High speed sintering,a new powder-bed fusion additive manufacturing technology,utilizes infrared lights(IR)to intensely heat and melt polymer powders.The presence of defects such as porosity,which is associated with p...High speed sintering,a new powder-bed fusion additive manufacturing technology,utilizes infrared lights(IR)to intensely heat and melt polymer powders.The presence of defects such as porosity,which is associated with particle coalescence,is highly dependdent on the level of energy input.This study investigate the influcence of energy input on porosity and its subsequent effects on the mechanical properties and microstructures of PEBA parts.The parts were manufactured with a variety of lamp powers,resulting in a range of energy input levels spanning from low to high.Subsequebtly,they underwent testing using Archimedes’method,followed by tensile testing.The porosity,mechanical characteristics,and energy input exhibit a strong correlation;inadequate energy input was the primary cause of pore formation.Using the reduced IR light power resulted in the following outcomes:porosity,ultimate tensile strength,and elongation of 1.37%,7.6 MPa,and 194.2%,respectively.When the energy input was further increased,the porosity was reduced to as low as 0.05%and the ultimate tensile strength and elongation were increased to their peak values of 233.8%and 9.1 MPa,respectively.展开更多
Indirect additive manufacturing(AM)methods have recently attracted attention from researchers thanks to their great potential for cheap,straightforward,and small-scale production of metallic components.Atomic diffusio...Indirect additive manufacturing(AM)methods have recently attracted attention from researchers thanks to their great potential for cheap,straightforward,and small-scale production of metallic components.Atomic diffusion additive manufacturing(ADAM),a variant of indirect AM methods,is a layer-wise indirect AM process recently developed based on fused deposition modeling and metal injection molding.However,there is still limited knowledge of the process conditions and material properties fabricated through this process,where sintering plays a crucial role in the final consolidation of parts.Therefore,this research,for the first time,systematically investigates the impact of various sintering conditions on the shrinkage,relative density,microstructure,and hardness of the 17-4PH ADAM samples.For this reason,as-washed samples were sintered under different time-temperature combinations.The sample density was evaluated using Archimedes,computed tomography,and image analysis methods.The outcomes revealed that sintering variables significantly impacted the density of brown 17-4PH Stainless Steel samples.The results indicated more than 99% relative densities,higher than the value reported by Markforged Inc.(~96%).Based on parallel porosities observed in the computed tomography results,it can be suggested that by modifying the infill pattern during printing,it would be possible to increase the final relative density.The microhardness of the sintered samples in this study was higher than that of the standard sample provided by Markforged Inc.Sintering at 1330℃ for 4 h increased the density of the printed sample without compromising its mechanical properties.According to X-ray diffraction analysis,the standard sample provided by Markforged Inc.and“1330℃—4 h”one had similar stable phases,although copper-rich intermetallics were more abundant in the microstructure of reference samples.This study is expected to facilitate the adoption of indirect metal AM methods by different sectors,thanks to the high achievable relative densities reported here.展开更多
WC-Co nanocrystalline nitrogen-containing cemented carbides were prepared by vacuum sintering and low pressure sintering.The sintering processes of Cr_(2)(C,N)doped nano WC-Co powders were studied by using thermogravi...WC-Co nanocrystalline nitrogen-containing cemented carbides were prepared by vacuum sintering and low pressure sintering.The sintering processes of Cr_(2)(C,N)doped nano WC-Co powders were studied by using thermogravimetric analysis(TGA)and differential scanning calorimetry(DSC).The effect of sintering temperature on the microstructure and mechanical properties of nanocrystalline cemented carbide was studied by scanning electron microscope(SEM),high resolution transmission electron microscope(HRTEM)and mechanical property test.The results showed that the nano WC grains began to grow in the solid phase sintering stage.A high-performance nano-nitrogen-containing cemented carbide with uniform microstructure and good interfacial bonding can be obtained by increasing the sintering temperature to 1380℃.It has a transverse rupture strength(TRS)of 5057 MPa and a hardness of 1956 HV30.展开更多
WC-8Co cemented carbide samples were processed via microwave irradiation in a 2.45 GHz, high-power multi-mode microwave cavity. The densification of the compacts and the microstructures of the prepared alloys were stu...WC-8Co cemented carbide samples were processed via microwave irradiation in a 2.45 GHz, high-power multi-mode microwave cavity. The densification of the compacts and the microstructures of the prepared alloys were studied. The results demonstrate that the liquid phase is formed around 1300 ℃ and nearly full densification is obtained at 1450 ℃ for 5 min via microwave irradiation. The microstructures of microwave sintered samples have finer and more uniform WC grains than those of vacuum sintered samples. Besides, the WC grain size and distribution are only decided by the sintering temperature. Holding time has negligible effects on them. No matter how holding time is, the mean grain size is 2.7 pan when the sintering temperature is kept at 1450 ℃.展开更多
Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powd...Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.展开更多
Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond we...Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering（SPS） method. The sintering temperatures and volume fractions（50%, 60% and 70%） of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.展开更多
A TiAl alloy from pulverized rapidly solidified ribbons with the composition of Ti-46Al-2Cr-4Nb-0.3Y（mole fraction,%） was processed by spark plasma sintering（SPS）.The effects of sintering temperature on the micros...A TiAl alloy from pulverized rapidly solidified ribbons with the composition of Ti-46Al-2Cr-4Nb-0.3Y（mole fraction,%） was processed by spark plasma sintering（SPS）.The effects of sintering temperature on the microstructure and mechanical properties were studied.The results show that the microstructure and phase constitution vary with sintering temperature.Sintering the milled powders at 1200 ℃ produces fully dense compact.Higher sintering temperature does not improve the densification evidently.The dominant phases are γ and α2 in the bulk alloys sintered at 1200 ℃.With higher sintering temperature,the fraction of α2 phase decreases and the microstructure changes from equiaxed near γ grain to near lamellar structure,together with a slight coarsening.The bulk alloy sintered at 1260 ℃ with refined and homogeneous near lamellar structure reveals the best overall mechanical properties.The compressional fracture stress and compression ratio are 2984 MPa and 41.5%,respectively,at room temperature.The tensile fracture stress and ductility are 527.5 MPa and 5.9%,respectively,at 800 ℃.展开更多
The effect of sintering temperature on the densification mechanisms, microstructural evolution and mechanical properties of spark plasma sintered （SPS） compacts of a gas atomized Al-4.5 wt.%Cu alloy was investigated...The effect of sintering temperature on the densification mechanisms, microstructural evolution and mechanical properties of spark plasma sintered （SPS） compacts of a gas atomized Al-4.5 wt.%Cu alloy was investigated. The powder particles whose size varied between 10 to 500μm was subjected to SPS at 400, 450 and 500℃ at a pressure of 30 MPa. The compact sintered at 500℃ exhibited fully dense microstructure which was characterized by a uniform distribution of the secondary phase, free of dendrites and micro-porosity. Microscopy and the SPS data reveal that the events such as particle rearrangement, localized deformation and bulk deformation appear to be the sequence of sintering mechanisms depending on the size range of powder particles used for consolidation. The compact sintered at 500℃ exhibited the highest hardness and compression strength since the microstructure was characterized by fine distribution of precipitates, large fraction of submicron grains and complete metallurgical bonding.展开更多
The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerim...The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerimental results show that the symmetric TiO2 membranes display better sintering activity in the air than in argon, and the mean pore diameters and porosities of the membrane sintered in argon are higher than those of the membrane sintered in the air at the same temperature. The surface compositions of the symmetric TiO2 membrane sintered in the air and in argon at different temperatures, as studied by X-ray photoelectron spectroscopy, are discussed in terms of their chemical composition, with particular emphasis on the valence state of the titanium ions. The correlation between the valence state of the titanium ions at the surface and the surface charge properties is examined.It is found that the presence of Ti^3＋, introduced at the surface of the symmetric TiO2 membranes by sintering in a lower partial pressure of oxygen, is related to a significant decrease in the isoelectric point. TiO2 with Ti^4＋ at the interface has an isoelectric point of 5.1, but the non-stoichiometric TiO2-x with Ti^3＋ at the interface has a lower isoelectric point of 3.6.展开更多
The effect of the Al-6Ce-3La（ACL） on the microstructural behavior of the Al7075 was investigated. Materials were synthesized by mechanical alloying with variation in the ACL content and milling time. Products were c...The effect of the Al-6Ce-3La（ACL） on the microstructural behavior of the Al7075 was investigated. Materials were synthesized by mechanical alloying with variation in the ACL content and milling time. Products were characterized and studied in the as-milled condition and mechanically evaluated after sintering. The synergetic effect of milling time and ACL content in the modified materials led to a reduction in the particle size. Results from electron microscopy showed a homogeneous dispersion of Ce/La phases up to 20 wt.% of ACL content after 10 h of milling. Mechanical evaluation under compressive test showed an improved performance for those alloys reinforced with 0.2 wt.% and 0.5 wt.% of ACL.展开更多
CaCu3Ti4O12 ceramic with a giant dielectric constant was synthesized by sol-gel method and sintered in three different sintering conditions： 1 035 ℃ for 48 h, 1 080 ℃ for 3 h and 48 h. The phase of the ceramics, th...CaCu3Ti4O12 ceramic with a giant dielectric constant was synthesized by sol-gel method and sintered in three different sintering conditions： 1 035 ℃ for 48 h, 1 080 ℃ for 3 h and 48 h. The phase of the ceramics, the element distribution, the valance state of Ti ions at grain boundaries, and the electrical properties were characterized via X-ray diffraction（XRD）, energy dispersive X-ray analysis（EDAX）, X-ray photoelectron spectroscopy（XPS）, electrical conduction and dielectric measurement. The results demonstrate that the grain-boundary microstructure and the electrical properties are influenced by sintering conditions： 1 By raising sintering temperature, the Cu-rich and Ti-poor grain boundary was formed and grain resistivity was decreased. 2 By prolonging sintering time, the content of Ti3＋ near the grain boundary increased, leading to the decrease of the grain-boundary resistivity and the increase of the activation energy at grain boundary. The ceramic, sintering at 1 080 ℃ for 48 h, exhibited a small grain resistivity（60.5 ＊cm）, a large grain-boundary activation energy（0.42 e V）, and a significantly enhanced dielectric constant（close to 1×105 at a low frequency of 1×103 Hz）. The results of electrical properties accord with the internal boundary layer capacitor model for explaining the giant dielectric constant observed in Ca Cu3Ti4O12 ceramics.展开更多
Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain...Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.展开更多
Al86Ni7Y4.5Co1La1.5 （mole fraction, %） alloy powder was produced by argon gas atomization process. After high-energy ball milling, the powder was consolidated by vacuum hot press sintering and spark plasma sintering...Al86Ni7Y4.5Co1La1.5 （mole fraction, %） alloy powder was produced by argon gas atomization process. After high-energy ball milling, the powder was consolidated by vacuum hot press sintering and spark plasma sintering （SPS） under different process conditions. The microstructure and morphology of the powder and consolidated bulk sample were examined by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. It is shown that amorphous phase appears when ball milling time is more than 100 h, and the bulk sample consolidated by SPS can maintain amorphous/ nanocrystalline microstructure but has lower relative density. A compressive strength of 650 MPa of Al86Ni7Y4.5Co1La1.5 nanostructured samples is achieved by vacuum hot extrusion （VHE）.展开更多
Magnetic properties and microstructures of Sm(Co_(bal)Fe_(0.227)Cu_(0.07)Zr_(0.023_)_(7.6) sintered magnets were optimized by sintering treatment. Results show that the knee-point magnetic field, Hknee, is twofold up ...Magnetic properties and microstructures of Sm(Co_(bal)Fe_(0.227)Cu_(0.07)Zr_(0.023_)_(7.6) sintered magnets were optimized by sintering treatment. Results show that the knee-point magnetic field, Hknee, is twofold up and the intrinsic coercivity Hcjincreases by 40%, ranging from 21.64 to 30.39 kOe at the cost of a little decrease of Brfrom 10.84 to 10.31 kGs with sintering temperature decreasing from 1488 to 1473 K. And the average domain width is narrower and more uniform for the specimen sintered at 1473 K than that of the specimen sintered at 1488 K. It is impressive that the density of lamellar phase increases from ~0.050 to ~0.058 nm^(-1) with the sintering temperature decreasing from 1488 to 1473 K. Moreover, the average cellular size is about ~84 nm for the magnets sintered at 1473 K, which is 80% of that of the magnets sintered at 1488 K(~97 nm). And the cell boundary width of the magnets sintered at 1473 K(~7 nm) is only half average width of the magnets sintered at 1488 K(~14 nm). It is found that the Cu content in the cell boundaries is much higher(~17 at%) in the magnets sintered at 1473 K compared to that of the magnets sintered at 1488 K(~10 at%). It can be concluded that smaller cells and narrower cell boundaries together with higher gradient of Cu content are key points for obtaining the optimum Hkneeand Hcj.展开更多
mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing （SPS）. The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface mo...mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing （SPS）. The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface morphologies of the sintered samples were examined by optical microscope （OM）, and the fracture morphologies were observed by scanning electron microscopy （SEM）. The physical and mechanical properties such as density, electrical resistivity, microhardness, and tensile strength were also tested. The results show that the silver powder particle size has evident effects on the sintered materials. Comparing with coarse silver powder （5 ktm）, homogeneous and fme microstmcture was obtained by fine silver powder （_〈0.5-1am）. At the same time, the electrical conductivity, microhardness, and tensile strength of the sin- tered samples with fine silver powder were higher than those of the samples with coarse silver powder. However, silver powder particle size has little influence on the relative densities, which of all samples （both by free and coarse silver powders） is more than 95%. The fracture characteristics are ductile.展开更多
The sintering characteristics, microstructure, and mechanical properties of ultrafine WC-12%Co-0.2%VC/0.5%Cr3C2 cemented carbides were investigated. Dilatometric and differential thermal analyses （DTA） indicate that...The sintering characteristics, microstructure, and mechanical properties of ultrafine WC-12%Co-0.2%VC/0.5%Cr3C2 cemented carbides were investigated. Dilatometric and differential thermal analyses （DTA） indicate that the compacts start to shrink at 600°C, the shrinkage rate peak is at 1190°C, and the liquid formation temperature is lower than the W-C-Co eutectic temperature （1330°C）. Microstructure analysis results show that the cemented carbides with fine and homogeneous microstructure were obtained when sintered at 1430°C. Continuous and discontinuous grain growth was suppressed due to the synergistic action of VC/Cr3C2. The transverse rupture strength （TRS） of the samples reaches 4286 MPa, with the hardness HRA 92.1. The fine and homogeneous microstructure, alloy strengthening, and different phase constitutions of binder in the cemented carbides result in high hardness and TRS. Continuous and discontinuous grain growth was observed in the cemented carbide sintered at 1450°C, which results in significant decreases of hardness and TRS. It indicates that VC/Cr3C2 additions in the cemented carbides can only suppress the grain growth at a certain temperature.展开更多
