To investigate the nucleation behavior during the single-phased metallic solidification process,the commercial ultrapure ferritic stainless steels with no(Initial steel)and various melt treatments(R1,MR1,Y2,MY1,and M1...To investigate the nucleation behavior during the single-phased metallic solidification process,the commercial ultrapure ferritic stainless steels with no(Initial steel)and various melt treatments(R1,MR1,Y2,MY1,and M1 steels)were used to carry out the differential scanning colorimetry(DSC)and high-temperature confocal laser scanning microscope(HT-CLSM)experiments.Based on the results of DSC experiments,the equilibrium solidification process as well as the relationship among the critical undercooling degree(△T_(c)^(DSC)),latent heat of fusion/crystallization(△H_(f)/△H_(c)),equiaxed grain ratio(ER),and average grain size(△_(ave)^(ingot))was revealed.ER is increased with the decreasing△T_(c)^(DSC)and increasing△H_(f)/△H_(c);however,△_(ave)^(ingot)is decreased with them.Referring to the results of HT-CLSM experiments,the average sizes of micro-/macrostructures(d_(ave)/D_(ave)/)are decreased with the increasing cooling rate,as well as the difference between and apparent critical undercooling degree(△T_(c)^(CLSM))was revealed.The heterogeneous nucleation of the crystal nuclei occurs only if△T_(c)^(CLSM)>△T_(c)^(DSC).Combining with the interfacial wetting-lattice mismatch heterogeneous nucleation model,the dynamic mechanism of the metallic solidification was revealed.The as-cast grains of the melt-treated samples were obviously refined,owing to the much higher actual heterogeneous nucleation rates(I_(heter.,i))obtained through melt treatments,and the heterogeneous nucleation rates(I_(heter.,ij))for all samples are increased with the cooling rates,firmly confirming that the as-cast grains of each sample could be refined by the increasing cooling rates.展开更多
The Cu?Al composite casts were prepared by the method of pouring molten aluminum. The solidification process and themicrostructure of the transition layer were investigated during the recombination process of the liqu...The Cu?Al composite casts were prepared by the method of pouring molten aluminum. The solidification process and themicrostructure of the transition layer were investigated during the recombination process of the liquid Al and the solid Cu. The results reveal that the microstructure of the transition layer in the Cu?Al composite cast consists of α(Al)+α(Al)?CuAl2 eutectic,α(Al)?CuAl2 eutectic, CuAl2+α(Al)?CuAl2 eutectic and Cu9Al4. Additionally, the pouring temperature, cooling mode of the Cu platesurface and start time of the forced cooling after pouring have no effect on the microstructure species. But the proportion of thevarious microstructures in the transition layer changes with the process parameters. The pure Al at the top of the transition layer startsto solidify first and then the α(Al) phase grows in a dendritic way, while the CuAl2 phase exhibits plane or cellular crystal growth from the two sides of the transition layer towards its interior. The stronger the cooling intensity of the Cu plate outer surface, the more developed the dendrite, and the easier it is for the CuAl2 phase to grow into a plane crystal.展开更多
When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by therm...When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.展开更多
Solidification processes of Al7SiMg-xY(0.1wt%,0.3wt%,0.5wt%) alloys were investigated by thermal analysis.The microstructures were observed by using optical microscopy and scanning electron microscopy.Effects of diffe...Solidification processes of Al7SiMg-xY(0.1wt%,0.3wt%,0.5wt%) alloys were investigated by thermal analysis.The microstructures were observed by using optical microscopy and scanning electron microscopy.Effects of different concentrations of yttrium on tensile performance both as cast and T6 heat treated were studied at room temperature,respectively.The results show that little changes happen in liquidus with increases concentration of yttrium.While it results in obvious depression of solidus and eutectic arrest temperature in solidification process.Moreover,the solidification range increases significantly.The performance is better when concentration of yttrium is 0.1wt%.With increment of yttrium,more large flake-like compounds of yttrium gather in grain boundaries,performance especially the elongation of the alloy decrease remarkably.展开更多
