The refinement of the as-cast grain structure in austenitic heat-resistant stainless steel depends on the formation of active solid nuclei during solidification.Titanium(Ti)additions successfully induced the formation...The refinement of the as-cast grain structure in austenitic heat-resistant stainless steel depends on the formation of active solid nuclei during solidification.Titanium(Ti)additions successfully induced the formation of Ti-containing inclusions,enhancing heterogeneous nucleation and promoting equiaxed dendritic growth in 347H stainless steel.Thermal simulation experiments indicated that the equiaxed crystal ratios increased notably with Ti content;samples with 0.06,0.12,and 0.36 wt.%Ti exhibited equiaxed ratios of 18%,24%,and 41%,respectively.Three primary inclusion types—TiN,Al_(2)O_(3)-TiN,and TiO_(x)-TiN—were identified at the cores of equiaxed dendrites,with nucleation core sizes predominantly ranging from 0.5 to 8μm.Among the tested samples,the 0.36 wt.%Ti addition produced the highest nucleation core density.Increasing Ti content significantly elevated dendrite tip undercooling from 2.6 K(0.06 wt.%Ti)to 10.8 K(0.36 wt.%Ti),accelerating solidification front instability and thus enhancing heterogeneous nucleation.Additionally,higher Ti content increased the divergence angle between adjacent columnar dendrites,further promoting the columnar-to-equiaxed transition(CET).展开更多
The influences of silicon addition to commercially pure magnesium(CP Mg)and cooling rate during solidification on the as-cast microstructure and shear mechanical properties of Mg-Si alloys were systematically investig...The influences of silicon addition to commercially pure magnesium(CP Mg)and cooling rate during solidification on the as-cast microstructure and shear mechanical properties of Mg-Si alloys were systematically investigated.For this purpose,the Mg-0.6Si,Mg-1.34Si,and Mg-3Si(wt%)alloys were considered as hypoeutectic,eutectic,and hypereutectic alloys,respectively.By decreasing the geometrical modulus of the solidifying section(increasing cooling rate),remarkable grain refinement,refining the dendrite arm spacing(DAS),and modification of Mg_(2)Si particles were achieved.Moreover,the grain size was refined via Si addition in the hypoeutectic range,while coarsening of grain size at high Si concentrations was observed.The results of shear punch testing and hardness measurements demonstrated that the ultimate shear strength(USS)and hardness increased by increasing the cooling rate during solidification.Moreover,Si addition generally improved hardness,while the highest USS level was achieved for the eutectic alloy due to the fine grain size and strengthening effect of the eutectic constituent.However,regarding the hypereutectic Mg-3Si alloy that exhibited high hardness,the shear properties were inferior due to the detrimental effect of the primary Mg_(2)Si particles.Finally,the results were discussed with consideration of the relationship between strength and hardness,for which the critical effect of Si was clarified.展开更多
The high-alloyed wrought superalloy GH4975 tends to form coarse MC carbides and eutectic(γ+γ′)phases,which adversely affect the cogging and homogenization process.To provide theoretical guidance for control of MC c...The high-alloyed wrought superalloy GH4975 tends to form coarse MC carbides and eutectic(γ+γ′)phases,which adversely affect the cogging and homogenization process.To provide theoretical guidance for control of MC carbides and eutectic(γ+γ′)formation,differential thermal analysis(DTA)was utilized to investigate the effect of cooing rate(10-90℃·min^(-1))on solidification behavior and micro-segregation of GH4975 alloy.According to the thermodynamic calculation and distribution characteristics of precipitates,the MC carbides can act as nucleation sites forγdendrites,but the nucleation ofγdendrites becomes less dependent on the MC carbide primers at higher cooling rates.As theγdendrites grow,the elements including Ti and Nb gradually accumulate in the residual liquid and leads to the formation of more MC carbides near the interdendritic region.Finally,the solidification is terminated with the formation of eutectic(γ+γ′).With an increase in cooling rate,the liquidus temperature rises,but the solidus temperature decreases,and thus the solidification range is obviously enlarged.The dendritic structure is significantly refined by the increase of cooling rate.The secondary dendrite arm spacing,λ_(2),as a function of cooling rate,T,can be expressed asλ_(2)=216.78T^(-0.42).Moreover,the increasing cooling rate weakens the back diffusion of Al,Ti,and Nb,increases the undercooling,and limits the growth of precipitates.Consequently,the sizes of MC carbides,eutectic(γ+γ′),and primaryγ′significantly decrease,but the area fraction of eutectic(γ+γ′)linerly increases as the cooling rate rises.Thus moderate cooling rate(such as 30℃·min^(-1))should be selected during the solidification process of GH4975 alloy.展开更多
The insufficient absolute strength of Mg-Li alloys severely restricts their aerospace applications.To address this limitation,a dual-phase Mg-Li alloy with enhanced strength was fabricated through rapid solidification...The insufficient absolute strength of Mg-Li alloys severely restricts their aerospace applications.To address this limitation,a dual-phase Mg-Li alloy with enhanced strength was fabricated through rapid solidification combined with hot-press sintering and extrusion.The optimized alloy exhibited yield and ultimate tensile strengths of 283 MPa and 306 MPa under quasi-static loading,respectively,while retaining a uniform elongation of 6%.Multiscale microstructural characterization via XRD,SEM-EBSD,and TEM revealed that rapid solidification induced remarkable grain refinement and precipitate redistribution.Subsequent thermomechanical processing achieved full dynamic recrystallization with refined grains.Crucially,the rapid solidification kinetics notably altered Al partitioning,favoring solid solution in magnesium phase over precipitation in lithium phase.These microstructural modifications activate synergistic strengthening mechanisms:1)Hall-Petch hardening from grain refinement,2)dispersion strengthening via nano-precipitates,3)dislocation strengthening from substructures,and 4)solid solution effects from Al supersaturation.This work establishes a microstructure design paradigm for high-performance Mg-Li alloys through coupled rapid solidification and thermomechanical processing.展开更多
A deep-undercooling rapid-solidification technique combining cyclic superheating and molten glass purification was employed to successfully prepare Cu60Ni40 and Cu65Ni35 alloys at various undercooling levels.Furthermo...A deep-undercooling rapid-solidification technique combining cyclic superheating and molten glass purification was employed to successfully prepare Cu60Ni40 and Cu65Ni35 alloys at various undercooling levels.Furthermore,through precise compositional regulation by adjusting the Cu content and introducing Co,the Cu60Ni35Co5 alloy was obtained.The morphological evolution of the solidification front and the variation in solidification rate with undercooling were systematically investigated.By combining metallographic analysis,the BCT model,electron backscatter diffraction(EBSD),and transmission electron microscopy(TEM),the microstructural evolution and grain refinement mechanisms of the undercooled alloys were revealed.This work aims to establish the intrinsic relationship among undercooling,solidification behavior,and microstructure,thereby provides both experimental and theoretical foundations for a deeper understanding of the deep undercooling solidification mechanism and microstructural control.展开更多
