In this study,we investigate the effect of rail vibrations on the lubrication and efficiency of a splash-lubricated gearbox;specifically,the gearbox of a rail-transit vehicle.A high-fidelity 3D numerical model of the ...In this study,we investigate the effect of rail vibrations on the lubrication and efficiency of a splash-lubricated gearbox;specifically,the gearbox of a rail-transit vehicle.A high-fidelity 3D numerical model of the gearbox in a moving reference system is described,as well as computational fluid dynamics(CFD)simulations of the gearbox with different vibration directions.The effects of rotational speed,oil-immersion depth,and different oil-injection volume rates on lubrication and efficiency are discussed.We propose a method of evaluating the internal lubrication condition of a splash-lubricated gearbox and quantitatively compare the effects of different operating parameters on lubrication and efficiency.Finally,our experiment to verify the feasibility of the simulation method is described.The results show that with vibration,the churning loss and oil supply for the bearings are significantly higher than those under static conditions.In addition,among different vibrational directions,lateral vibration has the greatest influence on the lubrication condition and efficiency of the gearbox.For the studied railway-vehicle gearbox,the best lubrication condition is achieved at a rotational speed of 1600 r/min and an oil-immersion depth of two times the tooth height(2.Oh).Rotational speed is the operating parameter that has the most significant effect on the lubrication and efficiencyofthegearbox.展开更多
With the self-made equipment, the benavior of the splashed slag coating was studied by the thermo-simulation. The influenceof TFe, basicity and heating rate of slag on the occurrence of fractional melting was investig...With the self-made equipment, the benavior of the splashed slag coating was studied by the thermo-simulation. The influenceof TFe, basicity and heating rate of slag on the occurrence of fractional melting was investigated. Furthermore, the composition variationof slag in different stages of the heating process was also discussed, and the mechanism of fractional me1ting was explained. In addition,the exploitation of this phenomenon in practice was also discussed.展开更多
This study determined that the range of the marine splash zone (MSZ) of China’s Qingdao,Zhoushan. Xiamen. Zhanjiang harbour area was about 0-2.4 m above the mean high water level (MHWL) of the seawater that the MSZ c...This study determined that the range of the marine splash zone (MSZ) of China’s Qingdao,Zhoushan. Xiamen. Zhanjiang harbour area was about 0-2.4 m above the mean high water level (MHWL) of the seawater that the MSZ corrosion peak (MSZCP) was usually 0.6- 1.2 m above the MHWL. and was caused by the large salt particle accumulation on the A3 carbon steel test sample surface and by the high frequency altemations of wet and dry environmental conditions around the samples.展开更多
Experiments were designed to simulate the corrosion of a low-carbon steel exposed to a marine splash zone. The composition and morphology of the rust were investigated using Raman spectroscopy, X-ray photoelectron spe...Experiments were designed to simulate the corrosion of a low-carbon steel exposed to a marine splash zone. The composition and morphology of the rust were investigated using Raman spectroscopy, X-ray photoelectron spectroscopy, energy-dispersive spectrometry and scanning electron microscopy. Corrosion resistance of the rust films was demonstrated by the electrochemical impedance spectroscopy. The wettability of the steel surface was calculated from the data conceruing the wetting degree and the conductivity. The results showed that, in the initial stage, the products of the outer rust layer were mainly made up of Fe（Ⅲ） oxyhydroxide, while the main component of the inner rust layer was magnetite. With an increase in the corrosion time, the inner rust layer continuously turned into the outer rust layer. In addition, both rust layers became dense, thus playing a protective role with respect to matrix. The existence of the rust layer significantly prolonged the residence time of the seawater on the sample surface, a result that tends to improve the cathodic protection effect for steel structures exposed to marine splash zones.展开更多
As the first event of soil erosion, rain splash erosion supplies materials for subsequent transportation and en-trainment. The Loess Plateau, the southern hilly region and the Northeast China are subject to serious so...As the first event of soil erosion, rain splash erosion supplies materials for subsequent transportation and en-trainment. The Loess Plateau, the southern hilly region and the Northeast China are subject to serious soil and water loss; however, the characteristics of rain splash erosion in those regions are still unclear. The objectives of the study are to ana-lyze the characteristics of splash erosion on loess soil, red soil, purple soil and black soil, and to discuss the relationship between splash erosion and soil properties. Soil samples spatially distributed in the abovementioned regions were col-lected and underwent simulated rainfalls at a high intensity of 1.2mm/min, lasting for 5, 10, 15, and 20min, respectively. Rain splash and soil crust development were analyzed. It shows that black soil sample from Heilongjiang Province corre-sponds to the minimum splash erosion amount because it has high aggregate content, aggregate stability and organic mat-ter content. Loess soil sample from Inner Mongolia corresponds to the maximum splash erosion amount because it has high content of sand particles. Loess soil sample from Shanxi Province has relatively lower splash erosion amount be-cause it has high silt particle content and low aggregate stability easily to be disrupted under rainfalls with high intensity. Although aggregate contents of red soil and purple soil samples from Hubei and Guangdong provinces are high, the sta-bility is weak and prone to be disrupted, so the splash erosion amount is medium. Splash rate which fluctuates over time is observed because soil crust development follows a cycling processes of formation and disruption. In addition, there are two locations of soil crust development, one appears at the surface, and the other occurs at the subsurface.展开更多