Most lost-foam casting processes involve non-equilibrium solidification dominated by kinetic factors, while construction of a common dynamic solidification curve is based on pure thermodynamics, not applicable for ana...Most lost-foam casting processes involve non-equilibrium solidification dominated by kinetic factors, while construction of a common dynamic solidification curve is based on pure thermodynamics, not applicable for analyses and research of non-equilibrium macro-solidification processes, and the construction mode can not be applied to nonequilibrium solidification process. In this study, the construction of the dynamic solidification curve(DSC) for the nonequilibrium macro-solidification process included: a modified method to determine the start temperature of primary austenite precipitation(T_(AL)) and the start temperature of eutectic solidification(T_(ES)); double curves method to determine the temperature of the dendrite coherency point of primary austenite(T-(AC)) and the temperature of eutectic cells collision point(T_(EC)); the "technical solidus" method to determine the end temperature of eutectic reaction(T_(EN)). For this purpose, a comparative testing of the non-equilibrium solidification temperature fields in lost-foam casting and green sand mold casting hypoeutectic gray iron was carried out. The thermal analysis results were used to construct the DSCs of both these casting methods under non-equilibrium solidification conditions. The results show that the transformation rate of non-equilibrium solidification in hypoeutectic gray cast iron is greater than that of equilibrium solidification. The eutectic solidification region presents a typical mushy solidification mode. The results also indicate that the primary austenite precipitation zone of lost-foam casting is slightly larger than that of green sand casting. At the same time, the solid fraction(f_s) of the dendrite coherency points in lost-foam casting is greater than that in the green sand casting. Therefore, from these two points, lost-foam casting is more preferable for reduction of shrinkage and mechanical burntin sand tendency of the hypoeutectic gray cast iron. Due to the fact that the solidification process(from the surface to center) at primary austenite growth area in the lost-foam cylinder sample lags behind that in the green sand casting, the mushy solidification tendency of lost-foam casting is greater and the solidification time is longer.展开更多
The moving process ofδ / δgrain boundary during the solidification process of Fe-0.2%C-0.8%Cr has been observed in-situ with confocal scanning laser microscope （ CSLM ）, and the establishment of δ/δ grain bounda...The moving process ofδ / δgrain boundary during the solidification process of Fe-0.2%C-0.8%Cr has been observed in-situ with confocal scanning laser microscope （ CSLM ）, and the establishment of δ/δ grain boundary , the moving mode , the moving speed and the influence of correlative factor were explored in detail.The results showed that the clear grain cannot be formed when δ phase merged during solidification process of the steel if the actual cooling rate was 0.045℃·s-1 .The δ/δgrain boundary with shape of flat will be formed if there is no essential conjunction betweenδphase in a long period of time.The movement ofδgrain boundary cross point drives other δ /δ grain boundaries to move.The moving process is not stable , and the moving rate variation ranges from 0.12to 1.65 μ m ·s-1 .Temperature of the system is the chief factor for influencing the moving rate of δ / δgrain boundary during the solidification.When the temperature fluctuation of system appears , the solidified grain boundary is re-melted , which results in the catastrophic fluctuation of moving rate for δ / δ grain boundary.When the solidification process reaches its end , the average moving rate of δ /δ grain boundary is quicker than that of L / δ interface.The coarsening rate of crystal grain in the melt is slower than that of solidified solid phase crystal grain.展开更多
In this paper,it presents the results of calculation of solidification process of copper continuous cast bar by cross section size 120 mm × 70 mm with application of Pro Cast 2010 software. The estimation of moul...In this paper,it presents the results of calculation of solidification process of copper continuous cast bar by cross section size 120 mm × 70 mm with application of Pro Cast 2010 software. The estimation of mould design effect on solidification process of continuos copper cast bar is completed at various speeds of casting.Profiles of liquid metal cavities and temperature allocations in the cast bar at various casting speeds are defined.The analysis of received liquid metal cavity profiles shows that a new mold construction allows significantly decrease of the length of the liquid metal cavity during continuous copper casting at HAZELETTcasting machine and the increase of maximum casting speed from 10 to 11 m / min. Adequacy of the results of copper continuous cast bar solidification process calculation is confirmed by the experimental data.展开更多