Rapid industrialization in China has caused significant environmental challenges,particularly heavy metal pollution from mine tailings.Toxic heavy metals such as lead(Pb),cadmium(Cd),and mercury(Hg)are released during...Rapid industrialization in China has caused significant environmental challenges,particularly heavy metal pollution from mine tailings.Toxic heavy metals such as lead(Pb),cadmium(Cd),and mercury(Hg)are released during the processing of mining wastewater and leaching of mine tailings.Owing to their excellent physicochemical properties,cementitious materials are widely used for the solidification/stabilization of heavy metals,immobilizing heavy metals via two distinct mechanisms.Physically,their favorable characteristics,including high mechanical strength,low porosity,and durable matrix,create effective barriers.Chemically,the alkaline environment facilitates the precipitation of metal hydroxides/carbonates.Conversely,hydration products(calcium silicate hydrate gels and ettringite)contribute to immobilization through adsorption and physical encapsulation.This study systematically investigated the migration mechanisms of heavy metal contaminants in mine tailings;further,it elucidated the multifaceted immobilization pathways of cementitious materials,which involve synergistic adsorption,precipitation,and encapsulation by hydration products combined with homocrystalline substitution.A comprehensive analysis indicated that cementitious materials significantly reduced the mobility and bioavailability of heavy metals.Nonetheless,their long-term stability and potential environmental impact require further investigation.This study aims to provide theoretical support for environmental management and sustainable resource utilization,and to explore the broader application potential of cementitious technology for heavy metal stabilization,thereby establishing a theoretical foundation for future research on heavy metals in low-cement solidified/stabilized tailings.展开更多
In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The ...In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).展开更多
This paper investigated the use of magnesium phosphate cement (MPC) for solidifying sludge with different humic acid (HA) content (ranging from 0 to 4.5%) and explored the solidification mechanism. Fluidity, setting t...This paper investigated the use of magnesium phosphate cement (MPC) for solidifying sludge with different humic acid (HA) content (ranging from 0 to 4.5%) and explored the solidification mechanism. Fluidity, setting time, unconfined compressive strength (UCS), the strength formation mechanism, and the spontaneous imbibition process of solidified sludge (SS) were studied. The results indicate that MPC can be used as a low-alkalinity curing agent. As the HA content increases, fluidity and setting time also increase, while hydration temperature and strength decrease. Additionally, the failure mode of SS transitions from brittleness to ductility. The strength of SS is composed of the cementation strength provided by MPC hydration products, matric suction, osmotic suction, and the structural strength of the sludge. MPC reduces the structural strength caused by the shrinkage of pure sludge under the action of matric suction, but the incorporation of MPC significantly improved the strength when the sludge is eroded by water. X-ray diffraction (XRD) and scanning electron microscopy (SEM) show that the sludge and MPC can form a dense solid body, forming various hydration products, and synergistically improve the mechanical properties of the sludge.展开更多
The impact of heavy reduction on dendritic morphology was explored by combining experimental research and numerical simulation in metallurgy,including a detailed three-dimensional(3D)analysis and reconstruction of den...The impact of heavy reduction on dendritic morphology was explored by combining experimental research and numerical simulation in metallurgy,including a detailed three-dimensional(3D)analysis and reconstruction of dendritic solidification structures.Combining scanning electron microscopy and energy-dispersive scanning analysis and ANSYS simulation,the high-precision image processing software Mimics Research was utilized to conduct the extraction of dendritic morphologies.Reverse engineering software NX Imageware was employed for the 3D reconstruction of two-dimensional dendritic morphologies,restoring the dendritic characteristics in three-dimensional space.The results demonstrate that in a two-dimensional plane,dendrites connect with each other to form irregularly shaped“ring-like”structures.These dendrites have a thickness greater than 0.1 mm along the Z-axis direction,leading to the envelopment of molten steel by dendrites in a 3D space of at least 0.1 mm.This results in obstructed flow,confirming the“bridging”of dendrites in three-dimensional space,resulting in a tendency for central segregation.Dense and dispersed tiny dendrites,under the influence of heat flow direction,interconnect and continuously grow,gradually forming primary and secondary dendrites in three-dimensional space.After the completion of dendritic solidification and growth,these microdendrites appear dense and dispersed on the two-dimensional plane,providing the nuclei for the formation of new dendrites.When reduction occurs at a solid fraction of 0.46,there is a noticeable decrease in dendritic spacing,resulting in improved central segregation.展开更多
One of the major challenges in the application of microbially induced carbonate precipitation(MICP)is achieving"bacteria freedom",as it necessitates a substantial volume of bacterial solutions.Nevertheless,b...One of the major challenges in the application of microbially induced carbonate precipitation(MICP)is achieving"bacteria freedom",as it necessitates a substantial volume of bacterial solutions.Nevertheless,both insitu bacterial cultivation and transportation of bacterial solutions have proven to be inefficient.In this study,we suggested the utilization of bacteria in the form of dry powder,enabling easy on-site activation and achieving a relatively high urease activity.We conducted MICP curing experiments on gold mine tailings(GMT)using steel slag(SS)as an additive.The results showed that the average unconfined compressive strength(UCS)values of the tailings treated with MICP and MICP+SS reached 0.51 and 0.71 MPa,respectively.In addition,the average leaching reduction rates of Cu,Pb,Cr,Zn,and T-CN in GMT after MICP treatment reached 98.54%,100%,70.94%,59.25%,and 98.02%,respectively,and the average reduction rates after MICP+SS treatment reached 98.77%,100%,88.03%,72.59%,and 98.63%,respectively.SEM,XRD,FT-IR analyses,and ultra-deep field microscopy results confirmed that the MICP treatment produced calcite-based calcium carbonate that filled the inter-tailing pores and cemented them together,and the hydration mechanism was the main reason for the increased curing efficiency of SS.Our research findings demonstrate that bacterial powder can efficiently achieve the objectives of heavy metal removal and tailing solidification.This approach can substantially de-crease the expenses associated with bacterial cultivation and solution transportation,thereby playing a crucial role in advancing the practical implementation of MICP.展开更多
