Optimizing pyrolysis processes is critical for improving the efficiency of pyrolysis furnaces.This study presents a strategy to enhance heat transfer through agitation,employing Fluent for detailed numerical simulatio...Optimizing pyrolysis processes is critical for improving the efficiency of pyrolysis furnaces.This study presents a strategy to enhance heat transfer through agitation,employing Fluent for detailed numerical simulation of the thermal behavior.The simulation results show strong agreement with experimental measurements of localized fluid temperature rise.Forced convection induced by impeller rotation significantly improves heat transfer between the fluid and the furnace walls,effectively reducing thermal stratification.At an impeller speed of 240 RPM,the axial temperature difference decreases from 200 K to 50 K compared with stationary conditions,while the average heat transfer coefficient increases by approximately 50%throughout the heating process.The swirl flow generated by impeller motion disrupts the thermal boundary layer,achieving a more uniform temperature distribution and faster thermal response.展开更多
A 3D mathematical model was established to investigate the gas-liquid two-phase flow in Ruhrstahl-Heraeus(RH)vacuum refining process.The flow characteristics of molten steel were calculated using the coupled standard...A 3D mathematical model was established to investigate the gas-liquid two-phase flow in Ruhrstahl-Heraeus(RH)vacuum refining process.The flow characteristics of molten steel were calculated using the coupled standard k-εmodel and volume of fluid model.The bubble distribution was tracked by discrete phase model.Electromagnetic field was applied in the up-leg snorkel to enhance the effect of vacuum refining.The effect of swirling flow nozzles combined with electromagnetic stirring(EMS)on the flow characteristics of molten steel and bubble distribution was analyzed.The erosion of the up-leg snorkel was compared.The results show that when the swirling flow nozzles are used,the bubbles exhibit a distinct adherent rising behavior,and the refining efficiency decreases.In addition,the electromagnetic field can significantly improve the refining efficiency,but it brings stronger erosion to the up-leg snorkel.Nevertheless,when using the swirling flow nozzles combined with EMS,the refining performance is further optimized,and the erosion of the up-leg snorkel is also reduced due to its characteristic of bubble distribution.Compared to conventional nozzles,the mixing time was shortened by 16.2%,the recirculation rate increased by 12.5%.and the swirling intensity was strengthened by 8.9%.展开更多
The current modified electro-Fenton system was designed to develop a more convenient and efficient undivided system for practical wastewater treatment.The system adopted a cathode portion that employed magnetic stirri...The current modified electro-Fenton system was designed to develop a more convenient and efficient undivided system for practical wastewater treatment.The system adopted a cathode portion that employed magnetic stirring instead of common oxygen gas diffusion or gas sparging to supply oxygen gas for the electrolyte solution.Key factors influencing the cathode fabrication and activit)were investigated.The degradation of acid fuchsine with a self-made graphite-polytetrafluorethylene cathode was studied using spectrophotometer.It was found that the cathode generated hydrogen peroxide with high current efficiency and the hydrogen peroxide yield of the cathode did not decay after 10 times reuse.With the Pt anode at a ferrous ion concentration of 0.5 mmol/L,a pH of 3,and using magnetic stirring,dye decolorization could be rapidly accomplished but the destruction of benzene rings and intermediates was fairly difficult.With a Fe anode,dye degradation was more complete.展开更多
An opposite combined vertical linear electromagnetic stirring(CV-LEMS)was proposed,which is applied in the final solidification zone of bloom continuous casting.The melt flow,heat transfer,and solidification under CV-...An opposite combined vertical linear electromagnetic stirring(CV-LEMS)was proposed,which is applied in the final solidification zone of bloom continuous casting.The melt flow,heat transfer,and solidification under CV-LEMS were investigated by establishing a three-dimensional numerical simulation model and a pilot continuous casting simulation experiment and compared with the conventional rotary electromagnetic stirring(REMS).The results show that a longitudinally symmetric linear magnetic field is formed in the liquid core of the bloom by applying CV-LEMS,which induces a strong longitudinal circulation flow both on the inner arc side and the outer arc side in the liquid core of the bloom.The height of the melt longitudinal effective mixing range under CV-LEMS reaches 0.9 m,which is greater than that of the REMS and makes up for the deficiency of REMS sensitivity to the position of the final solidification zone.CV-LEMS strongly promotes the mixing of upper melt with high temperature and the lower part melt with low temperature in the liquid core,improves the uniformity of melt temperature distribution and significantly increases the melt temperature near the solidification front,and the width of the liquid core increases by 4.2 mm at maximum.This shows that the appliction of CV-LEMS is more helpful to strengthen the feeding effect of the upper melt to the solidification shrinkage of the lower melt than the conventional REMS and inhibits the formation of porosity,shrinkage cavity and crack defects in the center of the bloom.展开更多
