Controlling the adhesion of potentially corrosive substances from flue gas on grate bar is crucial for extending the operational lifespan of the equipment.The adhesive behaviour and mechanism of ultrafine particulate ...Controlling the adhesion of potentially corrosive substances from flue gas on grate bar is crucial for extending the operational lifespan of the equipment.The adhesive behaviour and mechanism of ultrafine particulate matters(UPM)throughout the sintering process were elucidated,and measures to control adhesion on grate bars were developed.Research findings indicated that a small quantity of UPM were found on grate bar during the initial sintering stages(ignition stage and middle stageⅠandⅡ).The main compositions of UPM were FexOy-rich,CaO-rich,and aluminium silicate-rich particles.In contrast,corrosive substances like alkali metal compounds were almost absent.These UPM adhered onto grate bar primarily through inertial impaction.When moving to the final sintering stages(middle stageⅢand temperature rising stage),many UPM rich in corrosive substances like NaCl and KCl adhered to the grate bar.These UPM adhered to grate bar through thermal diffusion and vortex deposition.Solid waste water washing technology can greatly decrease the quantity of UPM(rich in NaCl and KCl)on the grate bar due to vortex deposition and thermal diffusion,and it represents a potentially promising way to control adhesion and corrosion on grate bars.展开更多
Steel rolling sludge,an oil-containing waste generated during steel production,was difficult to manage.Prolonged storage poses significant environmental and health hazards.Most steel enterprises in China use steel rol...Steel rolling sludge,an oil-containing waste generated during steel production,was difficult to manage.Prolonged storage poses significant environmental and health hazards.Most steel enterprises in China use steel rolling sludge directly as a raw material for sintering.However,its adhesive nature caused poor mixing with other materials,affecting the quality of the sinter.Herein,the incorporation of steel rolling sludge incineration slag into the sintering process was investigated for experimental purposes.The results indicated that adding 1%incinerated steel rolling sludge to the sintering raw material was feasible.At this proportion,both the yield and the tumbler index of the sinter have improved,primarily due to the oxidation reaction of Fe_(3)O_(4)present in the steel rolling sludge incineration slag during the sintering process,which significantly increases the sensible heat of the sinter and enhances the sintering mineralization reaction.Notably,the addition of steel rolling sludge incineration slag reduced dioxin concentrations in the sintering flue gas.Although CO,NO_(x),and SO_(2)emission concentrations slightly increased,the existing flue gas treatment system effectively controlled their emissions.展开更多
The variation of the O_(2) content in the suction gas,in the range from 7 to 30 vol.%,during the iron ore sintering process,is investigated.Miniaturized laboratory-scale sintering experiments are carried out using an ...The variation of the O_(2) content in the suction gas,in the range from 7 to 30 vol.%,during the iron ore sintering process,is investigated.Miniaturized laboratory-scale sintering experiments are carried out using an industry-like raw mixture to study the effects of O_(2) variation on the sintering process with particular emphasis on the off-gas composition,specific sintering parameters and the sinter strength as well as the chemical composition of the sinter.After the ignition at the bed surface,the gas hood is placed on the sintering column,allowing a synthetic gas mixture to be drawn through the sinter bed until the burn-through point is reached.For additional interpretation of the experimental results,the theoretical coke combustion rate as a function of the oxygen partial pressure was calculated and plotted against the experimentally measured peak temperature in the sinter bed of the respective sinter series.An increasing O_(2) content in the suction gas results in a faster flame front speed combined with a more gradual temperature rise of the heat wave and longer dwell time in the melt phase formation temperature range.Due to the more pronounced flame front,both sinter yield and strength increase,resulting in lower return rates.Below 12 vol.%O_(2),a sharp decrease in sinter yield and strength can be observed,probably due to the low extent of melt phase formation and the associated minor formation of silico ferrite of calcium and aluminum(SFCA).The carbon burnout as well as the calcination increases with increasing the O_(2) content in the suction gas,resulting in higher levels of CO_(2) in the off-gas,with more or less constant amounts of CO above 15 vol.%O_(2).The amounts of NO and SO_(2) show a similar trend with a continuous increase with increasing O_(2) supply,with the SO_(2) breakthrough starting earlier and being released over a shorter period.The chemical analysis of the sinter indicates the highest Fe(II)values in the range of 12–21 vol.%O_(2) in the suction gas.展开更多