Tungsten heavy alloys(WHAs)prepared using laser additive manufacturing(AM)exhibit intricate ge-ometries,albeit with limited mechanical properties.Here we designed a high-strength WHA featuring a FeCrCoNi high entropy ...Tungsten heavy alloys(WHAs)prepared using laser additive manufacturing(AM)exhibit intricate ge-ometries,albeit with limited mechanical properties.Here we designed a high-strength WHA featuring a FeCrCoNi high entropy alloy(HEA)binder via the laser metal deposition(LMD)technique.Due to the distinctive thermal cycle and rapid cooling rate,the as-deposited alloys exhibit microstructures with hy-poeutectic,eutectic-like,and spot-like characteristics.To elucidate this phenomenon,the solidification paths were delineated and analyzed by combining microstructural characterization and phase equilib-rium simulation.Theμphase precipitated out from the supersaturated solid solution,thereby nucleating massive dislocations on the FeCrCoNi matrix to increase the work hardening rate.Furthermore,theμphase formed an ultrafine intermetallic compound(IMC)layer around the W grain,reducing the hole or crack between the W grain and FeCrCoNi matrix.Attributed to the precipitation strengthening,the solid solution of the FeCrCoNi binder,along with the load-bearing strength of W,the developed alloy achieved ultrahigh compressive stress and strain of 2047 MPa and 32%respectively at room temperature.These findings contribute valuable insights to the advancement of additive manufacturing for tungsten alloys,leveraging their excellent properties.展开更多
Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field con...Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field controlled equations. And the alternating direction implicit(ADI) algorithm for solving temperature field controlled equation was also employed to avoid the restriction of time step. Some characteristics of the Ni-Cu alloy were captured in the process of non-isothermal solidification, and the comparative analysis of the isothermal and the non-isothermal solidification was investigated. The simulation results indicate that the non-isothermal model is favorable to simulate the real solidification process of binary alloys, and when the thermal diffusivity decreases, the non-isothermal phase-field model is gradually consistent with the isothermal phase-field model.展开更多
The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are asso...The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening.展开更多
Ductile iron represents an optimal solution for saving material and costs in producing large heavy-section castings in the energy sector.It aimed to investigate the influence of very long solidification time(3,10 and ...Ductile iron represents an optimal solution for saving material and costs in producing large heavy-section castings in the energy sector.It aimed to investigate the influence of very long solidification time(3,10 and 20 h)in different casting zones(casting center and transition zone)on the microstructure and mechanical properties of non-standard heavy-section ferritic ductile iron(EN-GJS-400-15)castings.The different solidification conditions significantly influenced the microstructure(graphite and ferrous matrix).The extent of phenomena such as degenerate graphite,solidification defects,hard carbides,and intergranular pearlitic areas and the microstructural coarsening were proportional to the solidification time and attributable to the combined effect of limited undercooling,solid solution diffusion mechanisms,and segregation phenomena.For comparable solidification time,the transition zone was characterized by larger nodules,comparable nodularity,and lower nodule count than the casting center due to more effective diffusion phenomena during cooling.Moreover,the lower segregation phenomena in the transition zone reduced the amount of pearlite and carbides in the intercellular zones.Hardness was only slightly influenced by the different solidification conditions and did not represent a reliable indicator of the microstructural inhomogeneities.These results are essential to refine casting simulations for producing large ferritic ductile iron castings,considering the wide microstructural variability within non-standard heavy-section castings caused by significantly different solidification conditions.展开更多
The microstructure formed during solidification has a significant impact on the mechanical properties of materials.In this study,a two-dimensional(2D)cellular automaton(CA)-finite difference(FD)-CALPHAD model was deve...The microstructure formed during solidification has a significant impact on the mechanical properties of materials.In this study,a two-dimensional(2D)cellular automaton(CA)-finite difference(FD)-CALPHAD model was developed to simulate the formation of microstructure and solute segregation in the solidification processes of ternary alloys.In the model,dendritic growth is simulated using the CA technique,while solute diffusion is solved by the FD method,and the CALPHAD method is employed to calculate thermodynamic phase equilibrium during solidification.The CA-FD-CALPHAD coupled model is capable of reproducing the evolution of continuous nucleation and growth of grains as well as the evolution of the microstructure and solute distribution during solidification of ternary alloys.In this study,Al–Zn–Mg ternary alloy is taken as an example to simulate the growth of equiaxed and columnar grains and the columnar-to-equiaxed transition(CET)under different solidification conditions.The simulation results are compared with experimental data from the literature,showing a good agreement.Besides,the study also investigates the evolution of temperature and multicomponent solute fields during solidification and the effects of alloy composition and cooling rate on the microstructure morphology.The results reveal that the initial alloy composition and cooling rate significantly affect dendritic morphology and solute segregation.Higher initial alloy concentrations promote the growth of side branches in equiaxed grains,leading to more pronounced solute segregation between dendrites.As the cooling rate increases,the average grain size of the equiaxed grains decreases accordingly.Additionally,a higher cooling rate accelerates the columnar-to-equiaxed transition,leading to a finer grain structure.展开更多
Microporosity formed in the solidification process of Al alloys is detrimental to the alloy properties.A two-dimensional cellular automaton(CA)model was developed to simulate the microstructure and microporosity forma...Microporosity formed in the solidification process of Al alloys is detrimental to the alloy properties.A two-dimensional cellular automaton(CA)model was developed to simulate the microstructure and microporosity formation in Al-Cu alloys,considering variations in Cu content and solidification rate.The results indicate that the Cu content primarily influences the growth of microporosity.To validate the model,directional solidification experiments were conducted on Al-Cu alloys with varing Cu contents and withdrawal rates.The experimental results of dendrites and microporosity characteristics agree well with the predictions from the developed model,thus confirming the validity of the model.The alloy’s liquidus temperature,dendrite morphology,and hydrogen saturation solubility arising from different Cu contents have significant effects on microporosity morphology.The withdrawal rate primarily affects the nucleation of hydrogen microporosity by altering cooling rates and dendritic growth rates,resulting in different microporosity characteristics.展开更多
