In order to meet the requirements of accurate identification of surface defects on copper strip in industrial production,a detection model of surface defects based on machine vision,CSC-YOLO,is proposed.The model uses...In order to meet the requirements of accurate identification of surface defects on copper strip in industrial production,a detection model of surface defects based on machine vision,CSC-YOLO,is proposed.The model uses YOLOv4-tiny as the benchmark network.First,K-means clustering is introduced into the benchmark network to obtain anchor frames that match the self-built dataset.Second,a cross-region fusion module is introduced in the backbone network to solve the difficult target recognition problem by fusing contextual semantic information.Third,the spatial pyramid pooling-efficient channel attention network(SPP-E)module is introduced in the path aggregation network(PANet)to enhance the extraction of features.Fourth,to prevent the loss of channel information,a lightweight attention mechanism is introduced to improve the performance of the network.Finally,the performance of the model is improved by adding adjustment factors to correct the loss function for the dimensional characteristics of the surface defects.CSC-YOLO was tested on the self-built dataset of surface defects in copper strip,and the experimental results showed that the mAP of the model can reach 93.58%,which is a 3.37% improvement compared with the benchmark network,and FPS,although decreasing compared with the benchmark network,reached 104.CSC-YOLO takes into account the real-time requirements of copper strip production.The comparison experiments with Faster RCNN,SSD300,YOLOv3,YOLOv4,Resnet50-YOLOv4,YOLOv5s,YOLOv7,and other algorithms show that the algorithm obtains a faster computation speed while maintaining a higher detection accuracy.展开更多
Focusing on strip steel surface defects classification, a novel support vector machine with adjustable hyper-sphere （AHSVM） is formulated. Meanwhile, a new multi-class classification method is proposed. Originated f...Focusing on strip steel surface defects classification, a novel support vector machine with adjustable hyper-sphere （AHSVM） is formulated. Meanwhile, a new multi-class classification method is proposed. Originated from support vector data description, AHSVM adopts hyper-sphere to solve classification problem. AHSVM can obey two principles： the margin maximization and inner-class dispersion minimization. Moreover, the hyper-sphere of AHSVM is adjustable, which makes the final classification hyper-sphere optimal for training dataset. On the other hand, AHSVM is combined with binary tree to solve multi-class classification for steel surface defects. A scheme of samples pruning in mapped feature space is provided, which can reduce the number of training samples under the premise of classification accuracy, resulting in the improvements of classification speed. Finally, some testing experiments are done for eight types of strip steel surface defects. Experimental results show that multi-class AHSVM classifier exhibits satisfactory results in classification accuracy and efficiency.展开更多
The traditional inspection methods are mostly based on manual inspection which is very likely to make erroneous judgments due to personal subjectivity or eye fatigue, and can＇t satisfy the accuracy. To overcome these...The traditional inspection methods are mostly based on manual inspection which is very likely to make erroneous judgments due to personal subjectivity or eye fatigue, and can＇t satisfy the accuracy. To overcome these difficulties, we develop a machine vision inspection system. We first compare several kinds of methods for feature extraction and classification, and then present a real-time automated visual inspection system for copper strips surface （CSS） defects based on compound moment invariants and support vector machine （SVM）. The proposed method first processes images collected by hardware system, and then extracts feature characteristics based on grayscale characteristics and morphologic characteristics （Hu and Zernike compound moment invariants）. Finally, we use SVM to classify the CSS defects. Furthermore, performance comparisons among SVM, back propagation （BP） and radial basis function （RBF） neural networks have been involved. Experimental results show that the proposed approach achieves an accuracy of 95.8% in detecting CSS defects.展开更多
基金the Key Project of Basic Research of Yunnan Province(No.202101AS070016)。
文摘In order to meet the requirements of accurate identification of surface defects on copper strip in industrial production,a detection model of surface defects based on machine vision,CSC-YOLO,is proposed.The model uses YOLOv4-tiny as the benchmark network.First,K-means clustering is introduced into the benchmark network to obtain anchor frames that match the self-built dataset.Second,a cross-region fusion module is introduced in the backbone network to solve the difficult target recognition problem by fusing contextual semantic information.Third,the spatial pyramid pooling-efficient channel attention network(SPP-E)module is introduced in the path aggregation network(PANet)to enhance the extraction of features.Fourth,to prevent the loss of channel information,a lightweight attention mechanism is introduced to improve the performance of the network.Finally,the performance of the model is improved by adding adjustment factors to correct the loss function for the dimensional characteristics of the surface defects.CSC-YOLO was tested on the self-built dataset of surface defects in copper strip,and the experimental results showed that the mAP of the model can reach 93.58%,which is a 3.37% improvement compared with the benchmark network,and FPS,although decreasing compared with the benchmark network,reached 104.CSC-YOLO takes into account the real-time requirements of copper strip production.The comparison experiments with Faster RCNN,SSD300,YOLOv3,YOLOv4,Resnet50-YOLOv4,YOLOv5s,YOLOv7,and other algorithms show that the algorithm obtains a faster computation speed while maintaining a higher detection accuracy.
文摘Focusing on strip steel surface defects classification, a novel support vector machine with adjustable hyper-sphere （AHSVM） is formulated. Meanwhile, a new multi-class classification method is proposed. Originated from support vector data description, AHSVM adopts hyper-sphere to solve classification problem. AHSVM can obey two principles： the margin maximization and inner-class dispersion minimization. Moreover, the hyper-sphere of AHSVM is adjustable, which makes the final classification hyper-sphere optimal for training dataset. On the other hand, AHSVM is combined with binary tree to solve multi-class classification for steel surface defects. A scheme of samples pruning in mapped feature space is provided, which can reduce the number of training samples under the premise of classification accuracy, resulting in the improvements of classification speed. Finally, some testing experiments are done for eight types of strip steel surface defects. Experimental results show that multi-class AHSVM classifier exhibits satisfactory results in classification accuracy and efficiency.
基金Supported by the National Natural Science Foundation of China （No. 60872096） and the Fundamental Research Funds for the Central Universities （No. 2009B31914）.
文摘The traditional inspection methods are mostly based on manual inspection which is very likely to make erroneous judgments due to personal subjectivity or eye fatigue, and can＇t satisfy the accuracy. To overcome these difficulties, we develop a machine vision inspection system. We first compare several kinds of methods for feature extraction and classification, and then present a real-time automated visual inspection system for copper strips surface （CSS） defects based on compound moment invariants and support vector machine （SVM）. The proposed method first processes images collected by hardware system, and then extracts feature characteristics based on grayscale characteristics and morphologic characteristics （Hu and Zernike compound moment invariants）. Finally, we use SVM to classify the CSS defects. Furthermore, performance comparisons among SVM, back propagation （BP） and radial basis function （RBF） neural networks have been involved. Experimental results show that the proposed approach achieves an accuracy of 95.8% in detecting CSS defects.
