By means of optical microscope , scanning electron microscope (SEM) and transmission electron microscope (TEM), the process of densification, the characterization of phase transformation and the microstructure for...By means of optical microscope , scanning electron microscope (SEM) and transmission electron microscope (TEM), the process of densification, the characterization of phase transformation and the microstructure for spark plasma sintering (SPS) nano hard phase Ti(C,N)-based cermet were investigated. It is found that the spark plasma sintering (SPS) enables the nano hard phase Ti(C,N)-based cermet to densify rapidly, however, the full densification of the sintered samples can not be obtained. The rate of phase transformation is significantly quick. When being sintered at 1 200 ℃ for 8 min, Mo2C is completely dissolved, and TiN dissolves into TiC entirely and disappears. Above 1 200 ℃, Ti(C,N) begins to decompose and the atoms of C and N separate from Ti(C,N) resulting in the generation of N2 and the graphite. Due to the denitrification and the graphitization, the density and the hardness of sintered samples are rather low. The distribution of grain size of the sample sintered at 1 350 ℃ covers a wide range of 90500 nm, and most of the grain size are about 200 nm. The hard phase is not of typical core-rim structure. Oxides on the surface of particles can not be fully removed and present in sample as titanium oxide TiO2. Graphite exists in band-like shape.展开更多
The isotropic nanocrystalline[(PrNd)0.8MM0.2]29.8Fe68.7Al0.1Cu0.12Co0.88B magnets(MM:mischmetal)were prepared by single-main phase and double-main phase methods using spark plasma sintering(SPS).Melt-spinning method w...The isotropic nanocrystalline[(PrNd)0.8MM0.2]29.8Fe68.7Al0.1Cu0.12Co0.88B magnets(MM:mischmetal)were prepared by single-main phase and double-main phase methods using spark plasma sintering(SPS).Melt-spinning method was used to prepare initial powder and avoid component deviations caused by longtime ball milling.The magnetic properties of the magnet prepared by double-main phase method(called double-main phase magnet,DMP magnet)are remanence of Br=0.75 T,intrinsic coercivity of Hcj=909.83 kA·m-1,maximum magnetic energy product of(BH)max=95.48 kJ·m-3,which are better than those of the magnet prepared by single-main phase method(called singlemain phase magnet,SMP magnet).The diffraction peaks of the main phase of DMP magnet split in X-ray diffractometer(XRD)pattern,indicating that R2 Fe14B phases with different distributions of La/Ce elements exist in the magnet.This speculation is confirmed by transmission electron microscopy(TEM)observation.The La/Ce-rich main phase and La/Celean main phase are present in DMP magnets.The heterogeneity of rare earth elements suppresses the magnetic dilution effect in DMP magnet,and the magnetic properties are improved.Though the DMP magnet contains different main phases,it presents unitary Curie temperature(TC)of 577 K,which is higher than that of SMP magnet.This result suggests that the TC of the magnets can be promoted by double-main phase method and SPS.展开更多
The effect of titanium addition on the microstructure and mechanical properties of brass Cu4OZn has been studied via the powder metallurgy (P/M) route. The water-atomized Cu4OZn-1.0 wt% Ti alloy powder was consolida...The effect of titanium addition on the microstructure and mechanical properties of brass Cu4OZn has been studied via the powder metallurgy (P/M) route. The water-atomized Cu4OZn-1.0 wt% Ti alloy powder was consolidated at different temperatures in the range of 400-600℃ using spark plasma sintering (SPS) and hot extrusion subsequently. Results show that the super-saturated solid solution titanium element in rapidly cooled brass Cu4OZn powder created high chemical potential for a precipitate reaction, showing significant grain refinement effects on the consolidated Cu4OZn matrix. Consequently, excellent mechanical properties were obtained by precipitation hardening and work hardening after sintering and extrusion, with yield strength of 390 MPa, ultimate tensile strength of 617 MPa, and Vickers micro-hardness of 192 HV, which are 28.7%, 23.4%, and 23.9% higher values than those of extruded Cu4OZn brass, respectively.展开更多