A coupled computational model of molten steel within the mold was developed,encompassing electromagnetic fields,fluid flow,heat transfer,shell formation,stress,and strain.The model was verified through comparison with...A coupled computational model of molten steel within the mold was developed,encompassing electromagnetic fields,fluid flow,heat transfer,shell formation,stress,and strain.The model was verified through comparison with plant measurements,showing reasonable agreement in electromagnetic field distribution,solidification endpoint,and shell thickness.Results indicate that coordinating the submerged entry nozzle(SEN)and mold electromagnetic stirring(M-EMS)effectively regulates the solidification quality of the initial shell.Adjusting M-EMS current frequency changes the impact position of the molten steel jet from the four-port SEN,while increasing current intensity reduces the jet impact intensity.Adjusting the M-EMS parameters can enhance the initial shell uniformity.Furthermore,in areas directly impacted by the steel jet from the four-port SEN,a relationship between brittle temperature range(BTR)width and total mechanical strain was found,and the larger the BTR width,the smaller the corresponding total mechanical strain.The BTR width provides a discriminant method to avoid hot tearing.Appropriate M-EMS parameters are obtained and applied,and the plant trials show a significant improvement in hot tearing near the surface of round blooms.展开更多
Taking into account the characteristics of non-Newtonian fluids and the influence of latent heat of wax crystallization,this study establishes physical and mathematical models for the synergy of tubular heating and me...Taking into account the characteristics of non-Newtonian fluids and the influence of latent heat of wax crystallization,this study establishes physical and mathematical models for the synergy of tubular heating and mechanical stirring during the waxy crude oil heating process.Numerical calculations are conducted using the sliding grid technique and FVM.The focus of this study is on the impact of stirring rate(τ),horizontal deflection angle(θ1),vertical deflection angle(θ2),and stirring diameter(D)on the heating effect of crude oil.Our results show that asτincreases from 200 rpm to 500 rpm and D increases from 400 mm to 600 mm,there is an improvement in the average crude oil temperature and temperature uniformity.Additionally,heating efficiency increases by 0.5%and 1%,while the volume of the low-temperature region decreases by 57.01 m^(3) and 36.87 m3,respectively.Asθ1 andθ2 increase from 0°to 12°,the average crude oil temperature,temperature uniformity,and heating efficiency decrease,while the volume of the low-temperature region remains basically the same.Grey correlation analysis is used to rank the importance of stirring parameters in the following order:τ>θ1>θ2>D.Subsequently,multiple regression analysis is used to quantitatively describe the relationship between different stirring parameters and heat transfer evaluation indices through equations.Finally,based on entropy generation minimization,the stirring parameters with optimal heat transfer performance are obtained when τ=350 rpm,θ1=θ2=0°,and D=500 mm.展开更多
The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-s...The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-solid technology coupled with different types of electromagnetic stirring was applied to regulate the undesirable solidified dendritic microstructure and facilitate the composites’mechanical properties.The spheroidization and refinement of Mg_(2)Si andα-Al matrix in SM(semi-solid)+RES(rotate electromagnetic stirring)sample and SM+SHES(single winding helical electromagnetic stirring)sample are realized under the effect of fused dendrite arm,the decreased critical nucleate radius,and the increased nucleation rate and extra supercooling degree induced by electromagnetic stirring.The Mg_(2)Si phase in the SM+RES sample and SM+SHES sample is refined by 73.4%and 75.7%,respectively compared to the AC(as-cast)sample.Besides,the single winding electromagnetic stirring can lead to more homogeneously distributed physical fields,lower temperature gradient,and more significant mass transfer,mainly responsible for the more homogeneous distributed reinforced finer Mg_(2)Si particles in the SM+SHES sample.Moreover,both the tensile properties and hardness of modified semi-solid composites are improved through electromagnetic stirring.Compared with RES,the improvement effect of SHES is more excellent.The SM+SHES sample possesses the highest Brinell hardness(124.7 HB),and its quality index of tensile properties is 5.73%and 82.2%higher than that of the SM+RES and AC samples,respectively.展开更多
The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification pro...The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification process of the Al—2Sc alloy controlled by a novel PMS using NdFeB permanent magnets under various rotation speeds(0,50,100 and 150 r/min).The simulated results reveal that the maximum electromagnetic force increases proportionally from 4.14 to 12.39 kN/m^(3)and the maximum tangential velocity increases from 0.13 to 0.36 m/s when the rotation speed of PMS enhances from 50 to 150 r/min in the ingot melt.Besides,the experimental results demonstrate that PMS can achieve a uniform distribution of blocky Al_(3)Sc precipitated phase in the longitudinal direction under the impact of a forced fluid flow.Moreover,increasing rotation speed of PMS is beneficial to refining aluminum grain size significantly and decreasing the texture intensity in the alloy.In addition,the Brinell hardness of Al-2Sc alloy is increased by 33%to 27.8 HB and the tensile strength is enhanced by 34%-128.2 MPa,due to the improved distribution of the strengthening Al_(3)SC phase and the grain refinement of Al matrix under the impact of PMS.This work provides an effective application of NdFeB permanent magnets in the metal cast field.展开更多