Spark plasma sintering （SPS） was used to fabricate Al/diamond composites. The influence of diamond particle size on the microstructure and thermal conductivity （TC） of composites was investigated by combining expe...Spark plasma sintering （SPS） was used to fabricate Al/diamond composites. The influence of diamond particle size on the microstructure and thermal conductivity （TC） of composites was investigated by combining experimental results with model prediction. The results show that both composites with 40 pan particles and 70 μm particles exhibit high density and good TC, and the composite with 70 μm particles indicates an excellent TC of 325 W.m^-1.K^-1. Their TCs lay between the theoretical estimated bounds. In contrast, the composite with 100 lain particles demonstrates low density as well as poor TC due to its high porosity and weak interfacial bonding. Its TC is even considerably less than the lower bound of the predicted value. Using larger diamond particles can further enhance thermal conductive performance only based on the premise that highly dense composites of strong interfacial bonding can be obtained.展开更多
Copper matrix composites consisting of chromium （Cr） or ferrochrome （Cr-Fe） as strengthening elements and molybdenum disulfide as a lubricant had been sintered in nitrogen and hydrogen atmosphere, respectively. Th...Copper matrix composites consisting of chromium （Cr） or ferrochrome （Cr-Fe） as strengthening elements and molybdenum disulfide as a lubricant had been sintered in nitrogen and hydrogen atmosphere, respectively. Their morphology and energy-dispersive X-ray spectrometry （EDS） analysis showed that serious interaction occurred between MoS2 and Cr （or Cr-Fe） particles when the samples were sintered in hydrogen atmosphere. Chromium sulfide compound （CrxSy） was formed as a reaction product, which decreased the density and strength of the composites remarkably. This interaction was inhibited when the samples were sintered in nitrogen atmosphere; thus, the mechanical properties of the composites were improved.展开更多
Carbide boronizing is a promising approach to obtain fine grained boron carbide based ceramics with improved mechanical properties. In this work, reaction process, microstructural characteristics and mechanical proper...Carbide boronizing is a promising approach to obtain fine grained boron carbide based ceramics with improved mechanical properties. In this work, reaction process, microstructural characteristics and mechanical properties of BxC-TaB2(x = 3.7, 4.9, 7.1) ceramics were comprehensively investigated via this method. Dense BxC-TaB2 ceramics with refined microstructure were obtained from submicro tantalum carbide and boron powder mixtures at 1800℃/50 MPa/5 min by spark plasma sintering. The stoichiometry of boron carbide was determined from lattice parameters and Raman shift. It was found that uniformly distributed TaB2 grains in the BxC matrix is favor of the densification process and restricting grain growth.Besides, planar defects with high density were observed from the as-formed B7.1 C grains and transient stress was considered to contribute to the densification involved with plastic deformation. Microstructural observations indicate the dissolution of oxygen in the TaB2 lattice and most of the B7.1 C/TaB2 phase boundaries were clean. Owing to the highly faulted structure and finer grain size, as-obtained BxC-TaB2 ceramics exhibit high Vickers hardness(33.3–34.4 GPa at 9.8 N) and relatively high flexural strength ranging from 440 to 502 MPa.展开更多
Two powder mixing processes, mechanical mixing （MM） and mechanical alloying （MA）, were used to prepare mixed Al/diamond powders, which were subsequently consolidated using spark plasma sintering （SPS） to produce...Two powder mixing processes, mechanical mixing （MM） and mechanical alloying （MA）, were used to prepare mixed Al/diamond powders, which were subsequently consolidated using spark plasma sintering （SPS） to produce bulk Al/diamond composites. The effects of the powder mixing process on the morphologies of the mixed powders, the microstructure and the thermal conductivity of the composites were investigated. The results show that the powder mixing process can significantly affect the microstructure and the thermal conductivity of the composites. Agglomerations of the particles occurred in mixed powders using MM for 30 min, which led to high pore content and weak interfacial bonding in the composites and resulted in low relative density and low thermal conductivity for the composites. Mixed powders of homogeneous distribution of diamond particles could be obtained using MA for 10 min and MM for 2 h. The composite prepared through MA indicated a high relative density but low thermal conductivity due to its defects, such as damaged particles, Fe impurity, and local interfacial debonding, which were mainly introduced in the MA process. In contrast, the composite made by MM for 2 h demonstrated high relative density and an excellent thermal conductivity of 325 W.m^-1.K^-1, owing to its having few defects and strong inter-facial bonding.展开更多
基金This work was financially supported by the National Natural Science Foundation of China(No.52275333).
文摘High speed sintering,a new powder-bed fusion additive manufacturing technology,utilizes infrared lights(IR)to intensely heat and melt polymer powders.The presence of defects such as porosity,which is associated with particle coalescence,is highly dependdent on the level of energy input.This study investigate the influcence of energy input on porosity and its subsequent effects on the mechanical properties and microstructures of PEBA parts.The parts were manufactured with a variety of lamp powers,resulting in a range of energy input levels spanning from low to high.Subsequebtly,they underwent testing using Archimedes’method,followed by tensile testing.The porosity,mechanical characteristics,and energy input exhibit a strong correlation;inadequate energy input was the primary cause of pore formation.Using the reduced IR light power resulted in the following outcomes:porosity,ultimate tensile strength,and elongation of 1.37%,7.6 MPa,and 194.2%,respectively.When the energy input was further increased,the porosity was reduced to as low as 0.05%and the ultimate tensile strength and elongation were increased to their peak values of 233.8%and 9.1 MPa,respectively.