This study used steel slag,fly ash,and metakaolin as raw materials(SFM materials)to create silica-alumina-based geopolymers that can solidify Hg^(2+)when activated with sodiumbased water glass.The experiments began wi...This study used steel slag,fly ash,and metakaolin as raw materials(SFM materials)to create silica-alumina-based geopolymers that can solidify Hg^(2+)when activated with sodiumbased water glass.The experiments began with a triangular lattice point mixing design experiment,and the results were fitted,analyzed,and predicted.The optimum SFM material mass ratio was found to be 70%steel slag,25%fly ash,and 5%metakaolin.The optimum modulus of the activator was identified by comparing the unconfined compressive strength and solidifying impact on Hg^(2+)of geosynthetics with different modulus.The SFM geopolymer was then applied in the form of potting to cure the granulated mercury tailings.The inclusion of 50%SFM material generated a geosynthetic that reduced mercury transport to the surface soil by roughly 90%.The mercury concentration of herbaceous plant samples was also reduced by 78%.It indicates that the SFM material can effectively attenuate the migration transformation of mercury.Finally,characterization methods such as XPS and FTIR were used to investigate the mechanism of Hg^(2+)solidification by geopolymers generated by SFM materials.The possible solidification mechanisms were proposed as alkaline environment-induced mercury precipitation,chemical bonding s,surface adsorption of Hg^(2+)and its precipitates by the geopolymer,and physical encapsulation.展开更多
Nickel-based single-crystal(SX)superalloys are the key metallic materials of aeroengines.However,thermomechanical deformation always occurs during the directional solidification of SX superalloys,negatively influencin...Nickel-based single-crystal(SX)superalloys are the key metallic materials of aeroengines.However,thermomechanical deformation always occurs during the directional solidification of SX superalloys,negatively influencing the SX structure.Casting deformation is simulated in most of the previous studies,whereas the direct simulation of dendritic thermomechanical deformation has been largely ignored,resulting in a lack of comprehensive understanding of this process.In this study,we systematically investigate dendritic thermomechanical deformation with a model coupled with dendrite growth,fluid flow,and thermomechanical deformation behavior.Results reveal that the dendritic thermomechanical deformation-induced dendrite bending is not randomly distributed but is mainly concentrated on the casting surface.The dendritic thermal stress increases as dendrite grows and accumulates after dendrite bridging.Transverse thermal contraction mainly occurs at the edge of casting in the corner,and axial thermal contraction is larger than transverse contraction.The high-stress region of the primary dendrite trunk is mainly distributed below the dendrite bridging near the solidified part,and the stress along the transverse direction reaches its maximum value on the casting surface.Stress concentrated on the casting surface is mainly attributed to variations in transverse temperature gradients caused by heat dissipation on the lateral mold wall,and inconsistent constraints in the lateral mold walls.展开更多
This work studies the impact of the carbon diffusion on the growth kinetics of austenite and the solute segregation,by utilizing the phase-field(PF)method to simulate the solidification of a Fe-C binary alloy.It is re...This work studies the impact of the carbon diffusion on the growth kinetics of austenite and the solute segregation,by utilizing the phase-field(PF)method to simulate the solidification of a Fe-C binary alloy.It is revealed that increasing the ratio of the carbon diffusion coefficient in solid to that in liquid is advantageous in reducing the solute segregation,and a novel microsegregation model is developed based on the quantitative analysis of the results from PF simulations.The simplified one-dimensional diffusion simulation is employed to analyse the quantitative relationship between the parameters of the proposed microsegregation model and the properties of materials.The universality and reliability of the new microsegregation model are then validated by comparing with the experimental data of various alloy systems.These findings contribute to our comprehension of the fundamental theory of solidification and also provide a potential and promising approach to controlling the solidification microstructure.展开更多
Solidification structure of casting strands significantly impacts the subsequent processing and service properties of the steel products,which correlates closely with the melt flow during the solidification process.Se...Solidification structure of casting strands significantly impacts the subsequent processing and service properties of the steel products,which correlates closely with the melt flow during the solidification process.Several abnormal solidification phenomena and segregation characteristics observed in slab casting are elucidated by referencing to their related flow patterns of molten steel calculated by a multi-field coupling model for actual casting conditions.Eventually,the effect of forced convection on the solidification structure was discussed.The results show that the forced convection generated by electromagnetic stirring and/or nozzle jet will remove the solute-enriched molten steel between the dendrite in front of the solidifying shell,and change solute distribution at the interface of dendrite tips,leading to the white bands and dendrite deflection.In the white band region,a dense dendrite structure without dendrite segregation appears.Moreover,forced convection results in a higher growth rate on the upstream side than the backflow side of the dendrite tip,promoting the columnar crystal deflection.In addition,dendrite fragmentation upon the forced convection during solidification will increase the equiaxed crystal ratio of the as-cast slab and the number of the spot-like semi-macrosegregation.The carbon extreme range decreased with the change in electromagnetic stirring process,indicating a significant improvement in the composition uniformity of the slab casting.It is suggested that the final quality of rolled products could be improved from the very beginning of casting and solidification through regulating the as-cast solidification structure.展开更多
基金supported by the National Key Research and Development Program of China(Grant No.2021YFB3700602)the Jiaxing Key Research and Development Program(Grant No.2022BZ10010).
文摘The refinement of the as-cast grain structure in austenitic heat-resistant stainless steel depends on the formation of active solid nuclei during solidification.Titanium(Ti)additions successfully induced the formation of Ti-containing inclusions,enhancing heterogeneous nucleation and promoting equiaxed dendritic growth in 347H stainless steel.Thermal simulation experiments indicated that the equiaxed crystal ratios increased notably with Ti content;samples with 0.06,0.12,and 0.36 wt.%Ti exhibited equiaxed ratios of 18%,24%,and 41%,respectively.Three primary inclusion types—TiN,Al_(2)O_(3)-TiN,and TiO_(x)-TiN—were identified at the cores of equiaxed dendrites,with nucleation core sizes predominantly ranging from 0.5 to 8μm.Among the tested samples,the 0.36 wt.%Ti addition produced the highest nucleation core density.Increasing Ti content significantly elevated dendrite tip undercooling from 2.6 K(0.06 wt.%Ti)to 10.8 K(0.36 wt.%Ti),accelerating solidification front instability and thus enhancing heterogeneous nucleation.Additionally,higher Ti content increased the divergence angle between adjacent columnar dendrites,further promoting the columnar-to-equiaxed transition(CET).