Membrane fouling is the primary resistance to the continuous production of stirred membrane reactors.This work presents a laser-enhanced high-magnification telecentric imaging system(LEHTIS),which uses a high-magnific...Membrane fouling is the primary resistance to the continuous production of stirred membrane reactors.This work presents a laser-enhanced high-magnification telecentric imaging system(LEHTIS),which uses a high-magnification telecentric lens and laser-enhanced illumination to invasively capture the motion of particles on the membrane surface or near the membrane.The problems of working distance and particle interference in the stirred membrane reactor are solved to achieve the purpose of in-situ monitoring of membrane fouling.This method is suitable for high flow rates,high solid holdup,and small particle size systems,and the dynamic motion and accumulation of particles are preliminarily analyzed.It shows that the accumulation and desorption of particles on the membrane surface are related to the physical properties of the membrane surface.There is an intermittent rotational movement in the flow field near the membrane,and it tends to stabilize over time.The filtration process can be assessed by monitoring changes in the overall velocity and acceleration of particles near the membrane.The analysis of forces acting on individual particles is compared and validated with the force balance model to correct and accurately apply it to stirred membrane reactors.The development of LEHTIS provides an effective tool for in-situ monitoring of membrane fouling and optimizing the stirred membrane reactors for industrial applications.展开更多
A novel mechanical stirring-assisted double-melt in-situ reaction casting process was developed to prepare Cu-1TiB2(wt%)composites.The effects of preparation parameters(melting reaction temperature,stirring rate and s...A novel mechanical stirring-assisted double-melt in-situ reaction casting process was developed to prepare Cu-1TiB2(wt%)composites.The effects of preparation parameters(melting reaction temperature,stirring rate and stirring time)on the microstructure and properties of Cu-1TiB2 composites were investigated.The melt viscosity and particle motion during stirring process were analyzed.The strong turbulence and shear effects generated by mechanical stirring in the melt not only significantly improve the particle distribution but also contribute to adequate in-situ reactions and precise control of the chemical composition.The optimal preparation parameters were 1200℃,a stirring rate of 100 r·min^(−1) and a stirring time of 1 min.Combined with the cold rolling process,the tensile strength,elongation and electrical conductivity of the composite reached 475 MPa,6.0%and 88.4%IACS,respectively,which were significantly better than the composite prepared by manual stirring.The good plasticity is attributed to the uniform distribution of TiB_(2) particles,effectively retarding the crack propagation.The dispersion of particles promotes heterogeneous nucleation of Cu matrix and inhibits grain growth.On the other hand,dispersed particles contribute to grain shear fracture and dislocation multiplication during cold deformation.Therefore,the composite achieves higher dislocation strengthening and grain boundary strengthening.展开更多
In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a wat...In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.展开更多
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit...Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.展开更多
Underground carbon sequestration(CS)by solid waste backfill(SWB)offers an effective pathway for collaborative disposal of coal-based solid waste and CO_(2),where the amount of carbon sequestration is an important eval...Underground carbon sequestration(CS)by solid waste backfill(SWB)offers an effective pathway for collaborative disposal of coal-based solid waste and CO_(2),where the amount of carbon sequestration is an important evaluation parameter.In this study,the concept of whole-process carbon sequestration using coal-based solid waste and CO_(2),including sequential stirring and curing stages,was proposed to evaluate the performance evolution of CS.The results showed that CO_(2) pressure and ambient temperature positively correlated with the CS amount from coal-based SWB.In particular,CO_(2) pressure prevailed in the stirring stage,while the ambient temperature effect was more significant in the curing stage.The CS amounts obtained during the stirring stage alone,the curing stage alone,and two sequential stages ranged from 0.66%–3.10%,3.53%–5.09%,and 5.12%–6.02%,respectively.The functional group and micromorphology analyses revealed that the prevailing mechanism at the CS stirring stage was the stirringdriven gas dissolution-leaching-mineralization reaction,while that at the curing stage was the hydration-driven gas permeation-dissociation-CS reaction.Both were essentially solid-liquid-gas multiphase chemical reactions.The results are instrumental in substantiating the coal-based SWB carbon sequestration evolution patterns and mechanisms and providing data support for waste disposal and carbon emission reduction in the coal industry.展开更多