Efficiency and emissions of spark-ignited engines are significantly affected by combustion phase which can usually be indicated by crank angle of 50% mass burnt (CA50). Managing combustion phase at the optimal value...Efficiency and emissions of spark-ignited engines are significantly affected by combustion phase which can usually be indicated by crank angle of 50% mass burnt (CA50). Managing combustion phase at the optimal value at which the maximal efficiency can be achieved is a challenging issue due to the cyclic variations of combustion process. This paper addresses this issue in two loops: CA50 set-point optimization (outer loop) and set-point tracking (inner loop) by controlling spark advance (SA). Extremum seeking approach maximizing thermal efficiency is employed in the CA50 set-point optimization. A proportional- integral (PI) controller is adopted to make the moving average value of CA50 tracking the optimal CA50 set-point determined in the outer loop. Moreover, in order to obtain fast responses at steady and transient operations, feed-forward maps are designed for extremum seeking controller and PI controller, respectively. Finally, experimental validations are conducted on a six-cylinder gasoline at steady and transient operations to show the effectiveness of proposed control scheme.展开更多
Zirconia powders doped with yttrium prepared by special liquid-phase precipitation method were sintered by spark plasma sintering (SPS) to obtain high performance samples. The microstructure, phase composition, and ...Zirconia powders doped with yttrium prepared by special liquid-phase precipitation method were sintered by spark plasma sintering (SPS) to obtain high performance samples. The microstructure, phase composition, and mechanical properties of the samples were studied. The results of X-ray diffraction (XRD), Raman spectrum, and transmission electron microscope (TEM) show that the phase is tetragonal. The powders with large surface area and high sintering activity, due to small crystallite size, could be densified at 1100℃. The highest relative density of the sample obtained at 1300℃ is higher than 99% (the tetragonal phase is 6.08 g/cm^3). The Hv and KIC are 13.76 GPa and 15.4 MPa.m^1/2, respectively.展开更多
The spark plasma sintering (SPS) was applied to prepare α-Si3 N4 ceramics of different densities with magnesia, silicon dioxide, alumina as the sintering aids. The mechanism of liquid phase sintering (LPS) wus d...The spark plasma sintering (SPS) was applied to prepare α-Si3 N4 ceramics of different densities with magnesia, silicon dioxide, alumina as the sintering aids. The mechanism of liquid phase sintering (LPS) wus discussed and the factors influencing the density of the prepared samples were analyzed. The dielectric constant of sintered samples was tested. The experimental results show that the density can be controlled from 2.48 g/ cm^3 to 3.09 g/ cm^3 while the content of the sintering aids and the sintering temperature alter and the dielectric constant is closely dependent on the density of obtained samples.展开更多
采用放电等离子法制备Ti-25Ta-4.5Ag生物合金。通过调节烧结温度优化其微观结构。利用XRD、SEM研究了Ti-25Ta-4.5Ag合金的物相结构和组织形貌。研究了烧结温度对Ti-25Ta-4.5Ag合金在模拟人体溶液中电化学性能的影响。结果表明:Ti-25Ta-...采用放电等离子法制备Ti-25Ta-4.5Ag生物合金。通过调节烧结温度优化其微观结构。利用XRD、SEM研究了Ti-25Ta-4.5Ag合金的物相结构和组织形貌。研究了烧结温度对Ti-25Ta-4.5Ag合金在模拟人体溶液中电化学性能的影响。结果表明:Ti-25Ta-4.5Ag烧结产物中有Ti的α相,马氏体α"相,β相,析出Ag和Ta。Ta在950℃下未完全熔化,Ag在晶界处析出。当烧结温度为850℃时,其稳态开路电位最高:-9 m V,腐蚀电流密度最低:0.352μA·cm^-2,其腐蚀电位最高:-462.472 m V。Ti-25Ta-4.5Ag在850℃烧结下的产物在人体模拟体液中耐腐蚀性能最好,具有良好的应用前景。展开更多
文摘By means of optical microscope , scanning electron microscope (SEM) and transmission electron microscope (TEM), the process of densification, the characterization of phase transformation and the microstructure for spark plasma sintering (SPS) nano hard phase Ti(C,N)-based cermet were investigated. It is found that the spark plasma sintering (SPS) enables the nano hard phase Ti(C,N)-based cermet to densify rapidly, however, the full densification of the sintered samples can not be obtained. The rate of phase transformation is significantly quick. When being sintered at 1 200 ℃ for 8 min, Mo2C is completely dissolved, and TiN dissolves into TiC entirely and disappears. Above 1 200 ℃, Ti(C,N) begins to decompose and the atoms of C and N separate from Ti(C,N) resulting in the generation of N2 and the graphite. Due to the denitrification and the graphitization, the density and the hardness of sintered samples are rather low. The distribution of grain size of the sample sintered at 1 350 ℃ covers a wide range of 90500 nm, and most of the grain size are about 200 nm. The hard phase is not of typical core-rim structure. Oxides on the surface of particles can not be fully removed and present in sample as titanium oxide TiO2. Graphite exists in band-like shape.
基金financially supported by the National Key Research and Development Program of China(No.2016YFB0700903)the National Natural Science Foundation of China(Nos.51571064 and 51571126).
