of laser cladding further.
基金Item Sponsored by National Natural Science Foundation of China (50534020)
文摘Based on the thermal conduction equations, the three-dimensional （3D） temperature field of a work roll was investigated using finite element method （FEM）. The variations in the surface temperature of the work roll during hot strip rolling were described, and the thermal stress field of the work roll was also analyzed. The results showed that the highest roll surface temperature is 593 ℃, and the difference between the minimum and maximum values of thermal stress of the work roll surface is 145.7 MPa. Furthermore, the results of this analysis indicate that temperature and thermal stress are useful parameters for the investigation of roll thermal fatigue and also for improving the quality of strip during rolling.
文摘A mathematical model was established for the temperature field developed during high frequency induction heating （HFIH） by Maxwell＇s equations. It required solving the coupled equations of the electromagnetic and temperature fields. The numerical simudation was performed using FEMLAB. The comparison of the calculations using the proposed model with experimental results showed a very good correlation. The effects of the heating parameters in high frequency induction such as the distance between the plate and the coil, the applied current, the frequency, and the turns of the coil on the temperature profiles developed in the plate were also discussed using the established model.
文摘The temperature field of stainless steel during twin-roll strip casting was simulated by experiment and a finite element （FE） model. By comparing the measured result with the simulated values, it is found that they fit close to each other, which indicates this FE model is effective. Based on this model, the effects of roll gap （t） and roll radius （R） on solidification were simulated. The simulated results give the relationship between t or R and the position of the freezing point. The larger the t is and the smaller the R is, the closer the position of the freezing point is to the exit.
基金Project supported by the National Natural Science Foundation of China （Nos. 51178336 and 51478340）, the Natural Science Foundation of Zhejiang Province, China （No. LZ13E080002）, and the China Ministry of Communications Construction Science ＆ Technology Projects （No. 2013318R11300）
文摘The multi-piped freezing method is usually applied in artificial ground freezing （AGF） projects to fulfill special construction requirements, such as two-, three-, or four-piped freezing. Based on potential superposition theory, this paper gives analytical solutions to steady-state frozen temperature for two, three, and four freezing pipes with different temperatures and arranged at random. Specific solutions are derived for some particular arrangements, such as three freezing pipes in a linear arrangement with equal or unequal spacing, right and isosceles triangle arrangements, four freezing pipes in a linear arrangement with equal spacing, and rhombus and rectangle arrangements. A comparison between the analytical solutions and numerical thermal analysis shows that the analytical solutions are sufficiently precise. As a part of the theory of AGF, the analytical solutions of temperature fields for multi-piped freezing with arbitrary layouts and different temperatures of freezing pipes are approached for the first time.
基金supported by the National Natural Science Foundation of China(Grant No.51109071)
文摘Pipe cooling is an effective method of mass concrete temperature control, but its accurate and convenient numerical simulation is still a cumbersome problem. An improved embedded model, considering the water temperature variation along the pipe, was proposed for simulating the temperature field of early-age concrete structures containing cooling pipes. The improved model was verified with an engineering example. Then, the p-version self-adaption algorithm for the improved embedded model was deduced, and the initial values and boundary conditions were examined. Comparison of some numerical samples shows that the proposed model can provide satisfying precision and a higher efficiency. The analysis efficiency can be doubled at the same precision, even for a large-scale element. The p-version algorithm can fit grids of different sizes for the temperature field simulation. The convenience of the proposed algorithm lies in the possibility of locating more pipe segments in one element without the need of so regular a shape as in the explicit model.
文摘The inertia friction welding process is a non-linear process because of the interaction between the temperature field and the material properties as well as the friction force. A thermo-mechanical coupled finite element model is established to simulate the temperature field of this process. The transient temperature distribution during the inertia friction welding process of two similar workpieces of GH4169 alloy is calculated. The region of the circular cross-section of the workpiece is divided into a number of four-nodded isoparametric elements. In this model, the temperature dependent thermal properties, time dependent heat inputs, contact condition of welding interface, and deformation of the flash were considered. At the same time, the convection and radiation heat losses at the surface of the workpieces were also considered. A temperature data acquisition system was developed. The temperature at some position near the welding interface was measured using this system. The calculated temperature agrees well with the experimental data. The deformation of the flash and the factor affecting the temperature distribution at the welding interface are also discussed.
基金Projects(51475073,51605076,51875079)supported by the National Natural Science Foundation of ChinaProject(2017YFB1301701)supported by the National Key Research and Development Program of China
文摘The phenomenon of heat accumulation and transportation in the composite materials is a very typical and critical issue during drilling process.In this study,a three-dimensional temperature field prediction model is proposed using finite difference method,based on the partly homogenization hypothesis of material,to predict temperature field in the process of drilling unidirectional carbon fiber/epoxy(C/E)composites.According to the drilling feed motion,drilling process is divided into four stages to study the temperature distributing characteristics.The results show that the temperature distribution predicted by numerical study has a good agreement with the experimental results.The temperature increases with increasing the drilling depth,and the burn phenomena is observed due to the heat accumulation,especially at the drill exit.Due to the fiber orientation,an elliptical shape of the temperature field along the direction is found for both numerical and experimental studies of C/E composites drilling process.