Joining magnesium(Mg)alloys to steel is difficult due to metallurgical incompatibility.Applying a zinc(Zn)coating to steel enables formation of a thin Mg-Zn eutectic phase layer during welding,which promotes strong bo...Joining magnesium(Mg)alloys to steel is difficult due to metallurgical incompatibility.Applying a zinc(Zn)coating to steel enables formation of a thin Mg-Zn eutectic phase layer during welding,which promotes strong bonding.However,in joints created with Friction-stir assisted scribe technology(FAST),this Mg-Zn eutectic phase layer occasionally extends from the interface to the surface of the Mg sheet.This phenomenon is attributed to the formation of a liquid-state Mg-Zn eutectic phase,coupled with the distinctive material flow induced by the FAST tool.Microstructural analysis confirmed that the Mg-Zn eutectic phase comprisesα-Mg and the Mg_(21)Zn_(25)intermetallic compound.Lap shear tensile tests revealed that when the Mg-Zn eutectic phase migration pathway aligned with the stir zone boundary,it led to reduced joint strength and premature fracture along the eutectic phase pathway.This indicates that liquid metal embrittlement(LME)occurred during FAST joining of Mg alloy and galvanized steel.These findings highlight the critical importance of controlling tool features and process parameters in FAST welding to prevent LME-related failures in dissimilar Mg/steel assemblies.展开更多
This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced coolin...This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced cooling significantly improves the corrosion resistance of the welded joints.Specifically,the corrosion resistance was the highest in the stir zone,followed by the thermo-mechanical affected zone,and then the heat affected zone.Forced cooling mitigates grain growth by controlling the welding thermal effects,thereby increasing the proportion ofΣ3 grain boundaries.The modification of these microstructural characteristics promotes the formation of a dense oxide layer,thereby enhancing the corrosion resistance.Furthermore,forced cooling mitigates the precipitation and coarsening of the anodic phase in the stir zone,which in turn reduces the susceptibility of the joint to pitting corrosion.Additionally,the lower recrystallization texture content in the joint,resulting from forced cooling,contributes to a reduction in the number of corrosion-active sites,thereby further improving the corrosion performance of the welded joint.展开更多
High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as not...High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.展开更多
The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural ...The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.展开更多
The effects of pouring temperature, short electromagnetic stirring with low strength and then soaking treatment on the microstructure of AISi7Mg alloy were investigated. The results show that if AlSi7Mg alloy is poure...The effects of pouring temperature, short electromagnetic stirring with low strength and then soaking treatment on the microstructure of AISi7Mg alloy were investigated. The results show that if AlSi7Mg alloy is poured at 630 or 650℃ and meanwhile stirred by an electromagnetic field at a low power for a short time, the pouring process can be easily controlled and most solidified primary α-Al grains become spherical and only a few of them are rosette-like. Weak electromagnetic stirring makes the temperature field more homogeneous and makes the primary α-Al grains disperse in a larger region, which leads to the spherical microstructures of primary α-Al grains. When the AISi7Mg alloy is soaked or reheated at the semisolid state, the primary α-Al grains ripen further and they become more spherical, which is favorable to the semi-solid forming of AlSi7Mg alloy.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.52166004)the Yunnan Fundamental Research Projects(Grant No.202501AS070131).
文摘Optimizing pyrolysis processes is critical for improving the efficiency of pyrolysis furnaces.This study presents a strategy to enhance heat transfer through agitation,employing Fluent for detailed numerical simulation of the thermal behavior.The simulation results show strong agreement with experimental measurements of localized fluid temperature rise.Forced convection induced by impeller rotation significantly improves heat transfer between the fluid and the furnace walls,effectively reducing thermal stratification.At an impeller speed of 240 RPM,the axial temperature difference decreases from 200 K to 50 K compared with stationary conditions,while the average heat transfer coefficient increases by approximately 50%throughout the heating process.The swirl flow generated by impeller motion disrupts the thermal boundary layer,achieving a more uniform temperature distribution and faster thermal response.
基金support from the National Natural Science Foundation of China(No.52174305).
文摘A 3D mathematical model was established to investigate the gas-liquid two-phase flow in Ruhrstahl-Heraeus(RH)vacuum refining process.The flow characteristics of molten steel were calculated using the coupled standard k-εmodel and volume of fluid model.The bubble distribution was tracked by discrete phase model.Electromagnetic field was applied in the up-leg snorkel to enhance the effect of vacuum refining.The effect of swirling flow nozzles combined with electromagnetic stirring(EMS)on the flow characteristics of molten steel and bubble distribution was analyzed.The erosion of the up-leg snorkel was compared.The results show that when the swirling flow nozzles are used,the bubbles exhibit a distinct adherent rising behavior,and the refining efficiency decreases.In addition,the electromagnetic field can significantly improve the refining efficiency,but it brings stronger erosion to the up-leg snorkel.Nevertheless,when using the swirling flow nozzles combined with EMS,the refining performance is further optimized,and the erosion of the up-leg snorkel is also reduced due to its characteristic of bubble distribution.Compared to conventional nozzles,the mixing time was shortened by 16.2%,the recirculation rate increased by 12.5%.and the swirling intensity was strengthened by 8.9%.