文摘The isotropic nanocrystalline[(PrNd)0.8MM0.2]29.8Fe68.7Al0.1Cu0.12Co0.88B magnets(MM:mischmetal)were prepared by single-main phase and double-main phase methods using spark plasma sintering(SPS).Melt-spinning method was used to prepare initial powder and avoid component deviations caused by longtime ball milling.The magnetic properties of the magnet prepared by double-main phase method(called double-main phase magnet,DMP magnet)are remanence of Br=0.75 T,intrinsic coercivity of Hcj=909.83 kA·m-1,maximum magnetic energy product of(BH)max=95.48 kJ·m-3,which are better than those of the magnet prepared by single-main phase method(called singlemain phase magnet,SMP magnet).The diffraction peaks of the main phase of DMP magnet split in X-ray diffractometer(XRD)pattern,indicating that R2 Fe14B phases with different distributions of La/Ce elements exist in the magnet.This speculation is confirmed by transmission electron microscopy(TEM)observation.The La/Ce-rich main phase and La/Celean main phase are present in DMP magnets.The heterogeneity of rare earth elements suppresses the magnetic dilution effect in DMP magnet,and the magnetic properties are improved.Though the DMP magnet contains different main phases,it presents unitary Curie temperature(TC)of 577 K,which is higher than that of SMP magnet.This result suggests that the TC of the magnets can be promoted by double-main phase method and SPS.
基金supported by the Japan Science and Tech-nology Agency(JST)
文摘The effect of titanium addition on the microstructure and mechanical properties of brass Cu4OZn has been studied via the powder metallurgy (P/M) route. The water-atomized Cu4OZn-1.0 wt% Ti alloy powder was consolidated at different temperatures in the range of 400-600℃ using spark plasma sintering (SPS) and hot extrusion subsequently. Results show that the super-saturated solid solution titanium element in rapidly cooled brass Cu4OZn powder created high chemical potential for a precipitate reaction, showing significant grain refinement effects on the consolidated Cu4OZn matrix. Consequently, excellent mechanical properties were obtained by precipitation hardening and work hardening after sintering and extrusion, with yield strength of 390 MPa, ultimate tensile strength of 617 MPa, and Vickers micro-hardness of 192 HV, which are 28.7%, 23.4%, and 23.9% higher values than those of extruded Cu4OZn brass, respectively.
文摘Efficiency and emissions of spark-ignited engines are significantly affected by combustion phase which can usually be indicated by crank angle of 50% mass burnt (CA50). Managing combustion phase at the optimal value at which the maximal efficiency can be achieved is a challenging issue due to the cyclic variations of combustion process. This paper addresses this issue in two loops: CA50 set-point optimization (outer loop) and set-point tracking (inner loop) by controlling spark advance (SA). Extremum seeking approach maximizing thermal efficiency is employed in the CA50 set-point optimization. A proportional- integral (PI) controller is adopted to make the moving average value of CA50 tracking the optimal CA50 set-point determined in the outer loop. Moreover, in order to obtain fast responses at steady and transient operations, feed-forward maps are designed for extremum seeking controller and PI controller, respectively. Finally, experimental validations are conducted on a six-cylinder gasoline at steady and transient operations to show the effectiveness of proposed control scheme.
文摘Zirconia powders doped with yttrium prepared by special liquid-phase precipitation method were sintered by spark plasma sintering (SPS) to obtain high performance samples. The microstructure, phase composition, and mechanical properties of the samples were studied. The results of X-ray diffraction (XRD), Raman spectrum, and transmission electron microscope (TEM) show that the phase is tetragonal. The powders with large surface area and high sintering activity, due to small crystallite size, could be densified at 1100℃. The highest relative density of the sample obtained at 1300℃ is higher than 99% (the tetragonal phase is 6.08 g/cm^3). The Hv and KIC are 13.76 GPa and 15.4 MPa.m^1/2, respectively.
文摘The spark plasma sintering (SPS) was applied to prepare α-Si3 N4 ceramics of different densities with magnesia, silicon dioxide, alumina as the sintering aids. The mechanism of liquid phase sintering (LPS) wus discussed and the factors influencing the density of the prepared samples were analyzed. The dielectric constant of sintered samples was tested. The experimental results show that the density can be controlled from 2.48 g/ cm^3 to 3.09 g/ cm^3 while the content of the sintering aids and the sintering temperature alter and the dielectric constant is closely dependent on the density of obtained samples.
文摘采用放电等离子法制备Ti-25Ta-4.5Ag生物合金。通过调节烧结温度优化其微观结构。利用XRD、SEM研究了Ti-25Ta-4.5Ag合金的物相结构和组织形貌。研究了烧结温度对Ti-25Ta-4.5Ag合金在模拟人体溶液中电化学性能的影响。结果表明:Ti-25Ta-4.5Ag烧结产物中有Ti的α相,马氏体α"相,β相,析出Ag和Ta。Ta在950℃下未完全熔化,Ag在晶界处析出。当烧结温度为850℃时,其稳态开路电位最高:-9 m V,腐蚀电流密度最低:0.352μA·cm^-2,其腐蚀电位最高:-462.472 m V。Ti-25Ta-4.5Ag在850℃烧结下的产物在人体模拟体液中耐腐蚀性能最好,具有良好的应用前景。