The slagging/fouling due to the accession of fireside deposits on the steam boilers decreases boiler efficiency and availability which leads to unexpected shut-downs. Since it is inevitably associated with the three m...The slagging/fouling due to the accession of fireside deposits on the steam boilers decreases boiler efficiency and availability which leads to unexpected shut-downs. Since it is inevitably associated with the three major factors namely the fuel characteristics, boiler operating conditions and ash behavior, this serious slagging/fouling may be reduced by varying the above three factors. The research develops a generic slagging/fouling prediction tool based on hybrid fuzzy clustering and Artificial Neural Networks (FCANN). The FCANN model presents a good accuracy of 99.85% which makes this model fast in response and easy to be updated with lesser time when compared to single ANN. The comparison between predictions and observations is found to be satisfactory with less input parameters. This should be capable of giving relatively quick responses while being easily implemented for various furnace types.展开更多
A simplified CaO-V_(2)O_(5)-MnO_(2) system was established to qualitatively and quantitatively investigate the transformation behavior of vanadates.The results demonstrated dynamic transformations between calcium vana...A simplified CaO-V_(2)O_(5)-MnO_(2) system was established to qualitatively and quantitatively investigate the transformation behavior of vanadates.The results demonstrated dynamic transformations between calcium vanadate and manganese vanadate as n(CaO)/n(V_(2)O_(5))/n(MnO_(2))ratios and roasting temperatures varied.When MnO_(2) was incrementally added with n(CaO)/n(V_(2)O_(5))of 2,some Ca_(2)V_(2)O_(7) converted to Mn_(2)V_(2)O_(7).The mass of vanadium as calcium vanadate consistently exceeded that as manganese vanadate.Conversely,when CaO was gradually added with n(MnO_(2))/n(V_(2)O_(5))of 2,Mn_(2)V_(2)O_(7) tended to transform into Ca_(2)V_(2)O_(7) and Ca3V2O8.The affinity of vanadium for calcium was higher compared that of vanadium for manganese.The specific type of calcium vanadate formed depended on both n(CaO)/n(V_(2)O_(5))/n(MnO_(2))values and roasting temperatures,while manganese vanadate remained predominantly as Mn_(2)V_(2)O_(7).The influence of roasting temperature on the conversion between calcium vanadate and manganese vanadate was minimal.At n(CaO)/n(V_(2)O_(5))/n(MnO_(2))of 2/1/2 and temperatures ranging from 650 to 850°C,the mass ratio of vanadium present as calcium vanadate to manganese vanadate stabilized at approximately 2.展开更多
High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase co...High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase compositions were measured by electron probe microanalysis(EPMA).A series of pseudo-ternary and pseudo-binary phase diagrams are constructed to demonstrate their applications in copper smelting process and evaluation of the thermodynamic database.Spinel and tridymite are identified to be the major primary phases in the composition range related to the copper smelting slags.It is found that the operating window of the smelting slag is primarily determined by w_(Fe)/w_(SiO_(2))ratio in the slag.Both MgO and Al_(2)O_(3)in the slag reduce the operating window which requires extra fluxing agent to keep the slag to be fully liquid.Complex spinel solid solutions cause inaccurate predictions of the current thermodynamic database.展开更多
Slag viscosity plays a crucial role in the smelting process.A slag viscosity prediction model was developed by integrating hyperparameter optimization algorithms,machine learning,and SHapley Additive exPlanations(SHAP...Slag viscosity plays a crucial role in the smelting process.A slag viscosity prediction model was developed by integrating hyperparameter optimization algorithms,machine learning,and SHapley Additive exPlanations(SHAP)analysis.The developed slag viscosity prediction models were evaluated using multiple statistical metrics,leading to the identification of the optimal model—Bayesian optimization-based categorical boosting(BO-CatBoost).And this model was further compared with existing models,including NPL model,FactSage+Roscoe-Einstein(RE)equation,artificial neural network model+RE equation,Riboud model+RE equation,and Zhang model.The results indicate that the slag viscosity prediction model based on BO-CatBoost outperforms all other models,achieving a coefficient of determination of 0.9897,a root mean square error of 1.0619,a mean absolute error of 0.6133,and a hit ratio of 95.1%.The global interpretability analysis of SHAP analysis was used to reveal the importance degree of different features on slag viscosity.The local interpretability analysis of SHAP analysis was used to obtain the quantitative influence of different features on slag viscosity in specific samples.The high-accuracy and interpretable slag viscosity prediction model developed is beneficial to the intelligent design of slag composition.展开更多
This study analyzes the influence of TiO_(2) and Al_(2)O_(3) contents on the microstructure of CaO-SiO_(2)-MgO-xwt%Al_(2)O_(3)-ywt%TiO_(2)(14≤x≤22,0≤y≤10)blast furnace slag systems based on the change of slag visc...This study analyzes the influence of TiO_(2) and Al_(2)O_(3) contents on the microstructure of CaO-SiO_(2)-MgO-xwt%Al_(2)O_(3)-ywt%TiO_(2)(14≤x≤22,0≤y≤10)blast furnace slag systems based on the change of slag viscosity,Raman spectroscopy,and molecular dynamics.The Raman spectroscopy results indicate that an increase in TiO_(2) content leads to the gradual depolymerization of complex Q_(Si)^(3) Q_(Si)^(2) Q_(Si)^(0) Q_(Si)^(1)silicate structures(and)into simpler structures(and)in the slag.At the same time,the Al-O-Al bonds in the aluminate structures of the slag also depolymerize into simpler Al-O-forms,resulting in a decrease in the degree of polymerization of both silicates and aluminates.In contrast,an increase in Al_(2)O_(3) content generally results in an increased degree of polymerization for the silicates and aluminates.Molecular dynamics simulations of the polymerization and depolymerization processes in the microstructure of the blast fur-nace slag reveal that Si and Al mainly exist in tetrahedral[SiO_(4)]^(4-)and[AlO_(4)]^(4-),while Ti mainly exists in the form of simple pentaco-ordinate[TiO_(5)]^(6-)and hexacoordinate[TiO_(6)]^(8-).TiO_(2) exhibits basic properties in this system,whereas Al_(2)O_(3) demonstrates acidic behavior.The addition of TiO_(2) introduces free oxide ions into the system,causing the bridging oxygens to break into non-bridging oxygens,lead-Q_(Si)^(4) Q_(Si)^(3)ing to the depolymerization of complex structures and,which simplifies the slag structure.On the other hand,an increase in Al_(2)O_(3) content tends to capture or share the oxide ions within the system to form[AlO_(4)]^(4-),resulting in the polymerization of free oxygens into Q_(Si)^(0) Q_(Si)^(1)non-bridging oxygens,which further polymerize into bridging oxygens and lead to the consolidation of simple structures and,resulting in a more complex slag structure.Both Raman spectroscopy analysis and molecular dynamics simulation results indicate that the degree of polymerization of[SiO_(4)]^(4-) and[AlO_(4)]^(4-) in the slag network structure is a crucial factor determining the fluidity of the slag.展开更多