文摘The current modified electro-Fenton system was designed to develop a more convenient and efficient undivided system for practical wastewater treatment.The system adopted a cathode portion that employed magnetic stirring instead of common oxygen gas diffusion or gas sparging to supply oxygen gas for the electrolyte solution.Key factors influencing the cathode fabrication and activit)were investigated.The degradation of acid fuchsine with a self-made graphite-polytetrafluorethylene cathode was studied using spectrophotometer.It was found that the cathode generated hydrogen peroxide with high current efficiency and the hydrogen peroxide yield of the cathode did not decay after 10 times reuse.With the Pt anode at a ferrous ion concentration of 0.5 mmol/L,a pH of 3,and using magnetic stirring,dye decolorization could be rapidly accomplished but the destruction of benzene rings and intermediates was fairly difficult.With a Fe anode,dye degradation was more complete.
基金the National Natural Science Foundation of China(Grant No.U1760206 and Grant No.51574083)the 111 Project(2.0)of China(No.BP0719037)for the financial support。
文摘An opposite combined vertical linear electromagnetic stirring(CV-LEMS)was proposed,which is applied in the final solidification zone of bloom continuous casting.The melt flow,heat transfer,and solidification under CV-LEMS were investigated by establishing a three-dimensional numerical simulation model and a pilot continuous casting simulation experiment and compared with the conventional rotary electromagnetic stirring(REMS).The results show that a longitudinally symmetric linear magnetic field is formed in the liquid core of the bloom by applying CV-LEMS,which induces a strong longitudinal circulation flow both on the inner arc side and the outer arc side in the liquid core of the bloom.The height of the melt longitudinal effective mixing range under CV-LEMS reaches 0.9 m,which is greater than that of the REMS and makes up for the deficiency of REMS sensitivity to the position of the final solidification zone.CV-LEMS strongly promotes the mixing of upper melt with high temperature and the lower part melt with low temperature in the liquid core,improves the uniformity of melt temperature distribution and significantly increases the melt temperature near the solidification front,and the width of the liquid core increases by 4.2 mm at maximum.This shows that the appliction of CV-LEMS is more helpful to strengthen the feeding effect of the upper melt to the solidification shrinkage of the lower melt than the conventional REMS and inhibits the formation of porosity,shrinkage cavity and crack defects in the center of the bloom.
基金supported by Zhongyuan Special Steel Equipment Manufacturing Co.,Ltd.,China.
文摘A coupled computational model of molten steel within the mold was developed,encompassing electromagnetic fields,fluid flow,heat transfer,shell formation,stress,and strain.The model was verified through comparison with plant measurements,showing reasonable agreement in electromagnetic field distribution,solidification endpoint,and shell thickness.Results indicate that coordinating the submerged entry nozzle(SEN)and mold electromagnetic stirring(M-EMS)effectively regulates the solidification quality of the initial shell.Adjusting M-EMS current frequency changes the impact position of the molten steel jet from the four-port SEN,while increasing current intensity reduces the jet impact intensity.Adjusting the M-EMS parameters can enhance the initial shell uniformity.Furthermore,in areas directly impacted by the steel jet from the four-port SEN,a relationship between brittle temperature range(BTR)width and total mechanical strain was found,and the larger the BTR width,the smaller the corresponding total mechanical strain.The BTR width provides a discriminant method to avoid hot tearing.Appropriate M-EMS parameters are obtained and applied,and the plant trials show a significant improvement in hot tearing near the surface of round blooms.
基金supported by the National Natural Science Foundation of China(Grant no.52304065)China Postdoctoral Science Foundation(Grant no.2022MD723759).
文摘Taking into account the characteristics of non-Newtonian fluids and the influence of latent heat of wax crystallization,this study establishes physical and mathematical models for the synergy of tubular heating and mechanical stirring during the waxy crude oil heating process.Numerical calculations are conducted using the sliding grid technique and FVM.The focus of this study is on the impact of stirring rate(τ),horizontal deflection angle(θ1),vertical deflection angle(θ2),and stirring diameter(D)on the heating effect of crude oil.Our results show that asτincreases from 200 rpm to 500 rpm and D increases from 400 mm to 600 mm,there is an improvement in the average crude oil temperature and temperature uniformity.Additionally,heating efficiency increases by 0.5%and 1%,while the volume of the low-temperature region decreases by 57.01 m^(3) and 36.87 m3,respectively.Asθ1 andθ2 increase from 0°to 12°,the average crude oil temperature,temperature uniformity,and heating efficiency decrease,while the volume of the low-temperature region remains basically the same.Grey correlation analysis is used to rank the importance of stirring parameters in the following order:τ>θ1>θ2>D.Subsequently,multiple regression analysis is used to quantitatively describe the relationship between different stirring parameters and heat transfer evaluation indices through equations.Finally,based on entropy generation minimization,the stirring parameters with optimal heat transfer performance are obtained when τ=350 rpm,θ1=θ2=0°,and D=500 mm.