A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calcu...A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.展开更多
A 3-D finite-element numerical simulation model of temperature field for CIESC casting solidification process was developed with the aid of ANSYS software and a series of corresponding experiments were made. The resul...A 3-D finite-element numerical simulation model of temperature field for CIESC casting solidification process was developed with the aid of ANSYS software and a series of corresponding experiments were made. The results showed that the good agreement was obtained between the numerical simulation and the experiments. Based on the numerical simulation results, the characteristics of temperature distribution in the castings during CIESC solidification process were analyzed and summarized. According to the G/R-1/2 method and numerical simulation results, there is no any shrinkage defect in the CIESC casting and structure or casting is fine and compact.展开更多
The behavior of inclusions in the process of B-phase growth during the solidification of Fe-0.15C-0.8Mn steel was in-situ observed using a high-temperature confocal scanning laser microscope （HTCSLM）. The results sh...The behavior of inclusions in the process of B-phase growth during the solidification of Fe-0.15C-0.8Mn steel was in-situ observed using a high-temperature confocal scanning laser microscope （HTCSLM）. The results show that inclusions arrive the S/L （solid/liquid） interface by way of direct impact or gradual drift, when the ceil spacing is approximately equal to 177 um during the growth of cellular B-phase. The inclusions easily stay at the positions of trailing vortex formed by the circumferential motion of molten steel around B-phase. Some inclusions reaching the S/L interface are captured by the solid-phase. Some of them move along the normal direction of the S/L in- terface because of pushing of solid-phase, and the others get away from the S/L interface after being pushed for a distance. The faster the growth rates of the solid-phase are, the easier the inclusions are captured by the S/L interface. The slower the growth rates of the solid-phase are, the easier the inclusions move with the S/L interface.展开更多
Two kinds of high strength-damping aluminum alloys （LZ7） were fabricated by rapid solidification and powder metallurgy （RS-PM） process. One material was extruded to profile aluminum directly and the other was extr...Two kinds of high strength-damping aluminum alloys （LZ7） were fabricated by rapid solidification and powder metallurgy （RS-PM） process. One material was extruded to profile aluminum directly and the other was extruded to bar and then rolled to sheet. The damping capacity over a temperature range of 25-300 ℃was studied with damping mechanical thermal analyzer （DMTA） and the microstructures were investigated by optical microscopy （OM）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. The experimental results show that the damping capacity increases with the test temperature elevating. Internal friction value of rolled sheet aluminum is up to 11.5×10^-2 and that of profile aluminum is as high as 6.0×10^-2 and 7.5×10^-2 at 300 ℃, respectively. Microstructure analysis shows the shape of precipitation phase of rolled alloy is more regular and the distribution is more homogeneous than that of profile alloy. Meanwhile, the interface between particulate and matrix of rolled sheet alloy is looser than that of profile alloy. Maybe the differences at interface can explain why damping capacity of rolled sheet alloy is higher than that of profile alloys at high temperature （above 120 ℃）.展开更多
The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of t...The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.展开更多
The research achievements of solidification theories and technologies in the last decades are reviewed with the stresses on some new development in the recent years. Some new interesting areas emerged in the last year...The research achievements of solidification theories and technologies in the last decades are reviewed with the stresses on some new development in the recent years. Some new interesting areas emerged in the last years are also pointed out.展开更多
A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards a...A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.展开更多
