Solving the shortest tool length quickly under a known tool trajectory in multi-axis machining of complex channel parts is an urgent problem in industrial production. To solve this problem, a novel and efficient metho...Solving the shortest tool length quickly under a known tool trajectory in multi-axis machining of complex channel parts is an urgent problem in industrial production. To solve this problem, a novel and efficient method is proposed which is featured by extracting only a few necessary curves from the check surface instead of sampling the entire surface. By rotating and compressing the 3 D check surface relative to all tool postures, the boundaries of the area occupied by the 2 D compressed surfaces are the essential elements for determining the shortest tool length. A tracking-based numerical algorithm is introduced to efficiently solve the silhouette curves which are formed in compressing. To define the multi-taper shaped tool holding system(THS) which is commonly used in production, a characterization model for THS profile is established. A model for solving the shortest tool length is finally constructed based on the critical interference relationship between the THS profile and all compressed boundary curves. For acceleration, the boundary splines are segmented according to their knot vectors. Then a new concept called the axis-aligned tool length box(AATB) is introduced,which can provide a conservative range of tool length for a spline segment. By scanning the AATBs of all spline segments, the very few effective spline segments that may ultimately determine the shortest tool length are filtered out. This acceleration method makes the solution for the shortest tool length more focused and efficient. The results of experimental examples are also reported to validate the efficiency and accuracy of the proposed algorithm.展开更多
Surface miner, a continuous mining machine, is being manufactured in India and abroad owing to enhanced demand of production in various mining industries like coal, limestone, gypsum, bauxite etc. Different types of s...Surface miner, a continuous mining machine, is being manufactured in India and abroad owing to enhanced demand of production in various mining industries like coal, limestone, gypsum, bauxite etc. Different types of surface miners are manufactured today based on cutting drum placement and design specifications. Selective mining without drilling and blasting, high production and small size products are some of the prominent attractive features obtained with these moving marvels. This machine can be used with good efficiency in soft to medium hard rock (100-120 MPa). This paper synthesizes the different applications, equipment models, features offered, operating methods, cutting performance assessment models as well as typical production performance of surface miner in coal and limestone mines of India. Engine hour metre reading, diesel and pick consumptions are linearly influenced by production. The emphasis for future research is also brought out.展开更多
With the help of scanning electronic microscopy and X-ray diffraction, the relationships of microstructure characteristics, phase assemblage, and fracture micrograph of Al2O3/ZrO2 laminated ceramics were studied. Comp...With the help of scanning electronic microscopy and X-ray diffraction, the relationships of microstructure characteristics, phase assemblage, and fracture micrograph of Al2O3/ZrO2 laminated ceramics were studied. Compared with monolithic Al2O3/ZrO2 ceramics, the existence of surface compressive stresses greatly restrained the growth of ZrO2 and Al2O3 grains at high sinter temperature, fined the grain size, and increased the content of metastable t-ZrO2, which made the fracture transformation energy quantity 70% higher than that of the monolithic ceramics. The trans-granular and inter-granular fracture features were observed in the surface and center layers, which further verified that transformation toughening is the main mechanism, whereas, micro-crack toughening is helpful for enhancing fracture toughness.展开更多
The bonded-particle model （BPM） is commonly used in numerical analysis of the mechanical behavior of rock samples. Constructing a BPM model requires specification of a number of microstructural parame- ters, includi...The bonded-particle model （BPM） is commonly used in numerical analysis of the mechanical behavior of rock samples. Constructing a BPM model requires specification of a number of microstructural parame- ters, including the parallel-bond tensile strength, parallel-bond cohesion strength, parallel-bond effective modulus, parallel-bond friction angle, and parallel-bond stiffness ratio. These parameters cannot be eas- ily measured in the laboratory or directly related to either measurable or physical material parameters. Hence, a calibration process is required to choose the values to be used in simulations of physical systems. In this study, response surface methodology along with the central composite design approach is used to calibrate BPMs. The sensitivities of the microparameters related to the uniaxial compressive strength （UCS） and elasticity modulus （i.e., the macroscopic responses of the models） are thoroughly scrutinized. Numerical simulations are performed to carefully assess the performance of the model. It is found that the elasticity modulus is highly correlated with the parallel-bond effective modulus. In addition, the parallel- bond tensile and cohesion strengths are the two most significant microparameters with a considerable effect on the UCS. The predicted values determined by the proposed approach are in good agreement with the observed values, which verifies the applicability of the proposed method.展开更多