基金supported by the National Key R&D Projects(No.2021YFB3702000)the Institute Projects of Ansteel Beijing Research Institute(No.2023BJC-06)the Regional Company Projects in Ansteel Beijing Research Institute(No.2022BJB-18BG&No.2022BJB-13GF).
文摘The Al-Mg_(2)Si in-situ composite is a lightweight material with great potential for application in fields such as automotive lightweighting,aerospace,and electronic components.In this research,the modification,semi-solid technology coupled with different types of electromagnetic stirring was applied to regulate the undesirable solidified dendritic microstructure and facilitate the composites’mechanical properties.The spheroidization and refinement of Mg_(2)Si andα-Al matrix in SM(semi-solid)+RES(rotate electromagnetic stirring)sample and SM+SHES(single winding helical electromagnetic stirring)sample are realized under the effect of fused dendrite arm,the decreased critical nucleate radius,and the increased nucleation rate and extra supercooling degree induced by electromagnetic stirring.The Mg_(2)Si phase in the SM+RES sample and SM+SHES sample is refined by 73.4%and 75.7%,respectively compared to the AC(as-cast)sample.Besides,the single winding electromagnetic stirring can lead to more homogeneously distributed physical fields,lower temperature gradient,and more significant mass transfer,mainly responsible for the more homogeneous distributed reinforced finer Mg_(2)Si particles in the SM+SHES sample.Moreover,both the tensile properties and hardness of modified semi-solid composites are improved through electromagnetic stirring.Compared with RES,the improvement effect of SHES is more excellent.The SM+SHES sample possesses the highest Brinell hardness(124.7 HB),and its quality index of tensile properties is 5.73%and 82.2%higher than that of the SM+RES and AC samples,respectively.
基金Project supported by the Natural Science Foundation of Hunan Province(2024JJ4056)the Key Project of Guangxi Zhuang Autonomous Region(AB22080089)the Government of Chongzuo,Guangxi Zhuang Autonomous Region(FA20210716)。
文摘The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification process of the Al—2Sc alloy controlled by a novel PMS using NdFeB permanent magnets under various rotation speeds(0,50,100 and 150 r/min).The simulated results reveal that the maximum electromagnetic force increases proportionally from 4.14 to 12.39 kN/m^(3)and the maximum tangential velocity increases from 0.13 to 0.36 m/s when the rotation speed of PMS enhances from 50 to 150 r/min in the ingot melt.Besides,the experimental results demonstrate that PMS can achieve a uniform distribution of blocky Al_(3)Sc precipitated phase in the longitudinal direction under the impact of a forced fluid flow.Moreover,increasing rotation speed of PMS is beneficial to refining aluminum grain size significantly and decreasing the texture intensity in the alloy.In addition,the Brinell hardness of Al-2Sc alloy is increased by 33%to 27.8 HB and the tensile strength is enhanced by 34%-128.2 MPa,due to the improved distribution of the strengthening Al_(3)SC phase and the grain refinement of Al matrix under the impact of PMS.This work provides an effective application of NdFeB permanent magnets in the metal cast field.
基金Financial support from the National Key Research and Development Program(2022YFB3504000)the National Natural Science Foundation of China(22421003,22478391,22178345)the Youth Innovation Promotion Association CAS(Y2023012,2022045,2023052)。
文摘Membrane fouling is the primary resistance to the continuous production of stirred membrane reactors.This work presents a laser-enhanced high-magnification telecentric imaging system(LEHTIS),which uses a high-magnification telecentric lens and laser-enhanced illumination to invasively capture the motion of particles on the membrane surface or near the membrane.The problems of working distance and particle interference in the stirred membrane reactor are solved to achieve the purpose of in-situ monitoring of membrane fouling.This method is suitable for high flow rates,high solid holdup,and small particle size systems,and the dynamic motion and accumulation of particles are preliminarily analyzed.It shows that the accumulation and desorption of particles on the membrane surface are related to the physical properties of the membrane surface.There is an intermittent rotational movement in the flow field near the membrane,and it tends to stabilize over time.The filtration process can be assessed by monitoring changes in the overall velocity and acceleration of particles near the membrane.The analysis of forces acting on individual particles is compared and validated with the force balance model to correct and accurately apply it to stirred membrane reactors.The development of LEHTIS provides an effective tool for in-situ monitoring of membrane fouling and optimizing the stirred membrane reactors for industrial applications.