Predicting NO_(x)in the sintering process of iron ore powder in advance was helpful to adjust the denitrification process in time.Taking NO_(x)in the sintering process of iron ore powder as the object,the boxplot,empi...Predicting NO_(x)in the sintering process of iron ore powder in advance was helpful to adjust the denitrification process in time.Taking NO_(x)in the sintering process of iron ore powder as the object,the boxplot,empirical mode decomposition algorithm,Pearson correlation coefficient,maximum information coefficient and other methods were used to preprocess the sintering data and naive Bayes classification algorithm was used to identify the sintering conditions.The regression prediction model with high accuracy and good stability was selected as the sub-model for different sintering conditions,and the sub-models were combined into an integrated prediction model.Based on actual operational data,the approach proved the superiority and effectiveness of the developed model in predicting NO_(x),yielding an accuracy of 96.17%and an absolute error of 5.56,and thereby providing valuable foresight for on-site sintering operations.展开更多
Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and en...Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and environmental pollution risks.So far,research on the treatment of zinc extraction residues has been slow,inadequate,and sporadic.For this gap,a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process.It was feasible to add 1 wt.%of zinc extraction residues to the sintering raw materials.The more adequate mineralization reaction resulted in higher yield and tumbler indexes,despite a slight decrease in sintering speed.Although this may result in a slight decrease in sintering speed,the more complete mineralization reaction leads to improved sintering yield and tumbler index.Interestingly,the addition of zinc extraction residues reduced the CO and NO_(x) concentrations in the sintering flue gas.Thus,the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.展开更多
The iron oxide(FeO)content had a significant impact on both the metallurgical properties of sintered ores and the economic indicators of the sintering process.Precisely predicting FeO content possessed substantial pot...The iron oxide(FeO)content had a significant impact on both the metallurgical properties of sintered ores and the economic indicators of the sintering process.Precisely predicting FeO content possessed substantial potential for enhancing the quality of sintered ore and optimizing the sintering process.A multi-model integrated prediction framework for FeO content during the iron ore sintering process was presented.By applying the affinity propagation clustering algorithm,different working conditions were efficiently classified and the support vector machine algorithm was utilized to identify these conditions.Comparison of several models under different working conditions was carried out.The regression prediction model characterized by high precision and robust stability was selected.The model was integrated into the comprehensive multi-model framework.The precision,reliability and credibility of the model were validated through actual production data,yielding an impressive accuracy of 94.57%and a minimal absolute error of 0.13 in FeO content prediction.The real-time prediction of FeO content provided excellent guidance for on-site sinter production.展开更多
Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects o...Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects of temperature,benzene,and oxygen concentrations on the conversion ratio of benzene were investigated by experiments and numerical simulation.The experiments were carried out in a tube reactor at temperatures of 773-1098 K,benzene concentrations of 0.01-0.03 vol.%,and oxygen concentrations of 10-21 vol.%.The numerical simulation was performed with the plug flow model in the CHEMKIN program based on a kinetic model that consists of 132 chemical species and 772 elementary step-like reactions.The experimental results reveal that increasing the temperature and benzene concentration could signifi-cantly promote benzene combustion.It is attributed to the increase in the reaction rates of all steps in the pathway for forming CO_(2)and H_(2)O.In addition,due to the large equivalent ratio of oxygen to benzene,the conversion ratio of benzene remained constant at different oxygen concentrations.The simulation results were in good agreement with the experimental results and indicated that six elementary reactions dominated the formations of CO_(2)and H_(2)O.The oxidations of C_(6)H_(5)O,CO,and C_(5)H_(4)O intermediates to CO_(2)were the limiting steps in the reaction pathways.展开更多
The municipal solid waste incineration fly ash (MSWI-FA) contains a large amount of heavy metals, and the process of iron ore sintering and treating fly ash needs to pay attention to the migration characteristics of h...The municipal solid waste incineration fly ash (MSWI-FA) contains a large amount of heavy metals, and the process of iron ore sintering and treating fly ash needs to pay attention to the migration characteristics of heavy metals. The impact of the application of MSWI-FA in the sintering process on the emission law of heavy metals in the collaborative treatment process was studied, and corresponding control technologies were proposed. The results showed that the direct addition of water washing fly ash (WM-FA) powder resulted in varying degrees of increase in heavy metal elements in the sinter. As the amount of WM-FA added increases, the content of heavy metal elements correspondingly increases, and an appropriate amount of WM-FA added is 0.5%–1.0%. The migration mechanism of heavy metals during the sintering treatment of WM-FA was clarified. Heavy metals are mainly removed through direct and indirect chlorination reactions, and Cu and Cr can react with SiO_(2) and Fe_(2)O_(3) in the sintered material to solidify in the sinter. Corresponding control techniques have been proposed to reduce the heavy metal elements in WM-FA through the pre-treatment of WM-FA. When the WM-FA was fed in the middle and lower layers of the sintered material, the high temperature of the lower layer was utilized to promote the removal of heavy metals. The Ni element content has decreased from 130 to 90 mg kg^(−1), and the Cd removal rate has increased by 23%. The removal rates of Cd and Cr elements increase by 2.4 and 5.5 times, respectively. There is no significant change in sintering indexes.展开更多