文摘The influences of silicon addition to commercially pure magnesium(CP Mg)and cooling rate during solidification on the as-cast microstructure and shear mechanical properties of Mg-Si alloys were systematically investigated.For this purpose,the Mg-0.6Si,Mg-1.34Si,and Mg-3Si(wt%)alloys were considered as hypoeutectic,eutectic,and hypereutectic alloys,respectively.By decreasing the geometrical modulus of the solidifying section(increasing cooling rate),remarkable grain refinement,refining the dendrite arm spacing(DAS),and modification of Mg_(2)Si particles were achieved.Moreover,the grain size was refined via Si addition in the hypoeutectic range,while coarsening of grain size at high Si concentrations was observed.The results of shear punch testing and hardness measurements demonstrated that the ultimate shear strength(USS)and hardness increased by increasing the cooling rate during solidification.Moreover,Si addition generally improved hardness,while the highest USS level was achieved for the eutectic alloy due to the fine grain size and strengthening effect of the eutectic constituent.However,regarding the hypereutectic Mg-3Si alloy that exhibited high hardness,the shear properties were inferior due to the detrimental effect of the primary Mg_(2)Si particles.Finally,the results were discussed with consideration of the relationship between strength and hardness,for which the critical effect of Si was clarified.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.52474362,52174317 and 51904146)the General Project Funded by Liaoning Province Education Department(Grant No.JYTMS20230943)。
文摘The high-alloyed wrought superalloy GH4975 tends to form coarse MC carbides and eutectic(γ+γ′)phases,which adversely affect the cogging and homogenization process.To provide theoretical guidance for control of MC carbides and eutectic(γ+γ′)formation,differential thermal analysis(DTA)was utilized to investigate the effect of cooing rate(10-90℃·min^(-1))on solidification behavior and micro-segregation of GH4975 alloy.According to the thermodynamic calculation and distribution characteristics of precipitates,the MC carbides can act as nucleation sites forγdendrites,but the nucleation ofγdendrites becomes less dependent on the MC carbide primers at higher cooling rates.As theγdendrites grow,the elements including Ti and Nb gradually accumulate in the residual liquid and leads to the formation of more MC carbides near the interdendritic region.Finally,the solidification is terminated with the formation of eutectic(γ+γ′).With an increase in cooling rate,the liquidus temperature rises,but the solidus temperature decreases,and thus the solidification range is obviously enlarged.The dendritic structure is significantly refined by the increase of cooling rate.The secondary dendrite arm spacing,λ_(2),as a function of cooling rate,T,can be expressed asλ_(2)=216.78T^(-0.42).Moreover,the increasing cooling rate weakens the back diffusion of Al,Ti,and Nb,increases the undercooling,and limits the growth of precipitates.Consequently,the sizes of MC carbides,eutectic(γ+γ′),and primaryγ′significantly decrease,but the area fraction of eutectic(γ+γ′)linerly increases as the cooling rate rises.Thus moderate cooling rate(such as 30℃·min^(-1))should be selected during the solidification process of GH4975 alloy.
基金supported by The National Natural Science Foundation of China(Grant No.62204197)the Key R&D and Transformation Plan of Science and Technology Department of Qinghai Province(Grant No.2022-GX-156)Xi'an Association for Science and Technology(Grant No.959202313058).
文摘The insufficient absolute strength of Mg-Li alloys severely restricts their aerospace applications.To address this limitation,a dual-phase Mg-Li alloy with enhanced strength was fabricated through rapid solidification combined with hot-press sintering and extrusion.The optimized alloy exhibited yield and ultimate tensile strengths of 283 MPa and 306 MPa under quasi-static loading,respectively,while retaining a uniform elongation of 6%.Multiscale microstructural characterization via XRD,SEM-EBSD,and TEM revealed that rapid solidification induced remarkable grain refinement and precipitate redistribution.Subsequent thermomechanical processing achieved full dynamic recrystallization with refined grains.Crucially,the rapid solidification kinetics notably altered Al partitioning,favoring solid solution in magnesium phase over precipitation in lithium phase.These microstructural modifications activate synergistic strengthening mechanisms:1)Hall-Petch hardening from grain refinement,2)dispersion strengthening via nano-precipitates,3)dislocation strengthening from substructures,and 4)solid solution effects from Al supersaturation.This work establishes a microstructure design paradigm for high-performance Mg-Li alloys through coupled rapid solidification and thermomechanical processing.
基金Funded by the Central Government-Guided Local Development Fund Project(No.YDZJSX2025D042)the Key R&D Program of Shanxi Province(No.202202150401018)+1 种基金the Basic Research Program of Shanxi Province(No.202503021211112)the State Key Laboratory of CAD/CG of Zhejiang University(No.A2325)。
文摘A deep-undercooling rapid-solidification technique combining cyclic superheating and molten glass purification was employed to successfully prepare Cu60Ni40 and Cu65Ni35 alloys at various undercooling levels.Furthermore,through precise compositional regulation by adjusting the Cu content and introducing Co,the Cu60Ni35Co5 alloy was obtained.The morphological evolution of the solidification front and the variation in solidification rate with undercooling were systematically investigated.By combining metallographic analysis,the BCT model,electron backscatter diffraction(EBSD),and transmission electron microscopy(TEM),the microstructural evolution and grain refinement mechanisms of the undercooled alloys were revealed.This work aims to establish the intrinsic relationship among undercooling,solidification behavior,and microstructure,thereby provides both experimental and theoretical foundations for a deeper understanding of the deep undercooling solidification mechanism and microstructural control.
基金supported by the National Natural Science Foundation of China(No.52374121)the Henan Province Science and Technology Research and Development Joint Fund,China(No.235200810016)the National Key Research and Development Program,China(No.2023YFC2907203).