基金supported by the National Natural Science Foundation of China(Nos.U2202255 and 52371038)the Science and Technology Innovation Program of Hunan Province(No.2023RC1019).
文摘A novel mechanical stirring-assisted double-melt in-situ reaction casting process was developed to prepare Cu-1TiB2(wt%)composites.The effects of preparation parameters(melting reaction temperature,stirring rate and stirring time)on the microstructure and properties of Cu-1TiB2 composites were investigated.The melt viscosity and particle motion during stirring process were analyzed.The strong turbulence and shear effects generated by mechanical stirring in the melt not only significantly improve the particle distribution but also contribute to adequate in-situ reactions and precise control of the chemical composition.The optimal preparation parameters were 1200℃,a stirring rate of 100 r·min^(−1) and a stirring time of 1 min.Combined with the cold rolling process,the tensile strength,elongation and electrical conductivity of the composite reached 475 MPa,6.0%and 88.4%IACS,respectively,which were significantly better than the composite prepared by manual stirring.The good plasticity is attributed to the uniform distribution of TiB_(2) particles,effectively retarding the crack propagation.The dispersion of particles promotes heterogeneous nucleation of Cu matrix and inhibits grain growth.On the other hand,dispersed particles contribute to grain shear fracture and dislocation multiplication during cold deformation.Therefore,the composite achieves higher dislocation strengthening and grain boundary strengthening.
基金Projects (50974035,51074047) supported by the National Natural Science Foundation of ChinaProject (20090407) supported by the Doctoral Fund of Ministry of Education,ChinaProject (200921007) supported by Liaoning Key Science and Technology,China
文摘In gas injection refining processes,wide dispersion of small bubbles in the bath is indispensable for high refining efficiency.Eccentric mechanical stirring with unidirectional impeller rotation was tested using a water model for pursuing better bubble disintegration and dispersion.Effects of various factors on bubble disintegration and dispersion were investigated.These factors were stirring mode,eccentricity and rotation speed,nozzle structure,nozzle immersion depth,and gas flow rate.Gas injection from a nozzle at the end of the impeller shaft and from an immersed lance was studied.Under eccentric stirring,a vortex was formed away from the shaft.Small bubbles were produced in the strong turbulence or high shear stress field near the rotating impeller and moved in the direction to the vortex keeping up with the macroscopic flow induced by the mechanical stirring.Thus small bubbles could disperse widely in the bath under eccentric stirring with unidirectional rotation.
基金National Key Research and Development Program of China(2022YFB4600902)Shandong Provincial Science Foundation for Outstanding Young Scholars(ZR2024YQ020)。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.
基金supported by the National Key R&D Program of China(No.2023YFC3904304)the National Natural Science Foundation of China(No.52304158)Jiangsu Key Laboratory for Clean Utilization of Carbon Resources Research Project(No.BM2024007)。
文摘Underground carbon sequestration(CS)by solid waste backfill(SWB)offers an effective pathway for collaborative disposal of coal-based solid waste and CO_(2),where the amount of carbon sequestration is an important evaluation parameter.In this study,the concept of whole-process carbon sequestration using coal-based solid waste and CO_(2),including sequential stirring and curing stages,was proposed to evaluate the performance evolution of CS.The results showed that CO_(2) pressure and ambient temperature positively correlated with the CS amount from coal-based SWB.In particular,CO_(2) pressure prevailed in the stirring stage,while the ambient temperature effect was more significant in the curing stage.The CS amounts obtained during the stirring stage alone,the curing stage alone,and two sequential stages ranged from 0.66%–3.10%,3.53%–5.09%,and 5.12%–6.02%,respectively.The functional group and micromorphology analyses revealed that the prevailing mechanism at the CS stirring stage was the stirringdriven gas dissolution-leaching-mineralization reaction,while that at the curing stage was the hydration-driven gas permeation-dissociation-CS reaction.Both were essentially solid-liquid-gas multiphase chemical reactions.The results are instrumental in substantiating the coal-based SWB carbon sequestration evolution patterns and mechanisms and providing data support for waste disposal and carbon emission reduction in the coal industry.
基金PNNL is operated by Battelle Memorial Institute for the U.S.Department of Energy under contract DE-AC05-76RL01830sponsored by the DOEEERE,Vehicle Technology Office,through the Joining Core Program.
