Jet spreading width is one of the important characteristics of water jets discharging into the air.Many researchers have dealt with measuring this width,and contact measuring methods on the water jet surface were empl...Jet spreading width is one of the important characteristics of water jets discharging into the air.Many researchers have dealt with measuring this width,and contact measuring methods on the water jet surface were employed in a lot of the cases.In order to avoid undesirable effects caused by the contact on the jet surface,we introduce non-contact measuring methods with a laser instrument to the measurements of jet spreading width.In measurements,a transmitter emits sheet-like laser beam to a receiver.The water jet between the transmitter and the receiver interrupts the laser beam and makes a shadow.The minimum and maximum values of the shadow width are measured.In addition,pictures of the water jet are taken with a scale,and the shadow width is measured from the pictures.The experiments on various needle strokes were performed.Three kinds of width consistent with the jet structure were obtained.In the results,it can be concluded that our non-contact measuring methods are feasible.The data of jet spreading widths and jet taper were obtained and are useful for future applications.展开更多
Research works on width compensation and correction were carried out in order to eliminate the effects of the PVPC （ plan view pattern control） on width accuracy of plate mill. The thickness correction calculation f...Research works on width compensation and correction were carried out in order to eliminate the effects of the PVPC （ plan view pattern control） on width accuracy of plate mill. The thickness correction calculation formula was derived for compensation the width deviation caused by PVPC function, and the formula is unified under the thinning and thickening conditions. In order to improve the width calculation accuracy, width spread calculation process was modified with dividing one large reduction pass to several small reduction calculation steps. The thickness wedge was simplified to rectangle based on the volume constant principle, and the width spread model for PVPC was constructed. The width compensation and correction for the PVPC functions are used for the online control process, and the Product dimension accuracy is improved. With the decrease of Crop losses, the Droduct yield was increased with 0. 2%.展开更多
Aiming at the problems of low accuracy and poor robustness that existed in the current hot rolling strip width spread model,an improved strip spread prediction model based on a material forming mechanism and Bayesian ...Aiming at the problems of low accuracy and poor robustness that existed in the current hot rolling strip width spread model,an improved strip spread prediction model based on a material forming mechanism and Bayesian optimized adaptive differential evolution algorithm(BADE)was proposed.At first,we improved the original spread mechanism model by adding the weight and bias term to enhance the model robustness based on rolling temperature.Then,the BADE algorithm was proposed to optimize the improved spread mechanism model.The optimization algorithm is based on a novel adaptive differential evolution algorithm,which can effectively achieve the global optimal solution.Finally,the prediction performances of five machine learning algorithms were compared in experiments.The results show that the prediction accuracy of the improved spread model is obviously better than that of the machine learning algorithms,which proves the effectiveness of the proposed method.展开更多
Based on the practical data of a strip hot rolling line and the flow patterns of the rolling process, the principle of the effect of the tension between mill stands on the strip width was analyzed. The results show th...Based on the practical data of a strip hot rolling line and the flow patterns of the rolling process, the principle of the effect of the tension between mill stands on the strip width was analyzed. The results show that the tension between the upstream mill stands has a significant effect on strip width. The width change takes place in the deforming region between two mill stands, the effect of back tension is more than that of forward tension, and the width narrowing takes place in the biting position of the back slip region. Reasonable tension and its gradient setup are therefore significant factors in the accuracy of the strip width control.展开更多
Width spread is usually considered in hot rolling, nevertheless, it can be ignore in cold rolling. In order to control the crown and flatness better simultaneously and realize the decoupling of crown and flatness, the...Width spread is usually considered in hot rolling, nevertheless, it can be ignore in cold rolling. In order to control the crown and flatness better simultaneously and realize the decoupling of crown and flatness, the transverse displacement function of strip is defined and deduced. The factors that affects the width spread are analyzing with the function. According to the unchanged principle of volume before and after rolling, the flatness model which considers the width spread is deduced. Through the model, the transverse metal flowing of different stands and different thickness is analyzing, it is found that the width spread is biggest in cold rolling at the No. 1 stand because of the maximum thickness and reduction and the minimum deformation resistance. It gives a good foundation for the decoupling of crown and flatness.展开更多
Two thermomechanical coupled elastic-plastic finite element （FE） models were developed for predicting the 12-pass continuous rolling process of GCrl 5 rod and wire steel. The distances between stands in the proposed...Two thermomechanical coupled elastic-plastic finite element （FE） models were developed for predicting the 12-pass continuous rolling process of GCrl 5 rod and wire steel. The distances between stands in the proposed models were set according to the actual values, and the billets were shortened in the models to reduce the calculation time. To keep the continuity of simulation, a technique was developed to transfer temperature data between the meshes of different models in terms of nodal parameters by interpolation functions. The different process variables related to the rolling process, such as temperature, total equivalent plastic strain, equivalent plastic strain rate, and contact friction force, were analyzed. Also, the proposed models were applied to analyze the reason for the occurrence of an excessive spread in width. Meanwhile, it was also utilized to assess the influence of the roll diameter change on the simulated results such as temperature and rolling force. The simulated results of temperature are found to agree well with the measured results.展开更多
文摘Jet spreading width is one of the important characteristics of water jets discharging into the air.Many researchers have dealt with measuring this width,and contact measuring methods on the water jet surface were employed in a lot of the cases.In order to avoid undesirable effects caused by the contact on the jet surface,we introduce non-contact measuring methods with a laser instrument to the measurements of jet spreading width.In measurements,a transmitter emits sheet-like laser beam to a receiver.The water jet between the transmitter and the receiver interrupts the laser beam and makes a shadow.The minimum and maximum values of the shadow width are measured.In addition,pictures of the water jet are taken with a scale,and the shadow width is measured from the pictures.The experiments on various needle strokes were performed.Three kinds of width consistent with the jet structure were obtained.In the results,it can be concluded that our non-contact measuring methods are feasible.The data of jet spreading widths and jet taper were obtained and are useful for future applications.
