The bending moment acting on the overhung shaft of a gas-sparged vessel stirred by a Rushton turbine,as one of the results of fluid and structure interactions in stirred vessels,was measured using a moment sensor equi...The bending moment acting on the overhung shaft of a gas-sparged vessel stirred by a Rushton turbine,as one of the results of fluid and structure interactions in stirred vessels,was measured using a moment sensor equipped with digital telemetry.An analysis of the shaft bending moment amplitude shows that the amplitude distribution of the bending moment,which indicates the elasticity nature of shaft material against bending deformation,follows the Weibull distribution.The trends of amplitude mean,standard deviation and peak deviation characteristics manifest an "S" shape versus gas flow.The "S" trend of the relative mean bending moment over gas flow rate,depending on the flow regime in gas-liquid stirred vessels,resulted from the competition among the nonuniformity of bubbly flow around the impeller,the formation of gas cavities behind the blades,and the gas direct impact on the impeller when gas is introduced.A further analysis of the bending moment power spectral density shows that the rather low frequency and speed frequency are evident.The low-frequency contribution to bending moment fluctuation peaks in the complete dispersion regime.展开更多
This paper presents an incremental cutting method for evaluating the longitudinal residual stresses in a butt welded thin plate via combining the traditional residual stress measurement methods and the advanced optica...This paper presents an incremental cutting method for evaluating the longitudinal residual stresses in a butt welded thin plate via combining the traditional residual stress measurement methods and the advanced optical technique.The proposed approach,which can be called digital image correlation（DIC）-aided slitting technique,introduces a successive extension slot to a specimen and employs the DIC technique to measure the released displacement profiles of the cutting sections after each cutting increment.Then the displacement profiles are used to directly calculate the residual stress distributions up to the slot tip and hence,a stress distribution can be obtained after a cutting increment.Finally,all of the stress distributions are averaged to ultimately determine the original residual stress field.This method does not include any complex experimental operations or tedious derivation,and the resolution of stress variation is greatly improved by the continuous measurement of the released displacements.The presented method has been preliminarily verified by a specimen with residual stress introduced by a four-point bending test.The results show that residual stresses determined by the DIC-aided slitting technique agree well with those from finite element（FE） prediction.The residual stress in a friction stir welded aluminum specimen obtained by the presented technique is also consistent with the evaluations given by X-ray diffraction.Furthermore,the residual stresses obtained by the DIC-aided slitting technique demonstrate higher accuracy and stability than the evaluations derived by the DIC-aided contour method.展开更多
文摘The bending moment acting on the overhung shaft of a gas-sparged vessel stirred by a Rushton turbine,as one of the results of fluid and structure interactions in stirred vessels,was measured using a moment sensor equipped with digital telemetry.An analysis of the shaft bending moment amplitude shows that the amplitude distribution of the bending moment,which indicates the elasticity nature of shaft material against bending deformation,follows the Weibull distribution.The trends of amplitude mean,standard deviation and peak deviation characteristics manifest an "S" shape versus gas flow.The "S" trend of the relative mean bending moment over gas flow rate,depending on the flow regime in gas-liquid stirred vessels,resulted from the competition among the nonuniformity of bubbly flow around the impeller,the formation of gas cavities behind the blades,and the gas direct impact on the impeller when gas is introduced.A further analysis of the bending moment power spectral density shows that the rather low frequency and speed frequency are evident.The low-frequency contribution to bending moment fluctuation peaks in the complete dispersion regime.
基金supported by the National Natural Science Foundation of China(No.11272029)
文摘This paper presents an incremental cutting method for evaluating the longitudinal residual stresses in a butt welded thin plate via combining the traditional residual stress measurement methods and the advanced optical technique.The proposed approach,which can be called digital image correlation（DIC）-aided slitting technique,introduces a successive extension slot to a specimen and employs the DIC technique to measure the released displacement profiles of the cutting sections after each cutting increment.Then the displacement profiles are used to directly calculate the residual stress distributions up to the slot tip and hence,a stress distribution can be obtained after a cutting increment.Finally,all of the stress distributions are averaged to ultimately determine the original residual stress field.This method does not include any complex experimental operations or tedious derivation,and the resolution of stress variation is greatly improved by the continuous measurement of the released displacements.The presented method has been preliminarily verified by a specimen with residual stress introduced by a four-point bending test.The results show that residual stresses determined by the DIC-aided slitting technique agree well with those from finite element（FE） prediction.The residual stress in a friction stir welded aluminum specimen obtained by the presented technique is also consistent with the evaluations given by X-ray diffraction.Furthermore,the residual stresses obtained by the DIC-aided slitting technique demonstrate higher accuracy and stability than the evaluations derived by the DIC-aided contour method.