In order to explore the leaching law of different elements in the composite cementitious system composed of ferrous extraction tailing of nickel slag(FETNS)and ordinary Portland cement(OPC),element leaching test under...In order to explore the leaching law of different elements in the composite cementitious system composed of ferrous extraction tailing of nickel slag(FETNS)and ordinary Portland cement(OPC),element leaching test under different influencing factors was designed with the aid of ICP-OES,XRD,and SEM-EDS.The experimental results show that,with the extension of leaching time,the continuous hydration reaction in the system enables the leaching amount of Si,Al,Mg,and Ca elements to show an overall downward trend.In the alkaline environment,the more sufficient hydration reaction consumes more soluble elements,resulting in a significantly smaller leaching amount than that in the neutral environment.Temperature is also an important factor affecting the leaching of elements.The rise of temperature promotes the dissolution of amorphous phases Si,Al,and Mg in the system,leading to increased leaching amount and higher consumption of C_(2)S and C_(3)S,generating more reaction products.In addition,the content and fineness of FETNS also have a significant effect on the element leaching of the composite cementitious system.More importantly,this paper clarifies the leaching safety of internal heavy metal elements when FETNS is used under the above conditions,which provides a scientific guarantee for the safe and efficient application of FETNS in building materials.展开更多
The current vanadium extraction process from sodium roasted vanadium slag poses risks such as ammonia pollution.This study proposes a novel calcium-based vanadium extraction and hydrolysis precipitation process,achiev...The current vanadium extraction process from sodium roasted vanadium slag poses risks such as ammonia pollution.This study proposes a novel calcium-based vanadium extraction and hydrolysis precipitation process,achieving clean and efficient vanadium recovery.The introduction of Ca O facilitates the targeted reconstruction and conversion of vanadium and calcium in the solution,forming acidsoluble calcium vanadate intermediates.Under optimal conditions,n(Ca)/n(V)ratio of 1.75,extraction temperature of 90℃,and extraction time of 90 min,the vanadium extraction ratio reached 99.83%.This process also separates vanadium from sodium and silicon,enabling one-step purification of the vanadium solution.Subsequent sulfuric acid leaching,conducted at p H of 4.0,90℃,and 60 min,achieved a vanadium leaching ratio of 99.72%,further separating vanadium from calcium and other impurities.Finally,the purified vanadium solution underwent hydrolysis precipitation at p H of 2.1 and 95℃for60 min,achieving a precipitation ratio of 98.69%.The calcined product yielded V_(2)O_(5) with a purity of 98.60%.Compared to the conventional sodium roasting—water leaching along with ammonium salt precipitation process,this innovative method eliminates ammonia-nitrogen wastewater emissions.This study provides a foundation for the development of new vanadium extraction technologies from vanadium slag.展开更多
NA novel smelting reduction process based on FeO-SiO2-Al2O3 slag system for spent lithium ion batteries with Al cans was developed, while using copper slag as the only slag former. The feasibility of the process and t...NA novel smelting reduction process based on FeO-SiO2-Al2O3 slag system for spent lithium ion batteries with Al cans was developed, while using copper slag as the only slag former. The feasibility of the process and the mechanism of copper loss in slag were investigated. 98.83% Co, 98.39% Ni and 93.57% Cu were recovered under the optimum conditions of slag former/battery mass ratio of 4.0：1, smelting temperature of 1723 K, and smelting mass ratio of time of 30 min. The FeO-SiO2-Al2O3 slag system for the smelting process is appropriate under the conditions of m（FeO）：m（SiO2）=0.58：1？1.03：1, and 17.19%？21.52% Al2O3 content. The obtained alloy was mainly composed of Fe-Co-Cu-Ni solid solution including small amounts of matte. The obtained slag mainly consisted of fayalite and hercynite. Meanwhile, the mechanism of copper loss is the mechanical entrainment from strip-like fayalite particles in the main form of copper sulfide and metallic copper.展开更多
To analyze the thermodynamic characteristics of leaching process of converter slag, φ-pH diagram of V-Ti-H2O system at oxygen partial pressure of 0.5 MPa, ionic mass concentration of 0.1 mol/kg and temperatures rangi...To analyze the thermodynamic characteristics of leaching process of converter slag, φ-pH diagram of V-Ti-H2O system at oxygen partial pressure of 0.5 MPa, ionic mass concentration of 0.1 mol/kg and temperatures ranging from 60 to 200 ℃ was obtained by recently published critically assessed standard Gibbs energies and activity coefficients of various species. When pH2, stable regions of V3＋, VO2＋ and VO2＋ exist in the stable region of TiO2. The pH values of stable regions of vanadium and titanium decrease and redox potentials become more positive with the temperature increasing. Vanadium and titanium could be separated by one-step leaching based on thermodynamics. The experiment results of pressure acid leaching of converter slag show that leaching rates of vanadium and titanium are 96.87% and 8.76% respectively, at 140 ℃ of temperature, 0.5 MPa of oxygen partial pressure, 0.055-0.075mm of particle size, 15：1 of liquid to solid ratio, 120 min of leaching time, 500 r/min of stirring speed and 200 g/L of initial acid concentration. Vanadium and titanium could be selectively separated in the pressure acid leaching process, and the experiment result is in agreement with thermodynamic calculation result.展开更多
The effects of moderately thermophilic bacteria on the extraction of metals from zinc smelting slag and electrochemical characteristics of zinc smelting slag carbon paste electrode in bioleaching process were studied....The effects of moderately thermophilic bacteria on the extraction of metals from zinc smelting slag and electrochemical characteristics of zinc smelting slag carbon paste electrode in bioleaching process were studied. The results show that the extraction rates of Fe, Cu and Zn from the slag reach 86.7%, 90.3% and 66.7% after adsorbed bacteria sterilize, while those with adsorbed bacteria are 91.9%, 96.0% and 84.5% in conditions of pulp density 2%, pH 1.0, temperature 65 °C and stirring rate 120 r/min, respectively. Some stretching peaks of functional groups from bacterial secretes on the bioleached residue surface, such as 1007 cm-1 and 1193 cm-1, turn up through FI-IR analysis and indirectly reveal the presence of the adsorbed bacteria on the slag particles surface. Besides, the corrosion of zinc smelting slag is enhanced by bacteria according to the characteristics of cyclic voltametry and Tafel curves in bioleaching system.展开更多
The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commer...The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commercial coal-water slurry gasifiers with their corresponding gasification coal samples and the corroded refractory bricks in the slag tapping hole of the gasifier.The slag characteristic,including crystallization and viscosity-temperature of four gasification coal samples were analyzed.The results revealed that the low viscosity slag could lead to more severe damage to refractory bricks.Given the risk of slag crystallization,it is recommended to establish a safe slag tapping temperature range should be set as tICT(initial crystallization temperature)−t_(2.5) when tICT is higher than t_(25).Upon examining interior morphology of these corroded refractory bricks,some cracks were observed within them.The chemical composition of molten slag was analyzed using SEM-EDS.However,XRD results found no spinel containing zirconium in these cracks.This suggests that the emergence of these cracks are mainly attributed to the molten slag penetration and the subsequent reaction with the refractory material.The difference in thermal expansion between the newly formed substances and refractory material is critical in forming these cracks.Furthermore,SEM-EDS analysis was also conducted on the slag-aggregate and the slag-matrix interface.The results reveal that the reduction in Cr_(2)O_(3) content is the earliest characteristic of damage in high chromia refractories.A proposed damage mechanism of refractory brick suggests that the matrix and aggregate of high chromia refractory are initially compromised because of the reduced Cr_(2)O_(3) content.Subsequently,the molten slag penetrates the interior of the refractory brick,forming new substances,leading to damage caused by the difference in thermal expansion between the new substances and the refractory brick.Understanding and preventing the reduction of Cr_(2)O_(3) content is vital to prolonging the service life of refractory brick in the slag tapping hole of the gasifier based on this damage mechanism.展开更多