The slag melting characteristic of slag forming and slag splashing for 300 t BOF less slag process is researched by combining the methods of the slag chemical composition, the melting point determination and the petro...The slag melting characteristic of slag forming and slag splashing for 300 t BOF less slag process is researched by combining the methods of the slag chemical composition, the melting point determination and the petrographic analysis. The results show that the melting point of final slag for less slag smelting is 20 ~C lower than that for conventional smelting. According to results of the petrographic analysis, the C3S （3CaO ~ SiO2） and C2S （2CaO · SiO2） content for less slag smelting are lower than those for conventional smelting, while the RO （FeO, MgO, MnO, etc） phase and C4AF （4CaO · Al2O3· Fe2O3） phase are higher than those for conventional smelting. According to results of the chemical analysis, the （CaO） content and slag basicity for less slag smelting are higher than those for conventional smelting, while （FeO） and （MgO） content in slag for less slag smelting are almost equal to those for conventional smelting. The reason why slag melting point for less slag smelting is lower than that for con- ventional smelting is that the quantity of added fluorite for less slag smelting is more than that for conventional smel- ting. According tO the analysis results the slag melting point is determined by the C3S, C2S, RO phase and C4AF content. According to the results of slag melting characteristic before and after slag splashing for less slag smelting, the present adjusting slag process has little effect. It is important to adjust the composition of BOF final slag. The （FeO） content in slag is to be reduced at the slag splashing and adjusting slag process for less slag smelting.展开更多
Nugget splash during aluminum alloys spot welding has a detrimental effect on weld nugget integrity, strength and durability of the welded joints. This investigation is performed to identify nugget splash from voltage...Nugget splash during aluminum alloys spot welding has a detrimental effect on weld nugget integrity, strength and durability of the welded joints. This investigation is performed to identify nugget splash from voltage signals because these are easily accessible on-line. In the present work, we propose a novel method based on the wavelet packet transform and its energy spectrum for pattern recognition of splash signal. The result demonstrates that this novel method is more accuracy and a useful way of monitoring the spot welding quality.展开更多
Sand-fflled splash cups were used to study the erosive power of rainfall and throughfall in the humid subtropics of Southeast China. The splash cup measurements yielded precise and reproducible results under both open...Sand-fflled splash cups were used to study the erosive power of rainfall and throughfall in the humid subtropics of Southeast China. The splash cup measurements yielded precise and reproducible results under both open field conditions and forest vegetation. The splash cups were exposed to specific forest stands of different ages and to selected species （Schima superba, Castanopsis eyrei, Daphniphyllum oldhamii, Lithocarpus glaber） in the Gutianshan （古田山） National Nature Reserve （GNNR）. The results of the measurements under forest vegetation show that the erosive power of throughfall drops to be 2.59 times higher compared to the open field. This accentuates the importance of shrub, herb and litter layers in forest ecosystems to protect the soil against erosion. Coalescing drops from leaves and branches （drips） are responsible for this notable gain in erosive power. Moreover, differences in sandloss between the investigated tree species （deciduous, evergreen） revealed that the erosion potential and the spatial heterogeneity of throughfall are species-specific. This highlights the importance of selecting specific species for afforestation projects considering the prevention of soil erosion.展开更多
Converter off-gas, an important energy resource for steel industries, is one of the weak points in the recov ery and utilization of secondary energy resources. To improve the level of recycling converter off-gas in st...Converter off-gas, an important energy resource for steel industries, is one of the weak points in the recov ery and utilization of secondary energy resources. To improve the level of recycling converter off-gas in steel plants, a novel approach to the recycle of CO2 separated from converter off-gas or other off-gas for the green slag splashing technique was developed, and the CO2 equilibrium conversion ratio of the green CO2 slag splashing under different technological conditions was calculated by the program of enthalpy （H）, entropy （S）, and heat capacity （C）, i.e. HSC software. Furthermore, the experiments of CO2 injected into molten converter slag were carried out, and the influencing factors of the green slag splashing technique using CO2 were analyzed. The experimental results showed that the carbon content for smooth slag splashing using COs was about 4.0%.展开更多