In 1950, I graduated from Tsinghua University,majoring in machine building. Three years later, Ientered the Iron & Steel College in Moscow to start studying metallurgy as a postgraduate. After obtaining my associa...In 1950, I graduated from Tsinghua University,majoring in machine building. Three years later, Ientered the Iron & Steel College in Moscow to start studying metallurgy as a postgraduate. After obtaining my associate professorship, I came back home. I devoted the succeeding 40 years to the theory and technology of solidification, because I had realized the importance of the physical process of solidification in materials science and engineering technologies as a means of upgrading the properties of traditional materials and developing new materials. My contributions in this field might be listed as follows:展开更多
3-Dvelocity and temperature fields of mold filling and solidification processes of large-sized castingswere calculated,and the efficiency and accuracy of numerical calculation were studied.The mold filling andsolidifi...3-Dvelocity and temperature fields of mold filling and solidification processes of large-sized castingswere calculated,and the efficiency and accuracy of numerical calculation were studied.The mold filling andsolidification processes of large-sized stainless steel,iron and aluminum alloy castings were simulated by using ofnew scheme;their casting processes were optimized,and then applied to produce castings.展开更多
Solidification structure is a key aspect for understanding the mechanical performance of metal alloys,wherein composition and casting parameters considerably influence solidification and determine the unique microstru...Solidification structure is a key aspect for understanding the mechanical performance of metal alloys,wherein composition and casting parameters considerably influence solidification and determine the unique microstructure of the alloys.By following the principle of free energy minimization,the phase-field method eliminates the need for tracking the solid/liquid phase interface and has greatly accelerated the research and development efforts geared toward optimizing metal solidification microstructures.The recent progress in the application of phasefield simulation to investigate the effect of alloy composition and casting process parameters on the solidification structure of metals is summarized in this review.The effects of several typical elements and process parameters,including carbon,boron,silicon,cooling rate,pulling speed,scanning speed,anisotropy,and gravity,on the solidification structure are discussed.The present work also addresses the future prospects of phase-field simulation and aims to facilitate the widespread applications of phase-field approaches in the simulation of microstructures during solidification.展开更多
Al/Mg bimetal was prepared by lost foam solid-liquid compound casting,and the effects of mechanical vibration on the filling and solidification behavior,microstructure and performance of the bimetal were investigated....Al/Mg bimetal was prepared by lost foam solid-liquid compound casting,and the effects of mechanical vibration on the filling and solidification behavior,microstructure and performance of the bimetal were investigated.Results show that the mechanical vibration has a remarkable influence on the filling and solidification processes.It is found that after mechanical vibration,the filling rate increases and the filling rate at different times is more uniform than that without vibration.In addition,the mechanical vibration also increases the wettability between liquid AZ91D and A356 inlays.The mechanical vibration reduces the horizontal and vertical temperature gradient of the casting and makes the temperature distribution of the whole casting more uniform.Compared to the Al/Mg bimetal without vibration,the shear strength is improved by 39.76%after the mechanical vibration is applied,due to the decrease of the inclusions and Al_(12)Mg_(17) dendrites,and the refinement and uniform distribution of the Mg_(2)Si particles in the interface of the Al/Mg bimetal.展开更多
As one of the most popular used high-speed steels, M2 possesses excellent hardness and toughness as cutting tools. Networks of eutectic carbides distributing in the inter-dendritic region are academically considered t...As one of the most popular used high-speed steels, M2 possesses excellent hardness and toughness as cutting tools. Networks of eutectic carbides distributing in the inter-dendritic region are academically considered to be the typical microstructure of M2, which can be refined by increasing cooling rate. In this paper, a novel casting method named fusible metal mold （FMM） is employed to refine the microstructure of M2 high-speed steel. Results show that FMM casting method can improve cooling rate by 100% without any contamination of the melts＇ composition.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.52274339,52174321,52074186,and 52104337)Natural Science Foundation of Jiangsu Province(Grant No.BK20231317)China Baowu Low-Carbon Metallurgy Innovation Fund(Grant No.BWLCF202108).