The efficient extraction and separation of valuable metal elements from coal gasification fine slag(CGFS)are crucial for the comprehensive high-value utilization of its constituents.This study focused on the carbon-ri...The efficient extraction and separation of valuable metal elements from coal gasification fine slag(CGFS)are crucial for the comprehensive high-value utilization of its constituents.This study focused on the carbon-rich components of CGFS(CGFS-H)and systematically investigates the selective leaching behavior of Fe^(3+),Al^(3+)and Ca^(2+)using three organic acid extractants,i.e.,citric acid,tartaric acid,and tetrasodium iminodisuccinate.Additionally,the stepwise leaching of iron,aluminum and calcium from CGFS-H is explored.The selective dissolution mechanisms of these metals by different organic acids are elucidated through X-ray diffraction(XRD),X-ray fluorescence(XRF),and scanning electron microscopy(SEM)analyses.The results indicate that tetrasodium iminodisuccinate exhibits the highest leaching selectivity for Fe^(3+),while tartaric acid demonstrateds a comparable affinity for both Fe^(3+)and Al^(3+).In contrast citric acid shows superior selectivity toward Ca^(2+).The leaching yield of Fe^(3+),Al^(3+)and Ca^(2+)after sequential leaching with the three organic acids were 79.8%,65.08%and 78.6%,respectively.These findings confirm that effective and selective separation of Fe^(3+),Al^(3+)and Ca^(2+)from CGFS-H can be achieved via optimized organic acid-based leaching strategies.This advancement provides a critical foundation for developing Ca/Fe/Al hydrotalcite materials using CGFS-H as a sustainable feedstock,thereby facilitating the transformation of waste residue into high-value functional materials and promoting resourceefficient utilization of coal gasification fine slag.展开更多
As the speeds of trains increase,higher demands are placed on brake materials.In order to overcome the thermal degradation phenomenon of brake pads during high-speed braking,we prepared copper fiber reinforced alkali-...As the speeds of trains increase,higher demands are placed on brake materials.In order to overcome the thermal degradation phenomenon of brake pads during high-speed braking,we prepared copper fiber reinforced alkali-activated slag composite(AASC)friction materials by hot-pressing method,using slag as matrix,Na_(2)SiO_(3)·9H_(2)O as alkali excitant,copper fiber as reinforcement,and graphite as friction modifier.The results show that the AASC prepared by hot-pressing method has undergone alkali-activated reaction and has geopolymer amorphous characteristics as the conventional cast molding AASC by XRD analysis.The addition of copper fibers can improve the mechanical strength and toughness of the composites substantially,and the AASC has the highest flexural strength,compressive strength and impact toughness when the volume fraction of copper fibers reaches 25 vol%.Toughening mechanisms such as drawing,bridging and crack deflection of copper fibers in composites were analyzed by SEM morphology.Addition of appropriate amount of graphite to AASC can effectively reduce the wear rate and improve the stability of the material friction coefficient.The coefficient of friction also remains stable in the high-speed friction experiments without thermal degradation.Therefore,copper fiber reinforced AASC friction materials prepared by hot-pressing method has good mechanical and friction properties.展开更多
Conventional low-carbon concrete design approaches have often overlooked carbonation durability and the progressive loss of cover caused by surface scaling,both of which can increase the long-term risk of reinforcemen...Conventional low-carbon concrete design approaches have often overlooked carbonation durability and the progressive loss of cover caused by surface scaling,both of which can increase the long-term risk of reinforcement corrosion.To address these limitations,this study proposes an improved design framework for low-carbon slag concrete that simultaneously incorporates carbonation durability and cover scaling effects into the mix proportioning process.Based on experimental data,a linear predictive model was developed to estimate the 28-day compressive strength of slag concrete,achieving a correlation coefficient of R=0.87711 and a root mean square error(RMSE)of 7.55 MPa.The mechanism-based equation exhibits strong physical interpretability,as each parameter corresponds to a clear physical process,satisfying the requirements of design codes for physical significance.By integrating the strength and carbon-emission models,the carbon-emission efficiency was further analyzed.Across all water–binder ratios(0.3,0.4,0.5),CO_(2) emissions per unit strength decreased steadily with increasing slag content,indicating that carbon efficiency is primarily governed by slag replacement rather than the water/binder ratio.Four design cases,all with a design strength of 30 MPa,were then evaluated to illustrate the combined effects of carbonation and scaling.In Case 1,without considering carbonation durability,the carbonation depth after 50 years exceeded the 25 mm cover,leading to potential corrosion.In Case 2,when carbonation durability was considered,the required actual strength increased to 31.28 MPa.When mild cover scaling of 3 mm was introduced(Case 3),the required strength rose to 34.59 MPa,and under severe scaling of 10 mm(Case 4),it increased to 45.73 MPa.These results indicate that intensified scaling demands higher strength and lower water/binder ratios to maintain durability.Overall,the proposed framework quantitatively balances strength,durability,and embodied carbon,supporting sustainable low-carbon concrete design.展开更多
The structural changes in the CaO-SiO_(2)-Al_(2)O_(3)-MgO slag system with varying CaO contents were investigated through molecular dynamics(MD)simulations,and its effect on the dissolution behavior of alumina inclusi...The structural changes in the CaO-SiO_(2)-Al_(2)O_(3)-MgO slag system with varying CaO contents were investigated through molecular dynamics(MD)simulations,and its effect on the dissolution behavior of alumina inclusions was characterized by the Kullback-Leibler(KL)divergence.The slag structure analysis revealed that the[AlO]tetrahedral structure was the primary network structure in the slag.With increasing the CaO content,the non-bridge oxygen(NBO)content in the slag structure increases,and the bridge oxygen(BO)content decreases,thereby reducing the complexity of the slag network structure.Raman spectroscopy detection verifies the results of the MD simulations.The results indicated that the dissolution rate of alumina inclusions accelerates with increasing the CaO content in the slag,owing to the reduced complexity of the slag network structure and the enhanced interatomic interactions.The simulation results for the dissolution of alumina inclusions were consistent with theoretical calculations based on the slag inclusion capacity and the dimensionless dissolution rate of inclusions.Radial distribution function analysis demonstrated that the interaction between atoms in the slag system and alumina inclusions strengthens,increasing the dissolution rate of alumina inclusions.The[AlO_(6)]octahedral structure of the alumina inclusions is disrupted,forming BO structures,which in turn enhances the complexity of the slag network structure,slowing the dissolution rate of alumina inclusions.In contrast,the slag system with a higher CaO content has a relatively simpler network structure,promoting faster alumina inclusion dissolution.展开更多