Some differences in slag splashing between BOF steel works in US and China were investigated. The slag composition,melting point, and mineralogical phases of final slags from both countries were studied. The control o...Some differences in slag splashing between BOF steel works in US and China were investigated. The slag composition,melting point, and mineralogical phases of final slags from both countries were studied. The control of slag superheat is important to an effective slag coating.展开更多
The sudden transition from a high-velocity, supercritical open channel flow into a slow-moving sub-critical flow is a hydraulic jump. Such a flow is characterised by a sudden rise of the free-surface, with some strong...The sudden transition from a high-velocity, supercritical open channel flow into a slow-moving sub-critical flow is a hydraulic jump. Such a flow is characterised by a sudden rise of the free-surface, with some strong energy dissipation and air entrainment, waves and spray. New two-phase flow measurements were performed in the developing flow region using a large-size facility operating at large Reynolds numbers. The experimental results demonstrated the complexity of the flow with a developing mixing layer in which entrained bubbles are advected in a high shear stress flow. The relationship between bubble count rates and void fractions was non-unique in the shear zone, supporting earlier observations of some form of double diffusion process between momentum and air bubbles. In the upper region, the flow consisted primarily of water drops and packets sur-rounded by air. Visually significant pray and splashing were significant above the jump roller. The present study is the first com-prehensive study detailing the two-phase flow properties of both the bubbly and spray regions of hydraulic jumps, a first step towards understanding the interactions between bubble entrainment and droplet ejection processes.展开更多
The measured results show that the overexpanded supersonic jet velocity produced by low stagnation pressure (0.53 MPa) attenuates quickly, deviates greatly with smaller impact area and large energy loss. According to ...The measured results show that the overexpanded supersonic jet velocity produced by low stagnation pressure (0.53 MPa) attenuates quickly, deviates greatly with smaller impact area and large energy loss. According to the measured results and the analysis of lashing energy of jet on the bath, the technological parameters of nitrogen flow in slag splashing were proposed.展开更多
The subsea suspended manifold designed to replace the traditional foundation structure with the buoys is a new generation subsea production system that can be suspended at a certain height from the seafloor and rapidl...The subsea suspended manifold designed to replace the traditional foundation structure with the buoys is a new generation subsea production system that can be suspended at a certain height from the seafloor and rapidly recycled by its own buoyancy.Due to complex environmental conditions,its hydrodynamic performance in the splash zone is extremely important for the safety of the whole installation process.In this paper,the mathematical model for the dynamic analysis of the seawater ingress process of the single-layer pre-set horizontal cabin is proposed based on the different center of gravity positions of the buoy.Meanwhile,the theoretical analysis of fiber cable is divided into infinite differential units by the discretization method,and the formulae of the horizontal displacement of the subsea suspended manifold are presented.In addition,the simulations are carried out to verify the rules of the dynamic responses on the subsea suspended manifold system with the consideration of the environmental conditions in the South China Sea.Comparing with the calculated value of the mathematical model of the cabin water ingress,the error of the simulation result by use of FLUENT is about 5.47%.Furthermore,the wave height is greater than the current impact on the lowering manifold system and the azimuth angle of the installation vessel is aligned with the direction of the environmental load.展开更多
The change of bubbles and the position of the tuyere in an oxygen coal combustion melting and separating furnace affect the flow and splash behavior of the molten pool.To analyze this problem further,a three-dimension...The change of bubbles and the position of the tuyere in an oxygen coal combustion melting and separating furnace affect the flow and splash behavior of the molten pool.To analyze this problem further,a three-dimensional numerical simulation method was used to explore the behavior and change of the flow field inside the molten pool during double-row tuyere injection.In addition,the arrangement of the tuyere was changed for a more detailed understanding of the internal phase distribution and splashing in a molten pool.The results indicated that under three-dimensional numerical simulation conditions,bubbles rise after leaving the tuyere and break on the surface of the molten pool,which results in certain fluctuations in the nearby melt.During the injection process of the tuyere,the meteorological accumulation in the middle part of the molten pool formed part of the foam slag because of the influence of surface tension.When the layout of the upper and lower exhaust tuyeres was changed from staggered to symmetrical,or when the spacing of the upper and lower exhaust tuyeres changed,it had an effect on the phase distribution and splash behavior.展开更多
基金supported by the Independent Research and Development Projects of State Key Laboratory of Heavy Duty AC Drive Electric Locomotive Systems Integration(No.R111720H01385),China.