文摘To investigate the nucleation behavior during the single-phased metallic solidification process,the commercial ultrapure ferritic stainless steels with no(Initial steel)and various melt treatments(R1,MR1,Y2,MY1,and M1 steels)were used to carry out the differential scanning colorimetry(DSC)and high-temperature confocal laser scanning microscope(HT-CLSM)experiments.Based on the results of DSC experiments,the equilibrium solidification process as well as the relationship among the critical undercooling degree(△T_(c)^(DSC)),latent heat of fusion/crystallization(△H_(f)/△H_(c)),equiaxed grain ratio(ER),and average grain size(△_(ave)^(ingot))was revealed.ER is increased with the decreasing△T_(c)^(DSC)and increasing△H_(f)/△H_(c);however,△_(ave)^(ingot)is decreased with them.Referring to the results of HT-CLSM experiments,the average sizes of micro-/macrostructures(d_(ave)/D_(ave)/)are decreased with the increasing cooling rate,as well as the difference between and apparent critical undercooling degree(△T_(c)^(CLSM))was revealed.The heterogeneous nucleation of the crystal nuclei occurs only if△T_(c)^(CLSM)>△T_(c)^(DSC).Combining with the interfacial wetting-lattice mismatch heterogeneous nucleation model,the dynamic mechanism of the metallic solidification was revealed.The as-cast grains of the melt-treated samples were obviously refined,owing to the much higher actual heterogeneous nucleation rates(I_(heter.,i))obtained through melt treatments,and the heterogeneous nucleation rates(I_(heter.,ij))for all samples are increased with the cooling rates,firmly confirming that the as-cast grains of each sample could be refined by the increasing cooling rates.
基金Project(LJQ2014062)supported by the Outstanding Young Scholars in Colleges and Universities of Liaoning Province,China
文摘The Cu?Al composite casts were prepared by the method of pouring molten aluminum. The solidification process and themicrostructure of the transition layer were investigated during the recombination process of the liquid Al and the solid Cu. The results reveal that the microstructure of the transition layer in the Cu?Al composite cast consists of α(Al)+α(Al)?CuAl2 eutectic,α(Al)?CuAl2 eutectic, CuAl2+α(Al)?CuAl2 eutectic and Cu9Al4. Additionally, the pouring temperature, cooling mode of the Cu platesurface and start time of the forced cooling after pouring have no effect on the microstructure species. But the proportion of thevarious microstructures in the transition layer changes with the process parameters. The pure Al at the top of the transition layer startsto solidify first and then the α(Al) phase grows in a dendritic way, while the CuAl2 phase exhibits plane or cellular crystal growth from the two sides of the transition layer towards its interior. The stronger the cooling intensity of the Cu plate outer surface, the more developed the dendrite, and the easier it is for the CuAl2 phase to grow into a plane crystal.
文摘When heavy machines and large scaled receiver system of communication equipment are manufactured, it always needs to produce large-sized steel castings, aluminum castings and etc. Some defects of hot cracking by thermal stress often appear during solidification process as these castings are produced, which results in failure of castings. Therefore predicting the effects of technological parameters for production of castings on the thermal stress during solidification process becomes an important means. In this paper, the mathematical models have been established and numerical calculation of temperature fields by using finite difference method (FDM) and then thermal stress fields by using finite element method (FEM) during solidification process of castings have been carried out. The technological parameters of production have been optimized by the results of calculation and the defects of hot cracking have been eliminated. Modeling and simulation of 3D thermal stress during solidification processes of large-sized castings provided a scientific basis, which promoted further development of advanced manufacturing technique.
文摘Solidification processes of Al7SiMg-xY(0.1wt%,0.3wt%,0.5wt%) alloys were investigated by thermal analysis.The microstructures were observed by using optical microscopy and scanning electron microscopy.Effects of different concentrations of yttrium on tensile performance both as cast and T6 heat treated were studied at room temperature,respectively.The results show that little changes happen in liquidus with increases concentration of yttrium.While it results in obvious depression of solidus and eutectic arrest temperature in solidification process.Moreover,the solidification range increases significantly.The performance is better when concentration of yttrium is 0.1wt%.With increment of yttrium,more large flake-like compounds of yttrium gather in grain boundaries,performance especially the elongation of the alloy decrease remarkably.