The accelerated shift toward high efficiency and sustainability of the iron and steel is driving the advancement of green,low-carbon and high-quality carbon-containing refractories used for ladles.It is undoubtedly a ...The accelerated shift toward high efficiency and sustainability of the iron and steel is driving the advancement of green,low-carbon and high-quality carbon-containing refractories used for ladles.It is undoubtedly a significant challenge,since the addition of graphite enables refractories to possess superior thermal shock resistance and slag corrosion resistance.To develop low carbon-containing refractories with excellent properties,researchers over the past decades have endeavored to seek additives which can mitigate the adverse effects associated with the decrease in carbon in refractories.These additives can promote the occurrence of various mechanisms about toughening,which depends on inherent properties of additives or reacting with refractories to in situ form different ceramic phases,thereby responding the challenge of low-carbonization in refractories.The latest advances in additives used for low carbon-containing refractories from metal/alloys,oxide,non-oxide and composite powders four aspects were comprehensively overviewed in this review.Oxide additives exhibit a moderate effect on improving thermal shock resistance of refractories but show limited efficacy in improving oxidation resistance.In contrast,non-oxide additives demonstrate remarkable advantages in enhancing both oxidation and slag corrosion resistance.Composite powders combine the advantageous properties of their individual components.These additives often require combination with antioxidants such as Al,Si,or B4C not only to reduce costs but also to achieve optimal properties.Furthermore,future perspectives of these additives are discussed,with the aim of providing useful insights for the continuous progress and practical application of low carbon-containing refractories.展开更多
The viscosity of refining slags plays a critical role in metallurgical processes.However,obtaining accurate viscosity data remains challenging due to the complexities of high-temperature experiments,often relying on e...The viscosity of refining slags plays a critical role in metallurgical processes.However,obtaining accurate viscosity data remains challenging due to the complexities of high-temperature experiments,often relying on empirical models with limited predictive capabilities.This study focuses on the influence of optical basicity on viscosity in CaO-Al_(2)O_(3)-based refining slags,leveraging machine learning to address data scarcity and improve prediction accuracy.An automated framework for algorithm integration,parameter tuning,and evaluation ranking framework(Auto-APE)is employed to develop customized data-driven models for various slag systems,including CaO-Al_(2)O_(3)-SiO_(2),CaO-Al_(2)O_(3)-CaF_(2),CaO-Al_(2)O_(3)-SiO_(2)-MgO,and CaO-Al_(2)O_(3)-SiO_(2)-MgO-CaF_(2).By incorporating optical basicity as a key feature,the models achieve an average validation error of 8.0%to 15.1%,significantly outperforming traditional empirical models.Additionally,symbolic regression is introduced to rapidly construct domain-specific features,such as optical basicity-like descriptors,offering a potential breakthrough in performance prediction for small datasets.This work highlights the critical role of domain-specific knowledge in understanding and predicting viscosity,providing a robust machine learning-based approach for optimizing refining slag properties.展开更多
Acid is commonly used to separate phosphorus-containing solid solutions from steelmaking slag.However,the acid leaching solution obtained from this process cannot be directly utilized and thus requires purification.Th...Acid is commonly used to separate phosphorus-containing solid solutions from steelmaking slag.However,the acid leaching solution obtained from this process cannot be directly utilized and thus requires purification.The effect of different conditions on the calcium and iron removal characteristics of modified steelmaking slag leaching solution was investigated.Additionally,the removal mechanism was analyzed by thermodynamic calculations.The results indicated that the addition of soybean straw ash in steelmaking slag modification enabled K_(2)O to enter the phosphorus-containing solid solution,promoting phosphorus enrichment.Valuable elements such as phosphorus and potassium were more easily dissolved in the mixed acid.The oxalic acid concentration had a significant effect on the calcium removal rate,whereas the effects of temperature,stirring rate,and time on the calcium removal rate were minor.The main component of the calcium removal precipitate was CaC_(2)O_(4)·H_(2)O,with a removal rate up to 94.48%.During the iron removal process,when the pH value of the solution was low,Fe^(3+)mainly reacted to form the iron hydroxide precipitate for removal.Increasing the pH value of the solution would cause Fe^(3+)to combine with H_(2)PO_(4)^(-),forming FePO_(4)·2H_(2)O precipitate,leading to a reduction in the phosphorus content of the leaching solution.展开更多
Leakage of electrolytic manganese slag(EMS)ponds is a long-lasting and serious threat to environmental health worldwide,particularly in karst areas where the ecosystems are highly sensitive to geochemical perturbation...Leakage of electrolytic manganese slag(EMS)ponds is a long-lasting and serious threat to environmental health worldwide,particularly in karst areas where the ecosystems are highly sensitive to geochemical perturbations.However,the mechanisms of Mn mobilization and migration are insufficiently known.In this study,we combine systematic field investigations,laboratory column experiments and geochemical analyses to clarify the environmental geochemistry and controlling factors of leaching of Mn in the karst areas of southwestern China.While the Mn slag ponds as a whole had shown a low permeability,release of free Mn^(2+)and NH_(3)-N is significantly facilitated by the synergies of seepage infiltration,microbial activities and environmental acidification.With the increase of depth,the mineralogical composition of the slag undergoes significant alteration,and redox conditions change from acidic-oxidizing to acidic-reducing environments,which will accelerate the mobilization of Mn further and increase the risk of groundwater contamination.In addition,the presence of clay mineral colloids in Mn slag changes the migration properties of Mn,which introduces complexity in the geochemical behavior of Mn.Our findings highlight that Mn transformation and migration are controlled by dynamic,depth-dependent geochemical processes and the interplay of both internal and external factors.This research consolidates mechanistic foundation of deciphering Mn environmental behaviors in karst regions,reinforcing the urgency of preventing and rehabilitating electrolytic Mn slag leakage.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
文摘The slagging/fouling due to the accession of fireside deposits on the steam boilers decreases boiler efficiency and availability which leads to unexpected shut-downs. Since it is inevitably associated with the three major factors namely the fuel characteristics, boiler operating conditions and ash behavior, this serious slagging/fouling may be reduced by varying the above three factors. The research develops a generic slagging/fouling prediction tool based on hybrid fuzzy clustering and Artificial Neural Networks (FCANN). The FCANN model presents a good accuracy of 99.85% which makes this model fast in response and easy to be updated with lesser time when compared to single ANN. The comparison between predictions and observations is found to be satisfactory with less input parameters. This should be capable of giving relatively quick responses while being easily implemented for various furnace types.