文摘Indirect additive manufacturing(AM)methods have recently attracted attention from researchers thanks to their great potential for cheap,straightforward,and small-scale production of metallic components.Atomic diffusion additive manufacturing(ADAM),a variant of indirect AM methods,is a layer-wise indirect AM process recently developed based on fused deposition modeling and metal injection molding.However,there is still limited knowledge of the process conditions and material properties fabricated through this process,where sintering plays a crucial role in the final consolidation of parts.Therefore,this research,for the first time,systematically investigates the impact of various sintering conditions on the shrinkage,relative density,microstructure,and hardness of the 17-4PH ADAM samples.For this reason,as-washed samples were sintered under different time-temperature combinations.The sample density was evaluated using Archimedes,computed tomography,and image analysis methods.The outcomes revealed that sintering variables significantly impacted the density of brown 17-4PH Stainless Steel samples.The results indicated more than 99% relative densities,higher than the value reported by Markforged Inc.(~96%).Based on parallel porosities observed in the computed tomography results,it can be suggested that by modifying the infill pattern during printing,it would be possible to increase the final relative density.The microhardness of the sintered samples in this study was higher than that of the standard sample provided by Markforged Inc.Sintering at 1330℃ for 4 h increased the density of the printed sample without compromising its mechanical properties.According to X-ray diffraction analysis,the standard sample provided by Markforged Inc.and“1330℃—4 h”one had similar stable phases,although copper-rich intermetallics were more abundant in the microstructure of reference samples.This study is expected to facilitate the adoption of indirect metal AM methods by different sectors,thanks to the high achievable relative densities reported here.
基金Funded by the National Key Research and Development Plan of China(No.2017YFB0305900)。
文摘WC-Co nanocrystalline nitrogen-containing cemented carbides were prepared by vacuum sintering and low pressure sintering.The sintering processes of Cr_(2)(C,N)doped nano WC-Co powders were studied by using thermogravimetric analysis(TGA)and differential scanning calorimetry(DSC).The effect of sintering temperature on the microstructure and mechanical properties of nanocrystalline cemented carbide was studied by scanning electron microscope(SEM),high resolution transmission electron microscope(HRTEM)and mechanical property test.The results showed that the nano WC grains began to grow in the solid phase sintering stage.A high-performance nano-nitrogen-containing cemented carbide with uniform microstructure and good interfacial bonding can be obtained by increasing the sintering temperature to 1380℃.It has a transverse rupture strength(TRS)of 5057 MPa and a hardness of 1956 HV30.
基金Project (51274107) supported by the National Natural Science Foundation of China
文摘WC-8Co cemented carbide samples were processed via microwave irradiation in a 2.45 GHz, high-power multi-mode microwave cavity. The densification of the compacts and the microstructures of the prepared alloys were studied. The results demonstrate that the liquid phase is formed around 1300 ℃ and nearly full densification is obtained at 1450 ℃ for 5 min via microwave irradiation. The microstructures of microwave sintered samples have finer and more uniform WC grains than those of vacuum sintered samples. Besides, the WC grain size and distribution are only decided by the sintering temperature. Holding time has negligible effects on them. No matter how holding time is, the mean grain size is 2.7 pan when the sintering temperature is kept at 1450 ℃.
基金Project(K0004130) supported by the Fundamental R&D Program for Core Technology of Materials funded by the Ministry of Knowledge Economy,Korea
文摘Effects of various sintering methods such as spark plasma sintering(SPS), hot pressing(HP) and electric resistance sintering(ERS) on the microstructure and mechanical properties of commercial pure titanium(CP-Ti) powder consolidations with particle size of <147 μm, <74 μm and <43 μm were studied. The smaller particle powders are densified to proceed at a higher rate. Dense titanium with relative density up to 99% is found to take place at 850 °C under 30 MPa of SPS and HP condition. However, in case of ERS, CP-Ti powders were densified almost at 950 °C under 30 MPa. The microstructure of sintered titanium is composed of equiaxed grains at 850-950 °C. The yield strength of sintered body composed of <43 μm powder is 858 MPa by using SPS at 850 °C under 30 MPa. When there is a higher content of small particle, the higher yield strength value is obtained both by using SPS and HP. However, when ERS is introduced, the highest yield strength is 441 MPa at 950 °C under 30 MPa, which shows much lower values than those by SPS and HP methods. ERS method takes much less sintering time compared with SPS and HP. Nevertheless, higher sintering temperature results in lower strength and elongation because of brittle fracture.
文摘Cu/diamond composites have been considered as the next generation of thermal management material for electronic packages and heat sinks applications. Cu/diamond composites with different volume fractions of diamond were successfully prepared by spark plasma sintering（SPS） method. The sintering temperatures and volume fractions（50%, 60% and 70%） of diamond were changed to investigate their effects on the relative density, homogeneity of the microstructure and thermal conductivity of the composites. The results show that the relative density, homogeneity of the microstructure and thermal conductivity of the composites increase with decreasing the diamond volume fraction; the relative density and thermal conductivity of the composites increase with increasing the sintering temperature. The thermal conductivity of the composites is a result of the combined effect of the volume fraction of diamond, the homogeneity and relative density of the composites.