文摘In this study,we investigate the effect of rail vibrations on the lubrication and efficiency of a splash-lubricated gearbox;specifically,the gearbox of a rail-transit vehicle.A high-fidelity 3D numerical model of the gearbox in a moving reference system is described,as well as computational fluid dynamics(CFD)simulations of the gearbox with different vibration directions.The effects of rotational speed,oil-immersion depth,and different oil-injection volume rates on lubrication and efficiency are discussed.We propose a method of evaluating the internal lubrication condition of a splash-lubricated gearbox and quantitatively compare the effects of different operating parameters on lubrication and efficiency.Finally,our experiment to verify the feasibility of the simulation method is described.The results show that with vibration,the churning loss and oil supply for the bearings are significantly higher than those under static conditions.In addition,among different vibrational directions,lateral vibration has the greatest influence on the lubrication condition and efficiency of the gearbox.For the studied railway-vehicle gearbox,the best lubrication condition is achieved at a rotational speed of 1600 r/min and an oil-immersion depth of two times the tooth height(2.Oh).Rotational speed is the operating parameter that has the most significant effect on the lubrication and efficiencyofthegearbox.
文摘With the self-made equipment, the benavior of the splashed slag coating was studied by the thermo-simulation. The influenceof TFe, basicity and heating rate of slag on the occurrence of fractional melting was investigated. Furthermore, the composition variationof slag in different stages of the heating process was also discussed, and the mechanism of fractional me1ting was explained. In addition,the exploitation of this phenomenon in practice was also discussed.
文摘This study determined that the range of the marine splash zone (MSZ) of China’s Qingdao,Zhoushan. Xiamen. Zhanjiang harbour area was about 0-2.4 m above the mean high water level (MHWL) of the seawater that the MSZ corrosion peak (MSZCP) was usually 0.6- 1.2 m above the MHWL. and was caused by the large salt particle accumulation on the A3 carbon steel test sample surface and by the high frequency altemations of wet and dry environmental conditions around the samples.
基金supported by the National Science Foundation of China(No.41576076)the National Environmental Corrosion Platform(NECP)the National Key Basic Research Program(‘‘973 Program,’’No.2014CB643300)
文摘Experiments were designed to simulate the corrosion of a low-carbon steel exposed to a marine splash zone. The composition and morphology of the rust were investigated using Raman spectroscopy, X-ray photoelectron spectroscopy, energy-dispersive spectrometry and scanning electron microscopy. Corrosion resistance of the rust films was demonstrated by the electrochemical impedance spectroscopy. The wettability of the steel surface was calculated from the data conceruing the wetting degree and the conductivity. The results showed that, in the initial stage, the products of the outer rust layer were mainly made up of Fe（Ⅲ） oxyhydroxide, while the main component of the inner rust layer was magnetite. With an increase in the corrosion time, the inner rust layer continuously turned into the outer rust layer. In addition, both rust layers became dense, thus playing a protective role with respect to matrix. The existence of the rust layer significantly prolonged the residence time of the seawater on the sample surface, a result that tends to improve the cathodic protection effect for steel structures exposed to marine splash zones.