基金finally supported by the National Natural Science Foundation of China (Nos.52204309,52174277,52374300)。
文摘A simplified CaO-V_(2)O_(5)-MnO_(2) system was established to qualitatively and quantitatively investigate the transformation behavior of vanadates.The results demonstrated dynamic transformations between calcium vanadate and manganese vanadate as n(CaO)/n(V_(2)O_(5))/n(MnO_(2))ratios and roasting temperatures varied.When MnO_(2) was incrementally added with n(CaO)/n(V_(2)O_(5))of 2,some Ca_(2)V_(2)O_(7) converted to Mn_(2)V_(2)O_(7).The mass of vanadium as calcium vanadate consistently exceeded that as manganese vanadate.Conversely,when CaO was gradually added with n(MnO_(2))/n(V_(2)O_(5))of 2,Mn_(2)V_(2)O_(7) tended to transform into Ca_(2)V_(2)O_(7) and Ca3V2O8.The affinity of vanadium for calcium was higher compared that of vanadium for manganese.The specific type of calcium vanadate formed depended on both n(CaO)/n(V_(2)O_(5))/n(MnO_(2))values and roasting temperatures,while manganese vanadate remained predominantly as Mn_(2)V_(2)O_(7).The influence of roasting temperature on the conversion between calcium vanadate and manganese vanadate was minimal.At n(CaO)/n(V_(2)O_(5))/n(MnO_(2))of 2/1/2 and temperatures ranging from 650 to 850°C,the mass ratio of vanadium present as calcium vanadate to manganese vanadate stabilized at approximately 2.
文摘High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase compositions were measured by electron probe microanalysis(EPMA).A series of pseudo-ternary and pseudo-binary phase diagrams are constructed to demonstrate their applications in copper smelting process and evaluation of the thermodynamic database.Spinel and tridymite are identified to be the major primary phases in the composition range related to the copper smelting slags.It is found that the operating window of the smelting slag is primarily determined by w_(Fe)/w_(SiO_(2))ratio in the slag.Both MgO and Al_(2)O_(3)in the slag reduce the operating window which requires extra fluxing agent to keep the slag to be fully liquid.Complex spinel solid solutions cause inaccurate predictions of the current thermodynamic database.
基金funded by the National Natural Science Foundation of China(No.52374321)the National Key Research and Development Program of China(No.2024YFB3713602)the Youth Science and Technology Innovation Fund of Jianlong Group-University of Science and Technology Beijing(No.20231235).
文摘Slag viscosity plays a crucial role in the smelting process.A slag viscosity prediction model was developed by integrating hyperparameter optimization algorithms,machine learning,and SHapley Additive exPlanations(SHAP)analysis.The developed slag viscosity prediction models were evaluated using multiple statistical metrics,leading to the identification of the optimal model—Bayesian optimization-based categorical boosting(BO-CatBoost).And this model was further compared with existing models,including NPL model,FactSage+Roscoe-Einstein(RE)equation,artificial neural network model+RE equation,Riboud model+RE equation,and Zhang model.The results indicate that the slag viscosity prediction model based on BO-CatBoost outperforms all other models,achieving a coefficient of determination of 0.9897,a root mean square error of 1.0619,a mean absolute error of 0.6133,and a hit ratio of 95.1%.The global interpretability analysis of SHAP analysis was used to reveal the importance degree of different features on slag viscosity.The local interpretability analysis of SHAP analysis was used to obtain the quantitative influence of different features on slag viscosity in specific samples.The high-accuracy and interpretable slag viscosity prediction model developed is beneficial to the intelligent design of slag composition.
基金financially supported by the National Natural Science Foundation of China(No.52174299)the State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization,China(No.2024P4FZG10).
文摘This study analyzes the influence of TiO_(2) and Al_(2)O_(3) contents on the microstructure of CaO-SiO_(2)-MgO-xwt%Al_(2)O_(3)-ywt%TiO_(2)(14≤x≤22,0≤y≤10)blast furnace slag systems based on the change of slag viscosity,Raman spectroscopy,and molecular dynamics.The Raman spectroscopy results indicate that an increase in TiO_(2) content leads to the gradual depolymerization of complex Q_(Si)^(3) Q_(Si)^(2) Q_(Si)^(0) Q_(Si)^(1)silicate structures(and)into simpler structures(and)in the slag.At the same time,the Al-O-Al bonds in the aluminate structures of the slag also depolymerize into simpler Al-O-forms,resulting in a decrease in the degree of polymerization of both silicates and aluminates.In contrast,an increase in Al_(2)O_(3) content generally results in an increased degree of polymerization for the silicates and aluminates.Molecular dynamics simulations of the polymerization and depolymerization processes in the microstructure of the blast fur-nace slag reveal that Si and Al mainly exist in tetrahedral[SiO_(4)]^(4-)and[AlO_(4)]^(4-),while Ti mainly exists in the form of simple pentaco-ordinate[TiO_(5)]^(6-)and hexacoordinate[TiO_(6)]^(8-).TiO_(2) exhibits basic properties in this system,whereas Al_(2)O_(3) demonstrates acidic behavior.The addition of TiO_(2) introduces free oxide ions into the system,causing the bridging oxygens to break into non-bridging oxygens,lead-Q_(Si)^(4) Q_(Si)^(3)ing to the depolymerization of complex structures and,which simplifies the slag structure.On the other hand,an increase in Al_(2)O_(3) content tends to capture or share the oxide ions within the system to form[AlO_(4)]^(4-),resulting in the polymerization of free oxygens into Q_(Si)^(0) Q_(Si)^(1)non-bridging oxygens,which further polymerize into bridging oxygens and lead to the consolidation of simple structures and,resulting in a more complex slag structure.Both Raman spectroscopy analysis and molecular dynamics simulation results indicate that the degree of polymerization of[SiO_(4)]^(4-) and[AlO_(4)]^(4-) in the slag network structure is a crucial factor determining the fluidity of the slag.