基金financially supported by the National Development and Reform Commission(2010-324)
文摘Most lost-foam casting processes involve non-equilibrium solidification dominated by kinetic factors, while construction of a common dynamic solidification curve is based on pure thermodynamics, not applicable for analyses and research of non-equilibrium macro-solidification processes, and the construction mode can not be applied to nonequilibrium solidification process. In this study, the construction of the dynamic solidification curve(DSC) for the nonequilibrium macro-solidification process included: a modified method to determine the start temperature of primary austenite precipitation(T_(AL)) and the start temperature of eutectic solidification(T_(ES)); double curves method to determine the temperature of the dendrite coherency point of primary austenite(T-(AC)) and the temperature of eutectic cells collision point(T_(EC)); the "technical solidus" method to determine the end temperature of eutectic reaction(T_(EN)). For this purpose, a comparative testing of the non-equilibrium solidification temperature fields in lost-foam casting and green sand mold casting hypoeutectic gray iron was carried out. The thermal analysis results were used to construct the DSCs of both these casting methods under non-equilibrium solidification conditions. The results show that the transformation rate of non-equilibrium solidification in hypoeutectic gray cast iron is greater than that of equilibrium solidification. The eutectic solidification region presents a typical mushy solidification mode. The results also indicate that the primary austenite precipitation zone of lost-foam casting is slightly larger than that of green sand casting. At the same time, the solid fraction(f_s) of the dendrite coherency points in lost-foam casting is greater than that in the green sand casting. Therefore, from these two points, lost-foam casting is more preferable for reduction of shrinkage and mechanical burntin sand tendency of the hypoeutectic gray cast iron. Due to the fact that the solidification process(from the surface to center) at primary austenite growth area in the lost-foam cylinder sample lags behind that in the green sand casting, the mushy solidification tendency of lost-foam casting is greater and the solidification time is longer.
基金Item Sponsored by National Natural Science Foundation of China ( 50874060 )
文摘The moving process ofδ / δgrain boundary during the solidification process of Fe-0.2%C-0.8%Cr has been observed in-situ with confocal scanning laser microscope （ CSLM ）, and the establishment of δ/δ grain boundary , the moving mode , the moving speed and the influence of correlative factor were explored in detail.The results showed that the clear grain cannot be formed when δ phase merged during solidification process of the steel if the actual cooling rate was 0.045℃·s-1 .The δ/δgrain boundary with shape of flat will be formed if there is no essential conjunction betweenδphase in a long period of time.The movement ofδgrain boundary cross point drives other δ /δ grain boundaries to move.The moving process is not stable , and the moving rate variation ranges from 0.12to 1.65 μ m ·s-1 .Temperature of the system is the chief factor for influencing the moving rate of δ / δgrain boundary during the solidification.When the temperature fluctuation of system appears , the solidified grain boundary is re-melted , which results in the catastrophic fluctuation of moving rate for δ / δ grain boundary.When the solidification process reaches its end , the average moving rate of δ /δ grain boundary is quicker than that of L / δ interface.The coarsening rate of crystal grain in the melt is slower than that of solidified solid phase crystal grain.
文摘In this paper,it presents the results of calculation of solidification process of copper continuous cast bar by cross section size 120 mm × 70 mm with application of Pro Cast 2010 software. The estimation of mould design effect on solidification process of continuos copper cast bar is completed at various speeds of casting.Profiles of liquid metal cavities and temperature allocations in the cast bar at various casting speeds are defined.The analysis of received liquid metal cavity profiles shows that a new mold construction allows significantly decrease of the length of the liquid metal cavity during continuous copper casting at HAZELETTcasting machine and the increase of maximum casting speed from 10 to 11 m / min. Adequacy of the results of copper continuous cast bar solidification process calculation is confirmed by the experimental data.
文摘A mathematical formulation is applied to represent the phenomena in theincremental melting and solidification process (IMSP), and the temperature and electromagneticfields and the depth of steel liquid phase are calculated by a finite difference technique using thecontrol volume method. The result shows that the predicted values are in good agreement with theobservations. In accordance with the calculated values for different kinds of materials anddifferent size of molds, the technological parameter of the IMS process such as the power supply andthe descending speed rate can be determined.