基金Project(2011CB605500) supported by the National Basic Research Program of ChinaProject(FRF-MP-10-005B) supported by the Fundamental Research Funds for the Central Universities,ChinaProject(50674037) supported by the National Natural Science Foundation of China
文摘A TiAl alloy from pulverized rapidly solidified ribbons with the composition of Ti-46Al-2Cr-4Nb-0.3Y（mole fraction,%） was processed by spark plasma sintering（SPS）.The effects of sintering temperature on the microstructure and mechanical properties were studied.The results show that the microstructure and phase constitution vary with sintering temperature.Sintering the milled powders at 1200 ℃ produces fully dense compact.Higher sintering temperature does not improve the densification evidently.The dominant phases are γ and α2 in the bulk alloys sintered at 1200 ℃.With higher sintering temperature,the fraction of α2 phase decreases and the microstructure changes from equiaxed near γ grain to near lamellar structure,together with a slight coarsening.The bulk alloy sintered at 1260 ℃ with refined and homogeneous near lamellar structure reveals the best overall mechanical properties.The compressional fracture stress and compression ratio are 2984 MPa and 41.5%,respectively,at room temperature.The tensile fracture stress and ductility are 527.5 MPa and 5.9%,respectively,at 800 ℃.
文摘The effect of sintering temperature on the densification mechanisms, microstructural evolution and mechanical properties of spark plasma sintered （SPS） compacts of a gas atomized Al-4.5 wt.%Cu alloy was investigated. The powder particles whose size varied between 10 to 500μm was subjected to SPS at 400, 450 and 500℃ at a pressure of 30 MPa. The compact sintered at 500℃ exhibited fully dense microstructure which was characterized by a uniform distribution of the secondary phase, free of dendrites and micro-porosity. Microscopy and the SPS data reveal that the events such as particle rearrangement, localized deformation and bulk deformation appear to be the sequence of sintering mechanisms depending on the size range of powder particles used for consolidation. The compact sintered at 500℃ exhibited the highest hardness and compression strength since the microstructure was characterized by fine distribution of precipitates, large fraction of submicron grains and complete metallurgical bonding.
基金Supported by the National-Basic Research Program of China （2003CB615707） and the National Natural Science Foundation of China （20636020）.
文摘The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerimental results show that the symmetric TiO2 membranes display better sintering activity in the air than in argon, and the mean pore diameters and porosities of the membrane sintered in argon are higher than those of the membrane sintered in the air at the same temperature. The surface compositions of the symmetric TiO2 membrane sintered in the air and in argon at different temperatures, as studied by X-ray photoelectron spectroscopy, are discussed in terms of their chemical composition, with particular emphasis on the valence state of the titanium ions. The correlation between the valence state of the titanium ions at the surface and the surface charge properties is examined.It is found that the presence of Ti^3＋, introduced at the surface of the symmetric TiO2 membranes by sintering in a lower partial pressure of oxygen, is related to a significant decrease in the isoelectric point. TiO2 with Ti^4＋ at the interface has an isoelectric point of 5.1, but the non-stoichiometric TiO2-x with Ti^3＋ at the interface has a lower isoelectric point of 3.6.
文摘The effect of the Al-6Ce-3La（ACL） on the microstructural behavior of the Al7075 was investigated. Materials were synthesized by mechanical alloying with variation in the ACL content and milling time. Products were characterized and studied in the as-milled condition and mechanically evaluated after sintering. The synergetic effect of milling time and ACL content in the modified materials led to a reduction in the particle size. Results from electron microscopy showed a homogeneous dispersion of Ce/La phases up to 20 wt.% of ACL content after 10 h of milling. Mechanical evaluation under compressive test showed an improved performance for those alloys reinforced with 0.2 wt.% and 0.5 wt.% of ACL.
基金Supported by the National Natural Science Foundation of China(51172166)the Ph.D.Programs Foundation of City College,Wuhan University of Science and Technology(2014CYBSKY003)
文摘CaCu3Ti4O12 ceramic with a giant dielectric constant was synthesized by sol-gel method and sintered in three different sintering conditions： 1 035 ℃ for 48 h, 1 080 ℃ for 3 h and 48 h. The phase of the ceramics, the element distribution, the valance state of Ti ions at grain boundaries, and the electrical properties were characterized via X-ray diffraction（XRD）, energy dispersive X-ray analysis（EDAX）, X-ray photoelectron spectroscopy（XPS）, electrical conduction and dielectric measurement. The results demonstrate that the grain-boundary microstructure and the electrical properties are influenced by sintering conditions： 1 By raising sintering temperature, the Cu-rich and Ti-poor grain boundary was formed and grain resistivity was decreased. 2 By prolonging sintering time, the content of Ti3＋ near the grain boundary increased, leading to the decrease of the grain-boundary resistivity and the increase of the activation energy at grain boundary. The ceramic, sintering at 1 080 ℃ for 48 h, exhibited a small grain resistivity（60.5 ＊cm）, a large grain-boundary activation energy（0.42 e V）, and a significantly enhanced dielectric constant（close to 1×105 at a low frequency of 1×103 Hz）. The results of electrical properties accord with the internal boundary layer capacitor model for explaining the giant dielectric constant observed in Ca Cu3Ti4O12 ceramics.
