With the rapid development of the machining and manufacturing industry,welding has been widely used in forming connections of structural parts.At present,manual methods are often used for welding and quality inspectio...With the rapid development of the machining and manufacturing industry,welding has been widely used in forming connections of structural parts.At present,manual methods are often used for welding and quality inspection,with low efficiency and unstable product quality.Due to the requirements of visual inspection of weld feature size,a visual inspection system for weld feature size based on line structured light(LSL)is designed and built in this paper.An adaptive light stripe sub-pixel center extraction algorithm and a feature point extraction algorithm for welding light stripe are proposed.The experiment results show that the detection error of the weld width is 0.216 mm,the detection error of the remaining height is 0.035 mm,the single measurement costs 109 ms,and the inspection stability and repeatability of the system is 1%.Our approach can meet the online detection requirements of practical applications.展开更多
Several industrial coal processes are largely determined by the distribution of particle sizes in their feed.Currently these parameters are measured by manual sampling,which is time consuming and cannot provide real t...Several industrial coal processes are largely determined by the distribution of particle sizes in their feed.Currently these parameters are measured by manual sampling,which is time consuming and cannot provide real time feedback for automatic control purposes.In this paper,an approach using image segmentation on images of overlapped coal particles is described.The estimation of the particle size distribution by number is also described.The particle overlap problem was solved using image enhancement algorithms that converted those image parts representing material in lower layers to black.Exponential high-pass filter(EHPF) algorithms were used to remove the texture from particles on the surface.Finally,the edges of the surface particles were identified by morphological edge detection.These algorithms are described in detail as is the method of extracting the coal particle size.Tests indicate that using more coal images gives a higher accuracy estimate.The positive absolute error of 50 random tests was consistently less than 2.5% and the errors were reduced as the size of the fraction increased.展开更多
Under the micro-scale condition,feature size of the channel is one of the main factors influencing the fluid flow characteristics. In printing process,ink thickness in the extrusion zone formed by two ink rollers may ...Under the micro-scale condition,feature size of the channel is one of the main factors influencing the fluid flow characteristics. In printing process,ink thickness in the extrusion zone formed by two ink rollers may reach micron scale. Compared with macroscopic fluid,the velocity field and the pressure field of fluid may change when the feature size of fluid channel reaches micron scale. In order to control printing quality,it is necessary to research the influence of feature size on ink flow characteristics in micro scale. This paper analyzes it in theory,and then numerical simulation of an ink flow model with different feature sizes is carried out in no slip condition. The influence of the feature size on the ink flow characteristics and the wall shear force are obtained. Besides,the ink flow model with different feature sizes is simulated numerically in slip condition,and the influence of feature size on ink flow characteristics is obtained. Finally,by comparing and analyzing the above results,it can be concluded that both the ink velocity and pressure at the inlet of the extrusion zone are inversely proportional to the feature sizes whether in slip condition or not. And the ink velocity in slip condition is larger than that without slip,the pressure at the inlet of the extrusion zone is less than that in no slip condition. Within the micro-scale range,the ink velocity difference between the two conditions cannot be ignored. Therefore,it is necessary to consider slip when analyzing the influence of feature size of micro-scale channel on ink flow characteristics.展开更多
A high-performance grating coupler(GC) operating at a wavelength of 1550 nm is proposed by utilizing the adjoint-based inverse design algorithm on a 220 nm silicon-on-insulator(SOI) substrate. The grating scheme offer...A high-performance grating coupler(GC) operating at a wavelength of 1550 nm is proposed by utilizing the adjoint-based inverse design algorithm on a 220 nm silicon-on-insulator(SOI) substrate. The grating scheme offers several advantages,including simple structure, large minimum feature size(MFS), manufacturing friendliness, support for large-scale production and multi-project wafer (MPW) runs, etc., while simultaneously maintaining exceptional coupling performance and fabrication tolerance. The design process incorporates various fabrication constraints to satisfy the specifications of different foundry processes. The optimized GC demonstrates excellent coupling performance and 3 d B bandwidth within the MFS range of 60 to 180 nm. The simulated coupling efficiency(CE) of the GC with 130 nm MFS is-1.69 dB, whereas the experimentally measured CE of the fabricated GC using electron beam lithography(EBL) is-2.83 dB. Notably, the experimental CE of the GC with 180 nm MFS fabricated using 248 nm deep ultraviolet(DUV) lithography is-2.77 dB, representing the highest experimental CE ever reported for a single-layer etching C-Band GC supported by MPW runs fabricated on 220 nm SOI without utilizing any back reflector, multi-etch layer, or overlay. The manufacturing outcomes of the same GC structure employing different manufacturing processes are discussed and analyzed, providing valuable insights for the fabrication of silicon photonics devices.展开更多
基金supported by the National Natural Science Foundation of China(No. 51975293)the Aeronautical Science Foundation of China(No. 2019ZD052010)
文摘With the rapid development of the machining and manufacturing industry,welding has been widely used in forming connections of structural parts.At present,manual methods are often used for welding and quality inspection,with low efficiency and unstable product quality.Due to the requirements of visual inspection of weld feature size,a visual inspection system for weld feature size based on line structured light(LSL)is designed and built in this paper.An adaptive light stripe sub-pixel center extraction algorithm and a feature point extraction algorithm for welding light stripe are proposed.The experiment results show that the detection error of the weld width is 0.216 mm,the detection error of the remaining height is 0.035 mm,the single measurement costs 109 ms,and the inspection stability and repeatability of the system is 1%.Our approach can meet the online detection requirements of practical applications.