文摘Rapid industrialization in China has caused significant environmental challenges,particularly heavy metal pollution from mine tailings.Toxic heavy metals such as lead(Pb),cadmium(Cd),and mercury(Hg)are released during the processing of mining wastewater and leaching of mine tailings.Owing to their excellent physicochemical properties,cementitious materials are widely used for the solidification/stabilization of heavy metals,immobilizing heavy metals via two distinct mechanisms.Physically,their favorable characteristics,including high mechanical strength,low porosity,and durable matrix,create effective barriers.Chemically,the alkaline environment facilitates the precipitation of metal hydroxides/carbonates.Conversely,hydration products(calcium silicate hydrate gels and ettringite)contribute to immobilization through adsorption and physical encapsulation.This study systematically investigated the migration mechanisms of heavy metal contaminants in mine tailings;further,it elucidated the multifaceted immobilization pathways of cementitious materials,which involve synergistic adsorption,precipitation,and encapsulation by hydration products combined with homocrystalline substitution.A comprehensive analysis indicated that cementitious materials significantly reduced the mobility and bioavailability of heavy metals.Nonetheless,their long-term stability and potential environmental impact require further investigation.This study aims to provide theoretical support for environmental management and sustainable resource utilization,and to explore the broader application potential of cementitious technology for heavy metal stabilization,thereby establishing a theoretical foundation for future research on heavy metals in low-cement solidified/stabilized tailings.
基金support of the Research Project Supported by Shanxi Scholarship Council of China(2022-040)"Chunhui Plan"Collaborative Research Project by the Ministry of Education of China(HZKY20220507)+2 种基金National Natural Science Foundation of China(52104338)Applied Fundamental Research Programs of Shanxi Province(202303021221036)Shandong Postdoctoral Science Foundation(SDCX-ZG-202303027,SDBX2023054).
文摘In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).
基金This research work was financially supported by the National Natural Science Foundation of China(Grant No.51972209).
文摘This paper investigated the use of magnesium phosphate cement (MPC) for solidifying sludge with different humic acid (HA) content (ranging from 0 to 4.5%) and explored the solidification mechanism. Fluidity, setting time, unconfined compressive strength (UCS), the strength formation mechanism, and the spontaneous imbibition process of solidified sludge (SS) were studied. The results indicate that MPC can be used as a low-alkalinity curing agent. As the HA content increases, fluidity and setting time also increase, while hydration temperature and strength decrease. Additionally, the failure mode of SS transitions from brittleness to ductility. The strength of SS is composed of the cementation strength provided by MPC hydration products, matric suction, osmotic suction, and the structural strength of the sludge. MPC reduces the structural strength caused by the shrinkage of pure sludge under the action of matric suction, but the incorporation of MPC significantly improved the strength when the sludge is eroded by water. X-ray diffraction (XRD) and scanning electron microscopy (SEM) show that the sludge and MPC can form a dense solid body, forming various hydration products, and synergistically improve the mechanical properties of the sludge.
基金supported by Open Foundation of the State Key Laboratory of Refractories and Metallurgy(No.G201711)the National Natural Science Foundation of China(Nos.52104317 and 51874001).
文摘The impact of heavy reduction on dendritic morphology was explored by combining experimental research and numerical simulation in metallurgy,including a detailed three-dimensional(3D)analysis and reconstruction of dendritic solidification structures.Combining scanning electron microscopy and energy-dispersive scanning analysis and ANSYS simulation,the high-precision image processing software Mimics Research was utilized to conduct the extraction of dendritic morphologies.Reverse engineering software NX Imageware was employed for the 3D reconstruction of two-dimensional dendritic morphologies,restoring the dendritic characteristics in three-dimensional space.The results demonstrate that in a two-dimensional plane,dendrites connect with each other to form irregularly shaped“ring-like”structures.These dendrites have a thickness greater than 0.1 mm along the Z-axis direction,leading to the envelopment of molten steel by dendrites in a 3D space of at least 0.1 mm.This results in obstructed flow,confirming the“bridging”of dendrites in three-dimensional space,resulting in a tendency for central segregation.Dense and dispersed tiny dendrites,under the influence of heat flow direction,interconnect and continuously grow,gradually forming primary and secondary dendrites in three-dimensional space.After the completion of dendritic solidification and growth,these microdendrites appear dense and dispersed on the two-dimensional plane,providing the nuclei for the formation of new dendrites.When reduction occurs at a solid fraction of 0.46,there is a noticeable decrease in dendritic spacing,resulting in improved central segregation.
基金supported by the Ordos City Science and Technology Major Project(2021ZD14-16)the National Key Research and Development Program(2018YFC1802904)the Discipline Signature Achievements of the Shanghai Polytechnic University(A10GY23G004-14).
文摘One of the major challenges in the application of microbially induced carbonate precipitation(MICP)is achieving"bacteria freedom",as it necessitates a substantial volume of bacterial solutions.Nevertheless,both insitu bacterial cultivation and transportation of bacterial solutions have proven to be inefficient.In this study,we suggested the utilization of bacteria in the form of dry powder,enabling easy on-site activation and achieving a relatively high urease activity.We conducted MICP curing experiments on gold mine tailings(GMT)using steel slag(SS)as an additive.The results showed that the average unconfined compressive strength(UCS)values of the tailings treated with MICP and MICP+SS reached 0.51 and 0.71 MPa,respectively.In addition,the average leaching reduction rates of Cu,Pb,Cr,Zn,and T-CN in GMT after MICP treatment reached 98.54%,100%,70.94%,59.25%,and 98.02%,respectively,and the average reduction rates after MICP+SS treatment reached 98.77%,100%,88.03%,72.59%,and 98.63%,respectively.SEM,XRD,FT-IR analyses,and ultra-deep field microscopy results confirmed that the MICP treatment produced calcite-based calcium carbonate that filled the inter-tailing pores and cemented them together,and the hydration mechanism was the main reason for the increased curing efficiency of SS.Our research findings demonstrate that bacterial powder can efficiently achieve the objectives of heavy metal removal and tailing solidification.This approach can substantially de-crease the expenses associated with bacterial cultivation and solution transportation,thereby playing a crucial role in advancing the practical implementation of MICP.
基金financially suppoted by the National Natural Sci-ence Foundation of China(No.52371041).