基金support of National Science and Technology Major Project of China (No. JPPTKF2016)。
文摘Solving the shortest tool length quickly under a known tool trajectory in multi-axis machining of complex channel parts is an urgent problem in industrial production. To solve this problem, a novel and efficient method is proposed which is featured by extracting only a few necessary curves from the check surface instead of sampling the entire surface. By rotating and compressing the 3 D check surface relative to all tool postures, the boundaries of the area occupied by the 2 D compressed surfaces are the essential elements for determining the shortest tool length. A tracking-based numerical algorithm is introduced to efficiently solve the silhouette curves which are formed in compressing. To define the multi-taper shaped tool holding system(THS) which is commonly used in production, a characterization model for THS profile is established. A model for solving the shortest tool length is finally constructed based on the critical interference relationship between the THS profile and all compressed boundary curves. For acceleration, the boundary splines are segmented according to their knot vectors. Then a new concept called the axis-aligned tool length box(AATB) is introduced,which can provide a conservative range of tool length for a spline segment. By scanning the AATBs of all spline segments, the very few effective spline segments that may ultimately determine the shortest tool length are filtered out. This acceleration method makes the solution for the shortest tool length more focused and efficient. The results of experimental examples are also reported to validate the efficiency and accuracy of the proposed algorithm.
文摘Surface miner, a continuous mining machine, is being manufactured in India and abroad owing to enhanced demand of production in various mining industries like coal, limestone, gypsum, bauxite etc. Different types of surface miners are manufactured today based on cutting drum placement and design specifications. Selective mining without drilling and blasting, high production and small size products are some of the prominent attractive features obtained with these moving marvels. This machine can be used with good efficiency in soft to medium hard rock (100-120 MPa). This paper synthesizes the different applications, equipment models, features offered, operating methods, cutting performance assessment models as well as typical production performance of surface miner in coal and limestone mines of India. Engine hour metre reading, diesel and pick consumptions are linearly influenced by production. The emphasis for future research is also brought out.
基金This work was financially supported by the National Natural Science Foundation of China (No.59995440).
文摘With the help of scanning electronic microscopy and X-ray diffraction, the relationships of microstructure characteristics, phase assemblage, and fracture micrograph of Al2O3/ZrO2 laminated ceramics were studied. Compared with monolithic Al2O3/ZrO2 ceramics, the existence of surface compressive stresses greatly restrained the growth of ZrO2 and Al2O3 grains at high sinter temperature, fined the grain size, and increased the content of metastable t-ZrO2, which made the fracture transformation energy quantity 70% higher than that of the monolithic ceramics. The trans-granular and inter-granular fracture features were observed in the surface and center layers, which further verified that transformation toughening is the main mechanism, whereas, micro-crack toughening is helpful for enhancing fracture toughness.
文摘The bonded-particle model （BPM） is commonly used in numerical analysis of the mechanical behavior of rock samples. Constructing a BPM model requires specification of a number of microstructural parame- ters, including the parallel-bond tensile strength, parallel-bond cohesion strength, parallel-bond effective modulus, parallel-bond friction angle, and parallel-bond stiffness ratio. These parameters cannot be eas- ily measured in the laboratory or directly related to either measurable or physical material parameters. Hence, a calibration process is required to choose the values to be used in simulations of physical systems. In this study, response surface methodology along with the central composite design approach is used to calibrate BPMs. The sensitivities of the microparameters related to the uniaxial compressive strength （UCS） and elasticity modulus （i.e., the macroscopic responses of the models） are thoroughly scrutinized. Numerical simulations are performed to carefully assess the performance of the model. It is found that the elasticity modulus is highly correlated with the parallel-bond effective modulus. In addition, the parallel- bond tensile and cohesion strengths are the two most significant microparameters with a considerable effect on the UCS. The predicted values determined by the proposed approach are in good agreement with the observed values, which verifies the applicability of the proposed method.