基金the Creative Research Groups Science Fund of the National Natural Science Foundation of China(No.50921002)
文摘Several industrial coal processes are largely determined by the distribution of particle sizes in their feed.Currently these parameters are measured by manual sampling,which is time consuming and cannot provide real time feedback for automatic control purposes.In this paper,an approach using image segmentation on images of overlapped coal particles is described.The estimation of the particle size distribution by number is also described.The particle overlap problem was solved using image enhancement algorithms that converted those image parts representing material in lower layers to black.Exponential high-pass filter(EHPF) algorithms were used to remove the texture from particles on the surface.Finally,the edges of the surface particles were identified by morphological edge detection.These algorithms are described in detail as is the method of extracting the coal particle size.Tests indicate that using more coal images gives a higher accuracy estimate.The positive absolute error of 50 random tests was consistently less than 2.5% and the errors were reduced as the size of the fraction increased.
基金Supported by the National Natural Science Foundation of China(No.51675010)the Science and Technology Plan Project of Beijing Education Commission(No.KM201710005015)
文摘Under the micro-scale condition,feature size of the channel is one of the main factors influencing the fluid flow characteristics. In printing process,ink thickness in the extrusion zone formed by two ink rollers may reach micron scale. Compared with macroscopic fluid,the velocity field and the pressure field of fluid may change when the feature size of fluid channel reaches micron scale. In order to control printing quality,it is necessary to research the influence of feature size on ink flow characteristics in micro scale. This paper analyzes it in theory,and then numerical simulation of an ink flow model with different feature sizes is carried out in no slip condition. The influence of the feature size on the ink flow characteristics and the wall shear force are obtained. Besides,the ink flow model with different feature sizes is simulated numerically in slip condition,and the influence of feature size on ink flow characteristics is obtained. Finally,by comparing and analyzing the above results,it can be concluded that both the ink velocity and pressure at the inlet of the extrusion zone are inversely proportional to the feature sizes whether in slip condition or not. And the ink velocity in slip condition is larger than that without slip,the pressure at the inlet of the extrusion zone is less than that in no slip condition. Within the micro-scale range,the ink velocity difference between the two conditions cannot be ignored. Therefore,it is necessary to consider slip when analyzing the influence of feature size of micro-scale channel on ink flow characteristics.
基金supported by the Shanghai Science and Technology Innovation Action Plan (No.22501100800)the SJTU Pinghu Institute of Intelligent Optoelectronics Open Foundation (No.22H010102520)。
文摘A high-performance grating coupler(GC) operating at a wavelength of 1550 nm is proposed by utilizing the adjoint-based inverse design algorithm on a 220 nm silicon-on-insulator(SOI) substrate. The grating scheme offers several advantages,including simple structure, large minimum feature size(MFS), manufacturing friendliness, support for large-scale production and multi-project wafer (MPW) runs, etc., while simultaneously maintaining exceptional coupling performance and fabrication tolerance. The design process incorporates various fabrication constraints to satisfy the specifications of different foundry processes. The optimized GC demonstrates excellent coupling performance and 3 d B bandwidth within the MFS range of 60 to 180 nm. The simulated coupling efficiency(CE) of the GC with 130 nm MFS is-1.69 dB, whereas the experimentally measured CE of the fabricated GC using electron beam lithography(EBL) is-2.83 dB. Notably, the experimental CE of the GC with 180 nm MFS fabricated using 248 nm deep ultraviolet(DUV) lithography is-2.77 dB, representing the highest experimental CE ever reported for a single-layer etching C-Band GC supported by MPW runs fabricated on 220 nm SOI without utilizing any back reflector, multi-etch layer, or overlay. The manufacturing outcomes of the same GC structure employing different manufacturing processes are discussed and analyzed, providing valuable insights for the fabrication of silicon photonics devices.