基金financially supported by the Liaoning Revitalization Talents Program(No.XLYC2203133)the Fundamental Research Funds for the Central Universities(No.N2302018)+1 种基金the Ningbo Yuyao City Science and Technology Plan Project(No.2023J03010010)the Fourth Batch of Ningxia Youth Talents Supporting Program(No.TJGC2019028).
文摘Carbide dispersion reinforcing has been demonstrated to be an effective way of strengthening metal matrix composites.However,plagued by the nerve-wracking fact that the carbide particles tend to aggregate at the grain boundary of the metal matrix,grow up,and form an incoherent interface with it,their improvement in mechanical strength tends to be limited.In this study,spark plasma sintering(SPS)was used to prepare the bulk alloy Ni20Cr and its composites with different carbides including TiC,SiC,and Ti_(3)SiC_(2).Plasma leads to discharge and elevates temperature at the interface to melt the Ni20Cr alloy particles locally.When cooled down,the alloy is heterogeneously solidified on the surface of the carbide and builds up a coherent interface with it.Owing to the decomposition of Ti_(3)SiC_(2) during sintering,it completely transformed into nanosized TiC particles,which are engulfed by the outer melted layer of Ni20Cr and well dispersed within the alloy grains.In comparison to the Ni20Cr alloy,the composite with merely 4 wt%Ti_(3)SiC_(2) gains over three times enhancement in yield strength to 879 MPa,while keeping a moderate high elongation of 17.8%.Finite element analysis demonstrated that the combination of SPS and precursor MAX phase of Ti_(3)SiC_(2),which results in the in-situ precipitation of coherent ultrafine TiC particles in alloy grains,plays the key role in getting a good balance between mechanical strength and ductility for the Ni20Cr matrix composites.
基金Project(2012CB619503)supported by the National Basic Research Program of ChinaProject(2013AA031001)supported by the National High Technology Research and Development Program of ChinaProject(2012DFA50630)supported by the International Science&Technology Cooperation Program of China
文摘Al86Ni7Y4.5Co1La1.5 （mole fraction, %） alloy powder was produced by argon gas atomization process. After high-energy ball milling, the powder was consolidated by vacuum hot press sintering and spark plasma sintering （SPS） under different process conditions. The microstructure and morphology of the powder and consolidated bulk sample were examined by X-ray diffraction （XRD）, scanning electron microscopy （SEM） and transmission electron microscopy （TEM）. It is shown that amorphous phase appears when ball milling time is more than 100 h, and the bulk sample consolidated by SPS can maintain amorphous/ nanocrystalline microstructure but has lower relative density. A compressive strength of 650 MPa of Al86Ni7Y4.5Co1La1.5 nanostructured samples is achieved by vacuum hot extrusion （VHE）.
基金Project supported by the National Key Research and Development Program of China(2016YFB0700903)the National Basic Research Program of China(2014CB643701)+1 种基金the National Natural Science Foundation of China(51331003)Natural Science Foundation of Hebei Province(E2017402039)
文摘Magnetic properties and microstructures of Sm(Co_(bal)Fe_(0.227)Cu_(0.07)Zr_(0.023_)_(7.6) sintered magnets were optimized by sintering treatment. Results show that the knee-point magnetic field, Hknee, is twofold up and the intrinsic coercivity Hcjincreases by 40%, ranging from 21.64 to 30.39 kOe at the cost of a little decrease of Brfrom 10.84 to 10.31 kGs with sintering temperature decreasing from 1488 to 1473 K. And the average domain width is narrower and more uniform for the specimen sintered at 1473 K than that of the specimen sintered at 1488 K. It is impressive that the density of lamellar phase increases from ~0.050 to ~0.058 nm^(-1) with the sintering temperature decreasing from 1488 to 1473 K. Moreover, the average cellular size is about ~84 nm for the magnets sintered at 1473 K, which is 80% of that of the magnets sintered at 1488 K(~97 nm). And the cell boundary width of the magnets sintered at 1473 K(~7 nm) is only half average width of the magnets sintered at 1488 K(~14 nm). It is found that the Cu content in the cell boundaries is much higher(~17 at%) in the magnets sintered at 1473 K compared to that of the magnets sintered at 1488 K(~10 at%). It can be concluded that smaller cells and narrower cell boundaries together with higher gradient of Cu content are key points for obtaining the optimum Hkneeand Hcj.
文摘mg-Yb203 electrical contact materials were fabricated by spark plasma sintefing （SPS）. The effects of silver powder particle size on the microstructure and properties of the samples were investigated. The surface morphologies of the sintered samples were examined by optical microscope （OM）, and the fracture morphologies were observed by scanning electron microscopy （SEM）. The physical and mechanical properties such as density, electrical resistivity, microhardness, and tensile strength were also tested. The results show that the silver powder particle size has evident effects on the sintered materials. Comparing with coarse silver powder （5 ktm）, homogeneous and fme microstmcture was obtained by fine silver powder （_〈0.5-1am）. At the same time, the electrical conductivity, microhardness, and tensile strength of the sin- tered samples with fine silver powder were higher than those of the samples with coarse silver powder. However, silver powder particle size has little influence on the relative densities, which of all samples （both by free and coarse silver powders） is more than 95%. The fracture characteristics are ductile.