基金Funded by the Science and Technology Program of Gansu Province(Nos.23JRRA799 and 24JRRA213)the National Natural Science Foundation of China(Nos.52178216,52008196,and U21A20150)。
文摘In order to explore the leaching law of different elements in the composite cementitious system composed of ferrous extraction tailing of nickel slag(FETNS)and ordinary Portland cement(OPC),element leaching test under different influencing factors was designed with the aid of ICP-OES,XRD,and SEM-EDS.The experimental results show that,with the extension of leaching time,the continuous hydration reaction in the system enables the leaching amount of Si,Al,Mg,and Ca elements to show an overall downward trend.In the alkaline environment,the more sufficient hydration reaction consumes more soluble elements,resulting in a significantly smaller leaching amount than that in the neutral environment.Temperature is also an important factor affecting the leaching of elements.The rise of temperature promotes the dissolution of amorphous phases Si,Al,and Mg in the system,leading to increased leaching amount and higher consumption of C_(2)S and C_(3)S,generating more reaction products.In addition,the content and fineness of FETNS also have a significant effect on the element leaching of the composite cementitious system.More importantly,this paper clarifies the leaching safety of internal heavy metal elements when FETNS is used under the above conditions,which provides a scientific guarantee for the safe and efficient application of FETNS in building materials.
基金financially supported by the National Natural Science Foundation of China(52204309,52174277 and 52374300)Fundamental Funds for the Central Universities(N2425026)Liaoning Province Science and Technology Plan Joint Fund(2023-MSBA-052)。
文摘The current vanadium extraction process from sodium roasted vanadium slag poses risks such as ammonia pollution.This study proposes a novel calcium-based vanadium extraction and hydrolysis precipitation process,achieving clean and efficient vanadium recovery.The introduction of Ca O facilitates the targeted reconstruction and conversion of vanadium and calcium in the solution,forming acidsoluble calcium vanadate intermediates.Under optimal conditions,n(Ca)/n(V)ratio of 1.75,extraction temperature of 90℃,and extraction time of 90 min,the vanadium extraction ratio reached 99.83%.This process also separates vanadium from sodium and silicon,enabling one-step purification of the vanadium solution.Subsequent sulfuric acid leaching,conducted at p H of 4.0,90℃,and 60 min,achieved a vanadium leaching ratio of 99.72%,further separating vanadium from calcium and other impurities.Finally,the purified vanadium solution underwent hydrolysis precipitation at p H of 2.1 and 95℃for60 min,achieving a precipitation ratio of 98.69%.The calcined product yielded V_(2)O_(5) with a purity of 98.60%.Compared to the conventional sodium roasting—water leaching along with ammonium salt precipitation process,this innovative method eliminates ammonia-nitrogen wastewater emissions.This study provides a foundation for the development of new vanadium extraction technologies from vanadium slag.
基金Project(JS-211)supported by the State-Owned Enterprise Electric Vehicle Industry Alliance,China
文摘NA novel smelting reduction process based on FeO-SiO2-Al2O3 slag system for spent lithium ion batteries with Al cans was developed, while using copper slag as the only slag former. The feasibility of the process and the mechanism of copper loss in slag were investigated. 98.83% Co, 98.39% Ni and 93.57% Cu were recovered under the optimum conditions of slag former/battery mass ratio of 4.0：1, smelting temperature of 1723 K, and smelting mass ratio of time of 30 min. The FeO-SiO2-Al2O3 slag system for the smelting process is appropriate under the conditions of m（FeO）：m（SiO2）=0.58：1？1.03：1, and 17.19%？21.52% Al2O3 content. The obtained alloy was mainly composed of Fe-Co-Cu-Ni solid solution including small amounts of matte. The obtained slag mainly consisted of fayalite and hercynite. Meanwhile, the mechanism of copper loss is the mechanical entrainment from strip-like fayalite particles in the main form of copper sulfide and metallic copper.
基金Project(2007CB613504)supported by the National Key Basic Research Program of ChinaProjects(51004033,50974035,51074047)supported by the National Natural Science Foundation of ChinaProject(2008BAB34B01)supported by National Science and Technology Support Plan of China during the 11th Five-Year Plan
文摘To analyze the thermodynamic characteristics of leaching process of converter slag, φ-pH diagram of V-Ti-H2O system at oxygen partial pressure of 0.5 MPa, ionic mass concentration of 0.1 mol/kg and temperatures ranging from 60 to 200 ℃ was obtained by recently published critically assessed standard Gibbs energies and activity coefficients of various species. When pH2, stable regions of V3＋, VO2＋ and VO2＋ exist in the stable region of TiO2. The pH values of stable regions of vanadium and titanium decrease and redox potentials become more positive with the temperature increasing. Vanadium and titanium could be separated by one-step leaching based on thermodynamics. The experiment results of pressure acid leaching of converter slag show that leaching rates of vanadium and titanium are 96.87% and 8.76% respectively, at 140 ℃ of temperature, 0.5 MPa of oxygen partial pressure, 0.055-0.075mm of particle size, 15：1 of liquid to solid ratio, 120 min of leaching time, 500 r/min of stirring speed and 200 g/L of initial acid concentration. Vanadium and titanium could be selectively separated in the pressure acid leaching process, and the experiment result is in agreement with thermodynamic calculation result.
基金Project (41271330) supported by the National Natural Science Foundation of China
文摘The effects of moderately thermophilic bacteria on the extraction of metals from zinc smelting slag and electrochemical characteristics of zinc smelting slag carbon paste electrode in bioleaching process were studied. The results show that the extraction rates of Fe, Cu and Zn from the slag reach 86.7%, 90.3% and 66.7% after adsorbed bacteria sterilize, while those with adsorbed bacteria are 91.9%, 96.0% and 84.5% in conditions of pulp density 2%, pH 1.0, temperature 65 °C and stirring rate 120 r/min, respectively. Some stretching peaks of functional groups from bacterial secretes on the bioleached residue surface, such as 1007 cm-1 and 1193 cm-1, turn up through FI-IR analysis and indirectly reveal the presence of the adsorbed bacteria on the slag particles surface. Besides, the corrosion of zinc smelting slag is enhanced by bacteria according to the characteristics of cyclic voltametry and Tafel curves in bioleaching system.
基金Supported by Carbon Neutrality and Energy System Transformation (CNEST) ProgramScience and Technology Innovation Project of CHN Energy (GJNY-24-26)。
文摘The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commercial coal-water slurry gasifiers with their corresponding gasification coal samples and the corroded refractory bricks in the slag tapping hole of the gasifier.The slag characteristic,including crystallization and viscosity-temperature of four gasification coal samples were analyzed.The results revealed that the low viscosity slag could lead to more severe damage to refractory bricks.Given the risk of slag crystallization,it is recommended to establish a safe slag tapping temperature range should be set as tICT(initial crystallization temperature)−t_(2.5) when tICT is higher than t_(25).Upon examining interior morphology of these corroded refractory bricks,some cracks were observed within them.The chemical composition of molten slag was analyzed using SEM-EDS.However,XRD results found no spinel containing zirconium in these cracks.This suggests that the emergence of these cracks are mainly attributed to the molten slag penetration and the subsequent reaction with the refractory material.The difference in thermal expansion between the newly formed substances and refractory material is critical in forming these cracks.Furthermore,SEM-EDS analysis was also conducted on the slag-aggregate and the slag-matrix interface.The results reveal that the reduction in Cr_(2)O_(3) content is the earliest characteristic of damage in high chromia refractories.A proposed damage mechanism of refractory brick suggests that the matrix and aggregate of high chromia refractory are initially compromised because of the reduced Cr_(2)O_(3) content.Subsequently,the molten slag penetrates the interior of the refractory brick,forming new substances,leading to damage caused by the difference in thermal expansion between the new substances and the refractory brick.Understanding and preventing the reduction of Cr_(2)O_(3) content is vital to prolonging the service life of refractory brick in the slag tapping hole of the gasifier based on this damage mechanism.