文摘Tungsten heavy alloys(WHAs)prepared using laser additive manufacturing(AM)exhibit intricate ge-ometries,albeit with limited mechanical properties.Here we designed a high-strength WHA featuring a FeCrCoNi high entropy alloy(HEA)binder via the laser metal deposition(LMD)technique.Due to the distinctive thermal cycle and rapid cooling rate,the as-deposited alloys exhibit microstructures with hy-poeutectic,eutectic-like,and spot-like characteristics.To elucidate this phenomenon,the solidification paths were delineated and analyzed by combining microstructural characterization and phase equilib-rium simulation.Theμphase precipitated out from the supersaturated solid solution,thereby nucleating massive dislocations on the FeCrCoNi matrix to increase the work hardening rate.Furthermore,theμphase formed an ultrafine intermetallic compound(IMC)layer around the W grain,reducing the hole or crack between the W grain and FeCrCoNi matrix.Attributed to the precipitation strengthening,the solid solution of the FeCrCoNi binder,along with the load-bearing strength of W,the developed alloy achieved ultrahigh compressive stress and strain of 2047 MPa and 32%respectively at room temperature.These findings contribute valuable insights to the advancement of additive manufacturing for tungsten alloys,leveraging their excellent properties.
基金Projects(51161011,11364024)supported by the National Natural Science Foundation of China
文摘Based on the entropy function, a two-dimensional phase field model of binary alloys was established. Meanwhile, an explicit difference method with uniform grid was adopted to solve the phase field and solute field controlled equations. And the alternating direction implicit(ADI) algorithm for solving temperature field controlled equation was also employed to avoid the restriction of time step. Some characteristics of the Ni-Cu alloy were captured in the process of non-isothermal solidification, and the comparative analysis of the isothermal and the non-isothermal solidification was investigated. The simulation results indicate that the non-isothermal model is favorable to simulate the real solidification process of binary alloys, and when the thermal diffusivity decreases, the non-isothermal phase-field model is gradually consistent with the isothermal phase-field model.
基金supported by Japan Society for the Promotion of Science(KAKENHI Grant-in-Aid for Scientific Research,18H05475,18H05476 and JP20H00312)MRC International Collaborative Research Grant+4 种基金The authors would like to thank the Czech Science Foundation(Project No.22-22248S)specific university research(A1_FCHT_2024_007)for financial supportsupported by the Ministry of Education,Youth,and Sports of the Czech Republic.Project No.CZ.02.01.01/00/22_008/0004591co-funded by the European UnionCzechNanoLab project LM2023051 funded by MEYS CR is gratefully acknowledged for the financial support of the measurements/sample fabrication at LNSM Research Infrastructure。
文摘The Mg-Y-Zn magnesium alloy system is known for the presence of Long-Period Stacking Ordered(LPSO)phases that improves strength and ductility with minimal amounts of alloying elements.Even better improvements are associated with the specific microstructure known as the Mille-Feuille(MF)structure that can occur in this alloy as well after proper heat treatment.This study systematically compares the traditional ingot metallurgy method with the Bridgman method(slow cooling),coupled with diverse heat treatments and extrusion process.Microscopic analyses reveal variations in the presence of LPSO phases,MF structure,and especially grain size,leading to divergent mechanical and corrosion properties.The Bridgman approach surprisingly stands out,ensuring superior mechanical properties due to kink and texture strengthening.
文摘Ductile iron represents an optimal solution for saving material and costs in producing large heavy-section castings in the energy sector.It aimed to investigate the influence of very long solidification time(3,10 and 20 h)in different casting zones(casting center and transition zone)on the microstructure and mechanical properties of non-standard heavy-section ferritic ductile iron(EN-GJS-400-15)castings.The different solidification conditions significantly influenced the microstructure(graphite and ferrous matrix).The extent of phenomena such as degenerate graphite,solidification defects,hard carbides,and intergranular pearlitic areas and the microstructural coarsening were proportional to the solidification time and attributable to the combined effect of limited undercooling,solid solution diffusion mechanisms,and segregation phenomena.For comparable solidification time,the transition zone was characterized by larger nodules,comparable nodularity,and lower nodule count than the casting center due to more effective diffusion phenomena during cooling.Moreover,the lower segregation phenomena in the transition zone reduced the amount of pearlite and carbides in the intercellular zones.Hardness was only slightly influenced by the different solidification conditions and did not represent a reliable indicator of the microstructural inhomogeneities.These results are essential to refine casting simulations for producing large ferritic ductile iron castings,considering the wide microstructural variability within non-standard heavy-section castings caused by significantly different solidification conditions.
基金supported by the National Natural Science Foundation of China(Grant No.52301035)the Natural Science Foundation of Jiangsu Province,China(Grant No.BK20230844)the National Key Research and Development Program of China(Grant No.2023YFB3710202).
文摘The microstructure formed during solidification has a significant impact on the mechanical properties of materials.In this study,a two-dimensional(2D)cellular automaton(CA)-finite difference(FD)-CALPHAD model was developed to simulate the formation of microstructure and solute segregation in the solidification processes of ternary alloys.In the model,dendritic growth is simulated using the CA technique,while solute diffusion is solved by the FD method,and the CALPHAD method is employed to calculate thermodynamic phase equilibrium during solidification.The CA-FD-CALPHAD coupled model is capable of reproducing the evolution of continuous nucleation and growth of grains as well as the evolution of the microstructure and solute distribution during solidification of ternary alloys.In this study,Al–Zn–Mg ternary alloy is taken as an example to simulate the growth of equiaxed and columnar grains and the columnar-to-equiaxed transition(CET)under different solidification conditions.The simulation results are compared with experimental data from the literature,showing a good agreement.Besides,the study also investigates the evolution of temperature and multicomponent solute fields during solidification and the effects of alloy composition and cooling rate on the microstructure morphology.The results reveal that the initial alloy composition and cooling rate significantly affect dendritic morphology and solute segregation.Higher initial alloy concentrations promote the growth of side branches in equiaxed grains,leading to more pronounced solute segregation between dendrites.As the cooling rate increases,the average grain size of the equiaxed grains decreases accordingly.Additionally,a higher cooling rate accelerates the columnar-to-equiaxed transition,leading to a finer grain structure.
基金financially supported by the National Natural Science Foundation of China(Grant No.51875211)the Beijing Natural Science Foundation(Grant No.L223001)。
文摘Microporosity formed in the solidification process of Al alloys is detrimental to the alloy properties.A two-dimensional cellular automaton(CA)model was developed to simulate the microstructure and microporosity formation in Al-Cu alloys,considering variations in Cu content and solidification rate.The results indicate that the Cu content primarily influences the growth of microporosity.To validate the model,directional solidification experiments were conducted on Al-Cu alloys with varing Cu contents and withdrawal rates.The experimental results of dendrites and microporosity characteristics agree well with the predictions from the developed model,thus confirming the validity of the model.The alloy’s liquidus temperature,dendrite morphology,and hydrogen saturation solubility arising from different Cu contents have significant effects on microporosity morphology.The withdrawal rate primarily affects the nucleation of hydrogen microporosity by altering cooling rates and dendritic growth rates,resulting in different microporosity characteristics.