基金supported by the Foundation of Scientific and Technologic Development for Universityin Tianjin (No. 20060912)
文摘The sintering characteristics, microstructure, and mechanical properties of ultrafine WC-12%Co-0.2%VC/0.5%Cr3C2 cemented carbides were investigated. Dilatometric and differential thermal analyses （DTA） indicate that the compacts start to shrink at 600°C, the shrinkage rate peak is at 1190°C, and the liquid formation temperature is lower than the W-C-Co eutectic temperature （1330°C）. Microstructure analysis results show that the cemented carbides with fine and homogeneous microstructure were obtained when sintered at 1430°C. Continuous and discontinuous grain growth was suppressed due to the synergistic action of VC/Cr3C2. The transverse rupture strength （TRS） of the samples reaches 4286 MPa, with the hardness HRA 92.1. The fine and homogeneous microstructure, alloy strengthening, and different phase constitutions of binder in the cemented carbides result in high hardness and TRS. Continuous and discontinuous grain growth was observed in the cemented carbide sintered at 1450°C, which results in significant decreases of hardness and TRS. It indicates that VC/Cr3C2 additions in the cemented carbides can only suppress the grain growth at a certain temperature.
基金supported by the National Natural Science Foundation of China (No.50971020)the National High-Tech Research and Development Program of China (No.2008AA03Z505)
文摘Spark plasma sintering （SPS） was used to fabricate Al/diamond composites. The influence of diamond particle size on the microstructure and thermal conductivity （TC） of composites was investigated by combining experimental results with model prediction. The results show that both composites with 40 pan particles and 70 μm particles exhibit high density and good TC, and the composite with 70 μm particles indicates an excellent TC of 325 W.m^-1.K^-1. Their TCs lay between the theoretical estimated bounds. In contrast, the composite with 100 lain particles demonstrates low density as well as poor TC due to its high porosity and weak interfacial bonding. Its TC is even considerably less than the lower bound of the predicted value. Using larger diamond particles can further enhance thermal conductive performance only based on the premise that highly dense composites of strong interfacial bonding can be obtained.
基金financially supported by the Key Project of the National Eleventh-Five Year Research Program of China (No.2009BAG12A07)
文摘Copper matrix composites consisting of chromium （Cr） or ferrochrome （Cr-Fe） as strengthening elements and molybdenum disulfide as a lubricant had been sintered in nitrogen and hydrogen atmosphere, respectively. Their morphology and energy-dispersive X-ray spectrometry （EDS） analysis showed that serious interaction occurred between MoS2 and Cr （or Cr-Fe） particles when the samples were sintered in hydrogen atmosphere. Chromium sulfide compound （CrxSy） was formed as a reaction product, which decreased the density and strength of the composites remarkably. This interaction was inhibited when the samples were sintered in nitrogen atmosphere; thus, the mechanical properties of the composites were improved.
基金financially supported by the National Natural Science Foundation of China (Nos. 51521001 and 51832003)
文摘Carbide boronizing is a promising approach to obtain fine grained boron carbide based ceramics with improved mechanical properties. In this work, reaction process, microstructural characteristics and mechanical properties of BxC-TaB2(x = 3.7, 4.9, 7.1) ceramics were comprehensively investigated via this method. Dense BxC-TaB2 ceramics with refined microstructure were obtained from submicro tantalum carbide and boron powder mixtures at 1800℃/50 MPa/5 min by spark plasma sintering. The stoichiometry of boron carbide was determined from lattice parameters and Raman shift. It was found that uniformly distributed TaB2 grains in the BxC matrix is favor of the densification process and restricting grain growth.Besides, planar defects with high density were observed from the as-formed B7.1 C grains and transient stress was considered to contribute to the densification involved with plastic deformation. Microstructural observations indicate the dissolution of oxygen in the TaB2 lattice and most of the B7.1 C/TaB2 phase boundaries were clean. Owing to the highly faulted structure and finer grain size, as-obtained BxC-TaB2 ceramics exhibit high Vickers hardness(33.3–34.4 GPa at 9.8 N) and relatively high flexural strength ranging from 440 to 502 MPa.
基金supported by the Civil Matching Research Project (No. 28300007)the National Natural Science Foundation of China (No. 50274014)
文摘Two powder mixing processes, mechanical mixing （MM） and mechanical alloying （MA）, were used to prepare mixed Al/diamond powders, which were subsequently consolidated using spark plasma sintering （SPS） to produce bulk Al/diamond composites. The effects of the powder mixing process on the morphologies of the mixed powders, the microstructure and the thermal conductivity of the composites were investigated. The results show that the powder mixing process can significantly affect the microstructure and the thermal conductivity of the composites. Agglomerations of the particles occurred in mixed powders using MM for 30 min, which led to high pore content and weak interfacial bonding in the composites and resulted in low relative density and low thermal conductivity for the composites. Mixed powders of homogeneous distribution of diamond particles could be obtained using MA for 10 min and MM for 2 h. The composite prepared through MA indicated a high relative density but low thermal conductivity due to its defects, such as damaged particles, Fe impurity, and local interfacial debonding, which were mainly introduced in the MA process. In contrast, the composite made by MM for 2 h demonstrated high relative density and an excellent thermal conductivity of 325 W.m^-1.K^-1, owing to its having few defects and strong inter-facial bonding.