基金Supported by National Natural Science Foundation(52374279)。
文摘The efficient extraction and separation of valuable metal elements from coal gasification fine slag(CGFS)are crucial for the comprehensive high-value utilization of its constituents.This study focused on the carbon-rich components of CGFS(CGFS-H)and systematically investigates the selective leaching behavior of Fe^(3+),Al^(3+)and Ca^(2+)using three organic acid extractants,i.e.,citric acid,tartaric acid,and tetrasodium iminodisuccinate.Additionally,the stepwise leaching of iron,aluminum and calcium from CGFS-H is explored.The selective dissolution mechanisms of these metals by different organic acids are elucidated through X-ray diffraction(XRD),X-ray fluorescence(XRF),and scanning electron microscopy(SEM)analyses.The results indicate that tetrasodium iminodisuccinate exhibits the highest leaching selectivity for Fe^(3+),while tartaric acid demonstrateds a comparable affinity for both Fe^(3+)and Al^(3+).In contrast citric acid shows superior selectivity toward Ca^(2+).The leaching yield of Fe^(3+),Al^(3+)and Ca^(2+)after sequential leaching with the three organic acids were 79.8%,65.08%and 78.6%,respectively.These findings confirm that effective and selective separation of Fe^(3+),Al^(3+)and Ca^(2+)from CGFS-H can be achieved via optimized organic acid-based leaching strategies.This advancement provides a critical foundation for developing Ca/Fe/Al hydrotalcite materials using CGFS-H as a sustainable feedstock,thereby facilitating the transformation of waste residue into high-value functional materials and promoting resourceefficient utilization of coal gasification fine slag.
基金Funded by the National Natural Science Foundation of China(No.51236003)the Natural Science Foundation of Gansu Province(No.1506RJZA076)。
文摘As the speeds of trains increase,higher demands are placed on brake materials.In order to overcome the thermal degradation phenomenon of brake pads during high-speed braking,we prepared copper fiber reinforced alkali-activated slag composite(AASC)friction materials by hot-pressing method,using slag as matrix,Na_(2)SiO_(3)·9H_(2)O as alkali excitant,copper fiber as reinforcement,and graphite as friction modifier.The results show that the AASC prepared by hot-pressing method has undergone alkali-activated reaction and has geopolymer amorphous characteristics as the conventional cast molding AASC by XRD analysis.The addition of copper fibers can improve the mechanical strength and toughness of the composites substantially,and the AASC has the highest flexural strength,compressive strength and impact toughness when the volume fraction of copper fibers reaches 25 vol%.Toughening mechanisms such as drawing,bridging and crack deflection of copper fibers in composites were analyzed by SEM morphology.Addition of appropriate amount of graphite to AASC can effectively reduce the wear rate and improve the stability of the material friction coefficient.The coefficient of friction also remains stable in the high-speed friction experiments without thermal degradation.Therefore,copper fiber reinforced AASC friction materials prepared by hot-pressing method has good mechanical and friction properties.
基金supported by the National Natural Science Foundation of China(No.52463034)supported by the Korea Institute of Energy Technology Evaluation and Planning funded by the Ministry of Trade,Industry and Energy(No.2025-02314098)of the Republic of Koreasupported by the Regional Innovation System&Education(RISE)program through the Gangwon RISE Center,funded by the Ministry of Education(MOE)and the Gangwon State(G.S.),Republic of Korea(2025-RISE-10-002).
文摘Conventional low-carbon concrete design approaches have often overlooked carbonation durability and the progressive loss of cover caused by surface scaling,both of which can increase the long-term risk of reinforcement corrosion.To address these limitations,this study proposes an improved design framework for low-carbon slag concrete that simultaneously incorporates carbonation durability and cover scaling effects into the mix proportioning process.Based on experimental data,a linear predictive model was developed to estimate the 28-day compressive strength of slag concrete,achieving a correlation coefficient of R=0.87711 and a root mean square error(RMSE)of 7.55 MPa.The mechanism-based equation exhibits strong physical interpretability,as each parameter corresponds to a clear physical process,satisfying the requirements of design codes for physical significance.By integrating the strength and carbon-emission models,the carbon-emission efficiency was further analyzed.Across all water–binder ratios(0.3,0.4,0.5),CO_(2) emissions per unit strength decreased steadily with increasing slag content,indicating that carbon efficiency is primarily governed by slag replacement rather than the water/binder ratio.Four design cases,all with a design strength of 30 MPa,were then evaluated to illustrate the combined effects of carbonation and scaling.In Case 1,without considering carbonation durability,the carbonation depth after 50 years exceeded the 25 mm cover,leading to potential corrosion.In Case 2,when carbonation durability was considered,the required actual strength increased to 31.28 MPa.When mild cover scaling of 3 mm was introduced(Case 3),the required strength rose to 34.59 MPa,and under severe scaling of 10 mm(Case 4),it increased to 45.73 MPa.These results indicate that intensified scaling demands higher strength and lower water/binder ratios to maintain durability.Overall,the proposed framework quantitatively balances strength,durability,and embodied carbon,supporting sustainable low-carbon concrete design.
基金supported by Special Funding Projects for Local Science and Technology Development guided by the Central Committee(No.YDZJSX2022C028)the Fundamental Research Program of Shanxi Province(Nos.20210302123218 and 202203021211187)+4 种基金Innovation and Entrepreneurship Training Program for College Students in Shanxi Province(202210109006)the National Natural Science Foundation(52474367)the Key Research and Development for University-Local Government Collaboration of Lvliang City(2024XDHZ01)the Scientific and Technological Innovation Programs of Higher Education Institutions in Shanxi(2025Q022)the Foundation of State Key Laboratory of Advanced Metallurgy,USTB(K22-10).