基金supported by the National Key R&D Projects of China(No.2018YFC1801706-01)the National Natural Science Foundation of China(No.22162007)+2 种基金the Science and Technology Supporting Project of Guizhou Province(No.[2021]480,[2023]379)the Wengfu(Group)Co.,Ltd.Technology Development Project(No.WH-220787(YF))the Project from Guizhou Institute of Innovation and Development of Dual-carbon and New Energy Technologies(No.DCRE-2023-05)。
文摘This study used steel slag,fly ash,and metakaolin as raw materials(SFM materials)to create silica-alumina-based geopolymers that can solidify Hg^(2+)when activated with sodiumbased water glass.The experiments began with a triangular lattice point mixing design experiment,and the results were fitted,analyzed,and predicted.The optimum SFM material mass ratio was found to be 70%steel slag,25%fly ash,and 5%metakaolin.The optimum modulus of the activator was identified by comparing the unconfined compressive strength and solidifying impact on Hg^(2+)of geosynthetics with different modulus.The SFM geopolymer was then applied in the form of potting to cure the granulated mercury tailings.The inclusion of 50%SFM material generated a geosynthetic that reduced mercury transport to the surface soil by roughly 90%.The mercury concentration of herbaceous plant samples was also reduced by 78%.It indicates that the SFM material can effectively attenuate the migration transformation of mercury.Finally,characterization methods such as XPS and FTIR were used to investigate the mechanism of Hg^(2+)solidification by geopolymers generated by SFM materials.The possible solidification mechanisms were proposed as alkaline environment-induced mercury precipitation,chemical bonding s,surface adsorption of Hg^(2+)and its precipitates by the geopolymer,and physical encapsulation.
基金financially sponsored by the National Natural Science Foundation of China(Nos.U2441268 and 52304406)the Natural Science Foundation of Shanghai,China(No.23TS1401900)+2 种基金the Science Foundation of Aeronautics(PSSFA),China(No.2024Z053057002)the Science and Technology Cooperation Program of Shanghai Jiao Tong University in Inner Mongolia Autonomous Region-Action Plan of Shanghai Jiao Tong University for“Revitalizing Inner Mongolia through Science and Technology”,ChinaLuwei Yang would like to thank the financial support from the Chinese Scholarship Council(No.202306230337).
文摘Nickel-based single-crystal(SX)superalloys are the key metallic materials of aeroengines.However,thermomechanical deformation always occurs during the directional solidification of SX superalloys,negatively influencing the SX structure.Casting deformation is simulated in most of the previous studies,whereas the direct simulation of dendritic thermomechanical deformation has been largely ignored,resulting in a lack of comprehensive understanding of this process.In this study,we systematically investigate dendritic thermomechanical deformation with a model coupled with dendrite growth,fluid flow,and thermomechanical deformation behavior.Results reveal that the dendritic thermomechanical deformation-induced dendrite bending is not randomly distributed but is mainly concentrated on the casting surface.The dendritic thermal stress increases as dendrite grows and accumulates after dendrite bridging.Transverse thermal contraction mainly occurs at the edge of casting in the corner,and axial thermal contraction is larger than transverse contraction.The high-stress region of the primary dendrite trunk is mainly distributed below the dendrite bridging near the solidified part,and the stress along the transverse direction reaches its maximum value on the casting surface.Stress concentrated on the casting surface is mainly attributed to variations in transverse temperature gradients caused by heat dissipation on the lateral mold wall,and inconsistent constraints in the lateral mold walls.
基金supported by the National Science and Technology Major Project(Grant No.J2019-VI-0019-0134)the National Natural Science Foundation of China(Grant No.52203301)+1 种基金the China Postdoctoral Science Foundation(Grant No.2021TQ0335)the Liaoning Province Science and Technology Plan Joint Fund(Doctoral Research Initiation Project)(Grant No.2024-BSLH-195).
文摘This work studies the impact of the carbon diffusion on the growth kinetics of austenite and the solute segregation,by utilizing the phase-field(PF)method to simulate the solidification of a Fe-C binary alloy.It is revealed that increasing the ratio of the carbon diffusion coefficient in solid to that in liquid is advantageous in reducing the solute segregation,and a novel microsegregation model is developed based on the quantitative analysis of the results from PF simulations.The simplified one-dimensional diffusion simulation is employed to analyse the quantitative relationship between the parameters of the proposed microsegregation model and the properties of materials.The universality and reliability of the new microsegregation model are then validated by comparing with the experimental data of various alloy systems.These findings contribute to our comprehension of the fundamental theory of solidification and also provide a potential and promising approach to controlling the solidification microstructure.
基金The authors are grateful to Weifang Science and Technology Development Plan Project(2023ZJ1166)for supporting this work.
文摘Solidification structure of casting strands significantly impacts the subsequent processing and service properties of the steel products,which correlates closely with the melt flow during the solidification process.Several abnormal solidification phenomena and segregation characteristics observed in slab casting are elucidated by referencing to their related flow patterns of molten steel calculated by a multi-field coupling model for actual casting conditions.Eventually,the effect of forced convection on the solidification structure was discussed.The results show that the forced convection generated by electromagnetic stirring and/or nozzle jet will remove the solute-enriched molten steel between the dendrite in front of the solidifying shell,and change solute distribution at the interface of dendrite tips,leading to the white bands and dendrite deflection.In the white band region,a dense dendrite structure without dendrite segregation appears.Moreover,forced convection results in a higher growth rate on the upstream side than the backflow side of the dendrite tip,promoting the columnar crystal deflection.In addition,dendrite fragmentation upon the forced convection during solidification will increase the equiaxed crystal ratio of the as-cast slab and the number of the spot-like semi-macrosegregation.The carbon extreme range decreased with the change in electromagnetic stirring process,indicating a significant improvement in the composition uniformity of the slab casting.It is suggested that the final quality of rolled products could be improved from the very beginning of casting and solidification through regulating the as-cast solidification structure.