文摘A 3-D finite-element numerical simulation model of temperature field for CIESC casting solidification process was developed with the aid of ANSYS software and a series of corresponding experiments were made. The results showed that the good agreement was obtained between the numerical simulation and the experiments. Based on the numerical simulation results, the characteristics of temperature distribution in the castings during CIESC solidification process were analyzed and summarized. According to the G/R-1/2 method and numerical simulation results, there is no any shrinkage defect in the CIESC casting and structure or casting is fine and compact.
基金Item Sponsored by National Natural Science Foundation of China(50874060)Program for Excellent Talents of Liaoning Province in University(LR201019)
文摘The behavior of inclusions in the process of B-phase growth during the solidification of Fe-0.15C-0.8Mn steel was in-situ observed using a high-temperature confocal scanning laser microscope （HTCSLM）. The results show that inclusions arrive the S/L （solid/liquid） interface by way of direct impact or gradual drift, when the ceil spacing is approximately equal to 177 um during the growth of cellular B-phase. The inclusions easily stay at the positions of trailing vortex formed by the circumferential motion of molten steel around B-phase. Some inclusions reaching the S/L interface are captured by the solid-phase. Some of them move along the normal direction of the S/L in- terface because of pushing of solid-phase, and the others get away from the S/L interface after being pushed for a distance. The faster the growth rates of the solid-phase are, the easier the inclusions are captured by the S/L interface. The slower the growth rates of the solid-phase are, the easier the inclusions move with the S/L interface.
基金Project (50971012) supported by the National Natural Science Foundation of China
文摘Two kinds of high strength-damping aluminum alloys （LZ7） were fabricated by rapid solidification and powder metallurgy （RS-PM） process. One material was extruded to profile aluminum directly and the other was extruded to bar and then rolled to sheet. The damping capacity over a temperature range of 25-300 ℃was studied with damping mechanical thermal analyzer （DMTA） and the microstructures were investigated by optical microscopy （OM）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. The experimental results show that the damping capacity increases with the test temperature elevating. Internal friction value of rolled sheet aluminum is up to 11.5×10^-2 and that of profile aluminum is as high as 6.0×10^-2 and 7.5×10^-2 at 300 ℃, respectively. Microstructure analysis shows the shape of precipitation phase of rolled alloy is more regular and the distribution is more homogeneous than that of profile alloy. Meanwhile, the interface between particulate and matrix of rolled sheet alloy is looser than that of profile alloy. Maybe the differences at interface can explain why damping capacity of rolled sheet alloy is higher than that of profile alloys at high temperature （above 120 ℃）.
基金jointly supported by Canadian Network for Research and Innovation in Machining TechnologyNatural Sciences and Engineering Research Council of Canada-Automotive Partnership Canada programNRCan’s Office of Energy R&D through the Program on Energy R&D
文摘The objective of this study is to predict grain size and heat transfer coefficient at the metal-die interface during high pressure die casting process and solidification of the magnesium alloy AM60. Multiple runs of the commercial casting simulation package, ProCASTTM, were used to model the mold filling and solidification events employing a range of interfacial heat transfer coefficient values. The simulation results were used to estimate the centerline cooling curve at various locations through the casting. The centerline cooling curves, together with the die temperature and the thermodynamic properties of the alloy, were then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting, Finally, the local cooling rate was used to calculate the resulting grain size via previously established relationships. The effects of die temperature, filling time and heat transfer coefficient on the grain structure in skin region and core region were quantitatively characterized. It was observed that the grain size of skin region strongly depends on above three factors whereas the grain size of core region shows dependence on the interracial heat transfer coefficient and thickness of the samples. The grain size distribution from surface to center was estimated from the relationship between grain size and the predicted cooling rate. The prediction of grain size matches well with experimental results. A comparison of the predicted and experimentally determined grain size profiles enables the determination of the apparent interracial heat transfer coefficient for different locations.
文摘The research achievements of solidification theories and technologies in the last decades are reviewed with the stresses on some new development in the recent years. Some new interesting areas emerged in the last years are also pointed out.