文摘Joining magnesium(Mg)alloys to steel is difficult due to metallurgical incompatibility.Applying a zinc(Zn)coating to steel enables formation of a thin Mg-Zn eutectic phase layer during welding,which promotes strong bonding.However,in joints created with Friction-stir assisted scribe technology(FAST),this Mg-Zn eutectic phase layer occasionally extends from the interface to the surface of the Mg sheet.This phenomenon is attributed to the formation of a liquid-state Mg-Zn eutectic phase,coupled with the distinctive material flow induced by the FAST tool.Microstructural analysis confirmed that the Mg-Zn eutectic phase comprisesα-Mg and the Mg_(21)Zn_(25)intermetallic compound.Lap shear tensile tests revealed that when the Mg-Zn eutectic phase migration pathway aligned with the stir zone boundary,it led to reduced joint strength and premature fracture along the eutectic phase pathway.This indicates that liquid metal embrittlement(LME)occurred during FAST joining of Mg alloy and galvanized steel.These findings highlight the critical importance of controlling tool features and process parameters in FAST welding to prevent LME-related failures in dissimilar Mg/steel assemblies.
基金Project(ASM-20240)supported by the Key Laboratory of Advanced Structural Materials(Changchun University of Technology),Ministry of Education,ChinaProject(2022TD-30)supported by the Scientific and Technological Innovation Team Project of Shaanxi Innovation Capability Support Plan,China。
文摘This work examines the microstructure and corrosion properties of fine-grained Al 7075 across different regions under varying cooling conditions during friction stir welding.The findings demonstrate that forced cooling significantly improves the corrosion resistance of the welded joints.Specifically,the corrosion resistance was the highest in the stir zone,followed by the thermo-mechanical affected zone,and then the heat affected zone.Forced cooling mitigates grain growth by controlling the welding thermal effects,thereby increasing the proportion ofΣ3 grain boundaries.The modification of these microstructural characteristics promotes the formation of a dense oxide layer,thereby enhancing the corrosion resistance.Furthermore,forced cooling mitigates the precipitation and coarsening of the anodic phase in the stir zone,which in turn reduces the susceptibility of the joint to pitting corrosion.Additionally,the lower recrystallization texture content in the joint,resulting from forced cooling,contributes to a reduction in the number of corrosion-active sites,thereby further improving the corrosion performance of the welded joint.
基金supported by National Natural Science Foundation of China(Grant No.52171032)Hebei Natural Science Foundation(Grant No.E2023501002)Fundamental Research Funds for the Central Universities(Grant No.2024GFYD003)。
文摘High entropy alloys(HEAs)have recently attracted significant attention due to their exceptional mechanical properties and potential applications across various fields.Friction stir welding and processing(FSW/P),as notable solid-state welding and processing techniques,have been proved effectiveness in enhancing microstructures and mechanical properties of HEAs.This review article summarizes the current status of FSW/P of HEAs.The welding materials and conditions used for FSW/P in HEAs are reviewed and discussed.The effects of FSW/P on the evolutions of grain structure,texture,dislocation,and secondary phase for different HEAs are highlighted.Furthermore,the influences of FSW/P on the mechanical properties of various HEAs are analyzed.Finally,potential applications,challenges,and future directions of FSW/P in HEAs are forecasted.Overall,FSW/P enable to refine grains of HEAs through dynamic recrystallization and to activate diverse deformation mechanisms of HEAs through tailoring phase structures,thereby significantly improving the strength,hardness,and ductility of both single-and dual-phase HEAs.Future progress in this field will rely on comprehensive optimization of processing parameters and alloy composition,integration of multi-scale modeling with advanced characterization for in-depth exploration of microstructural mechanisms,systematic evaluation of functional properties,and effective bridging of the gap between laboratory research and industrial application.The review aims to provide an overview of recent advancements in the FSW/P of HEAs and encourage further research in this area.
基金supported by the National Natural Science Foundation of China (Nos. 52075449, 51975480)。
文摘The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.
基金The work was supported by the National Hitech Research Foundation of China under grant No. G2002AA336080 by the National Natural Science Foundation of China under grant No. 50374012.
文摘The effects of pouring temperature, short electromagnetic stirring with low strength and then soaking treatment on the microstructure of AISi7Mg alloy were investigated. The results show that if AlSi7Mg alloy is poured at 630 or 650℃ and meanwhile stirred by an electromagnetic field at a low power for a short time, the pouring process can be easily controlled and most solidified primary α-Al grains become spherical and only a few of them are rosette-like. Weak electromagnetic stirring makes the temperature field more homogeneous and makes the primary α-Al grains disperse in a larger region, which leads to the spherical microstructures of primary α-Al grains. When the AISi7Mg alloy is soaked or reheated at the semisolid state, the primary α-Al grains ripen further and they become more spherical, which is favorable to the semi-solid forming of AlSi7Mg alloy.