基金Under the auspices of National Natural Science Foundation of China ( No. 40471084)Innovation Program of Institute of Geographic Sciences and Natural Resources Research, Chinese Academy of Sciences (No. 066U0104SZ)State Key Laboratory of Soil Erosion and Dryland Farming on the Loess Plateau (No. 10501-173)
文摘As the first event of soil erosion, rain splash erosion supplies materials for subsequent transportation and en-trainment. The Loess Plateau, the southern hilly region and the Northeast China are subject to serious soil and water loss; however, the characteristics of rain splash erosion in those regions are still unclear. The objectives of the study are to ana-lyze the characteristics of splash erosion on loess soil, red soil, purple soil and black soil, and to discuss the relationship between splash erosion and soil properties. Soil samples spatially distributed in the abovementioned regions were col-lected and underwent simulated rainfalls at a high intensity of 1.2mm/min, lasting for 5, 10, 15, and 20min, respectively. Rain splash and soil crust development were analyzed. It shows that black soil sample from Heilongjiang Province corre-sponds to the minimum splash erosion amount because it has high aggregate content, aggregate stability and organic mat-ter content. Loess soil sample from Inner Mongolia corresponds to the maximum splash erosion amount because it has high content of sand particles. Loess soil sample from Shanxi Province has relatively lower splash erosion amount be-cause it has high silt particle content and low aggregate stability easily to be disrupted under rainfalls with high intensity. Although aggregate contents of red soil and purple soil samples from Hubei and Guangdong provinces are high, the sta-bility is weak and prone to be disrupted, so the splash erosion amount is medium. Splash rate which fluctuates over time is observed because soil crust development follows a cycling processes of formation and disruption. In addition, there are two locations of soil crust development, one appears at the surface, and the other occurs at the subsurface.
基金Item Sponsored by National Science and Technology Support Program for 11th Five-Year Plan of China(2006BAE03A00)
文摘The slag melting characteristic of slag forming and slag splashing for 300 t BOF less slag process is researched by combining the methods of the slag chemical composition, the melting point determination and the petrographic analysis. The results show that the melting point of final slag for less slag smelting is 20 ~C lower than that for conventional smelting. According to results of the petrographic analysis, the C3S （3CaO ~ SiO2） and C2S （2CaO · SiO2） content for less slag smelting are lower than those for conventional smelting, while the RO （FeO, MgO, MnO, etc） phase and C4AF （4CaO · Al2O3· Fe2O3） phase are higher than those for conventional smelting. According to results of the chemical analysis, the （CaO） content and slag basicity for less slag smelting are higher than those for conventional smelting, while （FeO） and （MgO） content in slag for less slag smelting are almost equal to those for conventional smelting. The reason why slag melting point for less slag smelting is lower than that for con- ventional smelting is that the quantity of added fluorite for less slag smelting is more than that for conventional smel- ting. According tO the analysis results the slag melting point is determined by the C3S, C2S, RO phase and C4AF content. According to the results of slag melting characteristic before and after slag splashing for less slag smelting, the present adjusting slag process has little effect. It is important to adjust the composition of BOF final slag. The （FeO） content in slag is to be reduced at the slag splashing and adjusting slag process for less slag smelting.
基金This work is supported by Nature Science Foundation of Peo-ple ' s Republic of China ( No.50045019).
文摘Nugget splash during aluminum alloys spot welding has a detrimental effect on weld nugget integrity, strength and durability of the welded joints. This investigation is performed to identify nugget splash from voltage signals because these are easily accessible on-line. In the present work, we propose a novel method based on the wavelet packet transform and its energy spectrum for pattern recognition of splash signal. The result demonstrates that this novel method is more accuracy and a useful way of monitoring the spot welding quality.
基金supported by the Deutsche Forschungsgemein-schaft (German Science Foundation) (No. DFG FOR 891/1)the National Natural Science Foundation of China (Nos. 30710103907, 30930005)
文摘Sand-fflled splash cups were used to study the erosive power of rainfall and throughfall in the humid subtropics of Southeast China. The splash cup measurements yielded precise and reproducible results under both open field conditions and forest vegetation. The splash cups were exposed to specific forest stands of different ages and to selected species （Schima superba, Castanopsis eyrei, Daphniphyllum oldhamii, Lithocarpus glaber） in the Gutianshan （古田山） National Nature Reserve （GNNR）. The results of the measurements under forest vegetation show that the erosive power of throughfall drops to be 2.59 times higher compared to the open field. This accentuates the importance of shrub, herb and litter layers in forest ecosystems to protect the soil against erosion. Coalescing drops from leaves and branches （drips） are responsible for this notable gain in erosive power. Moreover, differences in sandloss between the investigated tree species （deciduous, evergreen） revealed that the erosion potential and the spatial heterogeneity of throughfall are species-specific. This highlights the importance of selecting specific species for afforestation projects considering the prevention of soil erosion.