文摘The structural changes in the CaO-SiO_(2)-Al_(2)O_(3)-MgO slag system with varying CaO contents were investigated through molecular dynamics(MD)simulations,and its effect on the dissolution behavior of alumina inclusions was characterized by the Kullback-Leibler(KL)divergence.The slag structure analysis revealed that the[AlO]tetrahedral structure was the primary network structure in the slag.With increasing the CaO content,the non-bridge oxygen(NBO)content in the slag structure increases,and the bridge oxygen(BO)content decreases,thereby reducing the complexity of the slag network structure.Raman spectroscopy detection verifies the results of the MD simulations.The results indicated that the dissolution rate of alumina inclusions accelerates with increasing the CaO content in the slag,owing to the reduced complexity of the slag network structure and the enhanced interatomic interactions.The simulation results for the dissolution of alumina inclusions were consistent with theoretical calculations based on the slag inclusion capacity and the dimensionless dissolution rate of inclusions.Radial distribution function analysis demonstrated that the interaction between atoms in the slag system and alumina inclusions strengthens,increasing the dissolution rate of alumina inclusions.The[AlO_(6)]octahedral structure of the alumina inclusions is disrupted,forming BO structures,which in turn enhances the complexity of the slag network structure,slowing the dissolution rate of alumina inclusions.In contrast,the slag system with a higher CaO content has a relatively simpler network structure,promoting faster alumina inclusion dissolution.
基金support of the National Natural Science Foundation of China(Grant/Project Nos.52272027,52372034 and 52502016)the China Postdoctoral Science Foundation(Grant No.2025T180025)Postdoctoral Fellowship Program(Grant No.GZC20252393).
文摘The accelerated shift toward high efficiency and sustainability of the iron and steel is driving the advancement of green,low-carbon and high-quality carbon-containing refractories used for ladles.It is undoubtedly a significant challenge,since the addition of graphite enables refractories to possess superior thermal shock resistance and slag corrosion resistance.To develop low carbon-containing refractories with excellent properties,researchers over the past decades have endeavored to seek additives which can mitigate the adverse effects associated with the decrease in carbon in refractories.These additives can promote the occurrence of various mechanisms about toughening,which depends on inherent properties of additives or reacting with refractories to in situ form different ceramic phases,thereby responding the challenge of low-carbonization in refractories.The latest advances in additives used for low carbon-containing refractories from metal/alloys,oxide,non-oxide and composite powders four aspects were comprehensively overviewed in this review.Oxide additives exhibit a moderate effect on improving thermal shock resistance of refractories but show limited efficacy in improving oxidation resistance.In contrast,non-oxide additives demonstrate remarkable advantages in enhancing both oxidation and slag corrosion resistance.Composite powders combine the advantageous properties of their individual components.These additives often require combination with antioxidants such as Al,Si,or B4C not only to reduce costs but also to achieve optimal properties.Furthermore,future perspectives of these additives are discussed,with the aim of providing useful insights for the continuous progress and practical application of low carbon-containing refractories.
基金supported by the National Key Research and Development Program of China(No.2023YFB3712401),the National Natural Science Foundation of China(No.52274301)the Aeronautical Science Foundation of China(No.2023Z0530S6005)the Ningbo Yongjiang Talent-Introduction Programme(No.2022A-023-C).
文摘The viscosity of refining slags plays a critical role in metallurgical processes.However,obtaining accurate viscosity data remains challenging due to the complexities of high-temperature experiments,often relying on empirical models with limited predictive capabilities.This study focuses on the influence of optical basicity on viscosity in CaO-Al_(2)O_(3)-based refining slags,leveraging machine learning to address data scarcity and improve prediction accuracy.An automated framework for algorithm integration,parameter tuning,and evaluation ranking framework(Auto-APE)is employed to develop customized data-driven models for various slag systems,including CaO-Al_(2)O_(3)-SiO_(2),CaO-Al_(2)O_(3)-CaF_(2),CaO-Al_(2)O_(3)-SiO_(2)-MgO,and CaO-Al_(2)O_(3)-SiO_(2)-MgO-CaF_(2).By incorporating optical basicity as a key feature,the models achieve an average validation error of 8.0%to 15.1%,significantly outperforming traditional empirical models.Additionally,symbolic regression is introduced to rapidly construct domain-specific features,such as optical basicity-like descriptors,offering a potential breakthrough in performance prediction for small datasets.This work highlights the critical role of domain-specific knowledge in understanding and predicting viscosity,providing a robust machine learning-based approach for optimizing refining slag properties.
基金supported by the National Natural Science Foundation of China(52074004 and 51604003)Anhui Provincial Natural Science Foundation(2508085Y032).
文摘Acid is commonly used to separate phosphorus-containing solid solutions from steelmaking slag.However,the acid leaching solution obtained from this process cannot be directly utilized and thus requires purification.The effect of different conditions on the calcium and iron removal characteristics of modified steelmaking slag leaching solution was investigated.Additionally,the removal mechanism was analyzed by thermodynamic calculations.The results indicated that the addition of soybean straw ash in steelmaking slag modification enabled K_(2)O to enter the phosphorus-containing solid solution,promoting phosphorus enrichment.Valuable elements such as phosphorus and potassium were more easily dissolved in the mixed acid.The oxalic acid concentration had a significant effect on the calcium removal rate,whereas the effects of temperature,stirring rate,and time on the calcium removal rate were minor.The main component of the calcium removal precipitate was CaC_(2)O_(4)·H_(2)O,with a removal rate up to 94.48%.During the iron removal process,when the pH value of the solution was low,Fe^(3+)mainly reacted to form the iron hydroxide precipitate for removal.Increasing the pH value of the solution would cause Fe^(3+)to combine with H_(2)PO_(4)^(-),forming FePO_(4)·2H_(2)O precipitate,leading to a reduction in the phosphorus content of the leaching solution.
基金financially supported by the National Natural Science Foundation of China(No.42077184)Guizhou Institute of Technology's Research Initiation Fund Project for High-Level Talents(No.XJGC20190602)。
文摘Leakage of electrolytic manganese slag(EMS)ponds is a long-lasting and serious threat to environmental health worldwide,particularly in karst areas where the ecosystems are highly sensitive to geochemical perturbations.However,the mechanisms of Mn mobilization and migration are insufficiently known.In this study,we combine systematic field investigations,laboratory column experiments and geochemical analyses to clarify the environmental geochemistry and controlling factors of leaching of Mn in the karst areas of southwestern China.While the Mn slag ponds as a whole had shown a low permeability,release of free Mn^(2+)and NH_(3)-N is significantly facilitated by the synergies of seepage infiltration,microbial activities and environmental acidification.With the increase of depth,the mineralogical composition of the slag undergoes significant alteration,and redox conditions change from acidic-oxidizing to acidic-reducing environments,which will accelerate the mobilization of Mn further and increase the risk of groundwater contamination.In addition,the presence of clay mineral colloids in Mn slag changes the migration properties of Mn,which introduces complexity in the geochemical behavior of Mn.Our findings highlight that Mn transformation and migration are controlled by dynamic,depth-dependent geochemical processes and the interplay of both internal and external factors.This research consolidates mechanistic foundation of deciphering Mn environmental behaviors in karst regions,reinforcing the urgency of preventing and rehabilitating electrolytic Mn slag leakage.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