基金Sponsored by the Fundamental Research Funds for the Central Universities(Grant No.N120407007)
文摘Research works on width compensation and correction were carried out in order to eliminate the effects of the PVPC （ plan view pattern control） on width accuracy of plate mill. The thickness correction calculation formula was derived for compensation the width deviation caused by PVPC function, and the formula is unified under the thinning and thickening conditions. In order to improve the width calculation accuracy, width spread calculation process was modified with dividing one large reduction pass to several small reduction calculation steps. The thickness wedge was simplified to rectangle based on the volume constant principle, and the width spread model for PVPC was constructed. The width compensation and correction for the PVPC functions are used for the online control process, and the Product dimension accuracy is improved. With the decrease of Crop losses, the Droduct yield was increased with 0. 2%.
基金support from National Natural Science Foundation of China(Grant Nos.61633019,61533013 and 62273234).
文摘Aiming at the problems of low accuracy and poor robustness that existed in the current hot rolling strip width spread model,an improved strip spread prediction model based on a material forming mechanism and Bayesian optimized adaptive differential evolution algorithm(BADE)was proposed.At first,we improved the original spread mechanism model by adding the weight and bias term to enhance the model robustness based on rolling temperature.Then,the BADE algorithm was proposed to optimize the improved spread mechanism model.The optimization algorithm is based on a novel adaptive differential evolution algorithm,which can effectively achieve the global optimal solution.Finally,the prediction performances of five machine learning algorithms were compared in experiments.The results show that the prediction accuracy of the improved spread model is obviously better than that of the machine learning algorithms,which proves the effectiveness of the proposed method.
文摘Based on the practical data of a strip hot rolling line and the flow patterns of the rolling process, the principle of the effect of the tension between mill stands on the strip width was analyzed. The results show that the tension between the upstream mill stands has a significant effect on strip width. The width change takes place in the deforming region between two mill stands, the effect of back tension is more than that of forward tension, and the width narrowing takes place in the biting position of the back slip region. Reasonable tension and its gradient setup are therefore significant factors in the accuracy of the strip width control.
基金Supported by Beijing Higher Education Young Elite Teacher Project(No.YETP0369)
文摘Width spread is usually considered in hot rolling, nevertheless, it can be ignore in cold rolling. In order to control the crown and flatness better simultaneously and realize the decoupling of crown and flatness, the transverse displacement function of strip is defined and deduced. The factors that affects the width spread are analyzing with the function. According to the unchanged principle of volume before and after rolling, the flatness model which considers the width spread is deduced. Through the model, the transverse metal flowing of different stands and different thickness is analyzing, it is found that the width spread is biggest in cold rolling at the No. 1 stand because of the maximum thickness and reduction and the minimum deformation resistance. It gives a good foundation for the decoupling of crown and flatness.
基金This study was supported by the Excellent Youth and Science & Technology Talent Foundation of Dalian (No.2001-122) and Dong-bei Special Steel Group.
文摘Two thermomechanical coupled elastic-plastic finite element （FE） models were developed for predicting the 12-pass continuous rolling process of GCrl 5 rod and wire steel. The distances between stands in the proposed models were set according to the actual values, and the billets were shortened in the models to reduce the calculation time. To keep the continuity of simulation, a technique was developed to transfer temperature data between the meshes of different models in terms of nodal parameters by interpolation functions. The different process variables related to the rolling process, such as temperature, total equivalent plastic strain, equivalent plastic strain rate, and contact friction force, were analyzed. Also, the proposed models were applied to analyze the reason for the occurrence of an excessive spread in width. Meanwhile, it was also utilized to assess the influence of the roll diameter change on the simulated results such as temperature and rolling force. The simulated results of temperature are found to agree well with the measured results.