基金Sponsored by Science and Technology Plan Projects of Tianjin of China(07ZCKFGX03800)Science and Technology Plan Projects for CAS Supporting Tianjin Construction of China(TJZX1-YW-09)
文摘Converter off-gas, an important energy resource for steel industries, is one of the weak points in the recov ery and utilization of secondary energy resources. To improve the level of recycling converter off-gas in steel plants, a novel approach to the recycle of CO2 separated from converter off-gas or other off-gas for the green slag splashing technique was developed, and the CO2 equilibrium conversion ratio of the green CO2 slag splashing under different technological conditions was calculated by the program of enthalpy （H）, entropy （S）, and heat capacity （C）, i.e. HSC software. Furthermore, the experiments of CO2 injected into molten converter slag were carried out, and the influencing factors of the green slag splashing technique using CO2 were analyzed. The experimental results showed that the carbon content for smooth slag splashing using COs was about 4.0%.
文摘Some differences in slag splashing between BOF steel works in US and China were investigated. The slag composition,melting point, and mineralogical phases of final slags from both countries were studied. The control of slag superheat is important to an effective slag coating.
文摘The sudden transition from a high-velocity, supercritical open channel flow into a slow-moving sub-critical flow is a hydraulic jump. Such a flow is characterised by a sudden rise of the free-surface, with some strong energy dissipation and air entrainment, waves and spray. New two-phase flow measurements were performed in the developing flow region using a large-size facility operating at large Reynolds numbers. The experimental results demonstrated the complexity of the flow with a developing mixing layer in which entrained bubbles are advected in a high shear stress flow. The relationship between bubble count rates and void fractions was non-unique in the shear zone, supporting earlier observations of some form of double diffusion process between momentum and air bubbles. In the upper region, the flow consisted primarily of water drops and packets sur-rounded by air. Visually significant pray and splashing were significant above the jump roller. The present study is the first com-prehensive study detailing the two-phase flow properties of both the bubbly and spray regions of hydraulic jumps, a first step towards understanding the interactions between bubble entrainment and droplet ejection processes.
文摘The measured results show that the overexpanded supersonic jet velocity produced by low stagnation pressure (0.53 MPa) attenuates quickly, deviates greatly with smaller impact area and large energy loss. According to the measured results and the analysis of lashing energy of jet on the bath, the technological parameters of nitrogen flow in slag splashing were proposed.
基金financially supported by the National Natural Science Foundation of China(Grant No.52071336)the National Key Research and Development Program of China(Grant No.2016YFC0303701)+1 种基金the Ministry of Industry and Information Technology Special Project(Grant No.2018GXB01-07)the CNOOC Limited Shenzhen Branch(Grant No.CCL2019SZPS0541)。
文摘The subsea suspended manifold designed to replace the traditional foundation structure with the buoys is a new generation subsea production system that can be suspended at a certain height from the seafloor and rapidly recycled by its own buoyancy.Due to complex environmental conditions,its hydrodynamic performance in the splash zone is extremely important for the safety of the whole installation process.In this paper,the mathematical model for the dynamic analysis of the seawater ingress process of the single-layer pre-set horizontal cabin is proposed based on the different center of gravity positions of the buoy.Meanwhile,the theoretical analysis of fiber cable is divided into infinite differential units by the discretization method,and the formulae of the horizontal displacement of the subsea suspended manifold are presented.In addition,the simulations are carried out to verify the rules of the dynamic responses on the subsea suspended manifold system with the consideration of the environmental conditions in the South China Sea.Comparing with the calculated value of the mathematical model of the cabin water ingress,the error of the simulation result by use of FLUENT is about 5.47%.Furthermore,the wave height is greater than the current impact on the lowering manifold system and the azimuth angle of the installation vessel is aligned with the direction of the environmental load.
基金supported by the National Key R&D Program of China(2017YFB0603800 and 2017YFB0603802).
文摘The change of bubbles and the position of the tuyere in an oxygen coal combustion melting and separating furnace affect the flow and splash behavior of the molten pool.To analyze this problem further,a three-dimensional numerical simulation method was used to explore the behavior and change of the flow field inside the molten pool during double-row tuyere injection.In addition,the arrangement of the tuyere was changed for a more detailed understanding of the internal phase distribution and splashing in a molten pool.The results indicated that under three-dimensional numerical simulation conditions,bubbles rise after leaving the tuyere and break on the surface of the molten pool,which results in certain fluctuations in the nearby melt.During the injection process of the tuyere,the meteorological accumulation in the middle part of the molten pool formed part of the foam slag because of the influence of surface tension.When the layout of the upper and lower exhaust tuyeres was changed from staggered to symmetrical,or when the spacing of the upper and lower exhaust tuyeres changed,it had an effect on the phase distribution and splash behavior.