基金Project(SELF-2011-01)supported by the Open Project of Shanghai Key Laboratory of Modern Metallurgy and Materials Processing,ChinaProjects(51204109,51035004)supported by the National Natural Science Foundation of China
文摘A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.
文摘In 1950, I graduated from Tsinghua University,majoring in machine building. Three years later, Ientered the Iron & Steel College in Moscow to start studying metallurgy as a postgraduate. After obtaining my associate professorship, I came back home. I devoted the succeeding 40 years to the theory and technology of solidification, because I had realized the importance of the physical process of solidification in materials science and engineering technologies as a means of upgrading the properties of traditional materials and developing new materials. My contributions in this field might be listed as follows:
文摘3-Dvelocity and temperature fields of mold filling and solidification processes of large-sized castingswere calculated,and the efficiency and accuracy of numerical calculation were studied.The mold filling andsolidification processes of large-sized stainless steel,iron and aluminum alloy castings were simulated by using ofnew scheme;their casting processes were optimized,and then applied to produce castings.
基金financially supported by the National Key Research and Development Program of China(No.2021YFB3702401)the National Natural Science Foundation of China(Nos.51901013,52122408,52071023)+3 种基金financial support from the Fundamental Research Funds for the Central Universities,China(University of Science and Technology Beijing(USTB),Nos.FRF-TP-2021-04C1,06500135)financial support from the Qilu Young Talent Program of Shandong University,Zhejiang Lab Open Research Project,China(No.K2022PE0AB05)the Shandong Provincial Natural Science Foundation,China(No.ZR2023MA058)the Guangdong Basic and Applied Basic Research Foundation,China(No.2023A1515011819)。
文摘Solidification structure is a key aspect for understanding the mechanical performance of metal alloys,wherein composition and casting parameters considerably influence solidification and determine the unique microstructure of the alloys.By following the principle of free energy minimization,the phase-field method eliminates the need for tracking the solid/liquid phase interface and has greatly accelerated the research and development efforts geared toward optimizing metal solidification microstructures.The recent progress in the application of phasefield simulation to investigate the effect of alloy composition and casting process parameters on the solidification structure of metals is summarized in this review.The effects of several typical elements and process parameters,including carbon,boron,silicon,cooling rate,pulling speed,scanning speed,anisotropy,and gravity,on the solidification structure are discussed.The present work also addresses the future prospects of phase-field simulation and aims to facilitate the widespread applications of phase-field approaches in the simulation of microstructures during solidification.
基金This work was funded by the National Natural Science Foundation of China(Nos.52075198,52271102 and 52205359)the China Postdoctoral Science Foundation(No.2021M691112).
文摘Al/Mg bimetal was prepared by lost foam solid-liquid compound casting,and the effects of mechanical vibration on the filling and solidification behavior,microstructure and performance of the bimetal were investigated.Results show that the mechanical vibration has a remarkable influence on the filling and solidification processes.It is found that after mechanical vibration,the filling rate increases and the filling rate at different times is more uniform than that without vibration.In addition,the mechanical vibration also increases the wettability between liquid AZ91D and A356 inlays.The mechanical vibration reduces the horizontal and vertical temperature gradient of the casting and makes the temperature distribution of the whole casting more uniform.Compared to the Al/Mg bimetal without vibration,the shear strength is improved by 39.76%after the mechanical vibration is applied,due to the decrease of the inclusions and Al_(12)Mg_(17) dendrites,and the refinement and uniform distribution of the Mg_(2)Si particles in the interface of the Al/Mg bimetal.
基金financially supported by National Basic Research Program of China(No.2011CB12900)National Natural Science Foundation of China(No.51204106)
文摘As one of the most popular used high-speed steels, M2 possesses excellent hardness and toughness as cutting tools. Networks of eutectic carbides distributing in the inter-dendritic region are academically considered to be the typical microstructure of M2, which can be refined by increasing cooling rate. In this paper, a novel casting method named fusible metal mold （FMM） is employed to refine the microstructure of M2 high-speed steel. Results show that FMM casting method can improve cooling rate by 100% without any contamination of the melts＇ composition.