A pre-reduction sintering process with flue gas recirculation(PSP_(fsg)-FGR)was developed to mitigate alkalis harm to the blast furnace and reduce the flue gas emission in the whole ironmaking process.The results indi...A pre-reduction sintering process with flue gas recirculation(PSP_(fsg)-FGR)was developed to mitigate alkalis harm to the blast furnace and reduce the flue gas emission in the whole ironmaking process.The results indicated that the pre-reduction sintering process(PSP)can effectively remove 58.02%of K and 30.68%of Na from raw mixtures and improve yield and tumbler index to 74.40%and 68.69%,respectively.Moreover,PSP was conducive to reducing NO_(x) and SO_(2)emissions and simultaneously increasing CO content in flue gas.Circulating CO-containing flue gas to sintering bed effectively recycled CO and further improved K and Na removal ratio to 74.11%and 32.92%,respectively.Microstructural analysis revealed that the pre-reduced sinter mainly consisted of magnetite,wustite and a small quantity of metallic iron,and very few silicate glass phase was also formed.This process can simultaneously realize alkali metal elements removal as well as flue gas emission reduction from the integrated ironmaking process.展开更多
In order to obtain good sintering performance, it is important to understand sintering properties of iron ores. Sintering properties including chemical composition, granulation and high-temperature behaviors of ores f...In order to obtain good sintering performance, it is important to understand sintering properties of iron ores. Sintering properties including chemical composition, granulation and high-temperature behaviors of ores from China, Brazil and Australia. Furthermore, several indices were defined to evaluate sintering properties of iron ores. The results show that： for chemical composition, Brazilian ores present high TFe, low SiOz, and low Alz03 con- tent. For granulation, particle diameter ratio of Brazilian ores are high; particle intermediate fraction of Chinese con- centrates are low; and average particle size and clay type index of Australian ores are high. For high-temperature properties, ores from China, Brazil and Australia present different characteristics. Ores from different origins should be mixed together to obtain good high-temperature properties. According to the analysis of each ore＇s sintering prop- erties, an ore blending scheme （Chinese concentrates 20 ^-1- Brazilian ores 400//oo -k Australian ores 40 ~） was sugges- ted. Moreover, sinter pot test using blending mix was performed, and the results indicated that the ore blending scheme led to good sintering performance and sinter quality.展开更多
The relationship of time to minerals composition in sinters is investigated by mineragraphy are claritied observation and component analysis, and the effects of temperature and atmosphere on mineralization process. Re...The relationship of time to minerals composition in sinters is investigated by mineragraphy are claritied observation and component analysis, and the effects of temperature and atmosphere on mineralization process. Results are obtained as follows. The initial melt forms below the eutectic temperature of CaO·Fe2O3 and CaO·2Fe2O3, which is complex substance containing Ca, Fe, Si and Al, rather than the binary calcium ferrite melt. Minerals composition of binding phase is related to local content of silica in melt, which is influenced by temperature. Appearance of the melt promotes the transition from hematite to magnetite, which then alters the mechanism of calcium ferrite formation. Before the formation of magnetite, the contents of Fe and Ca within the multiple calcium ferrite decrease with temperature, but in the case of magnetite presence, the content of Fe increases solely with increase of temperature and decrease of oxygen potential. Temperature and atmosphere determine minerals composition together, and bring influence on sintering process in different ways. It can be deduced that temperature affects kinetics of the mineralization process, but atmosphere just plays a role in thermodynamics.展开更多
Gangue existing states largely affect the high-temperature characteristics of iron ores. Using a micro-sintering method and scan- ning electron microscopy, the effects of gangue content, gangue type, and gangue size o...Gangue existing states largely affect the high-temperature characteristics of iron ores. Using a micro-sintering method and scan- ning electron microscopy, the effects of gangue content, gangue type, and gangue size on the assimilation characteristics and fluidity of liquid phase of five different iron ores were analyzed in this study. Next, the mechanism based on the reaction between gangues and sintering mate- dais was unraveled. The results show that, as the SiO2 levels increase in the iron ores, the lowest assimilation temperature （LAT） decreases, whereas the index of fluidity of liquid phase （IFL） increases. Below 1.5wt%, Al2O3 benefits the assimilation reaction, but higher concentra- tions proved detrimental. Larger quartz particles increase the SiO2 levels at the local reaction interface between the iron ore and CaO, thereby reducing the LAT. Quartz-gibbsite is more conductive to assimilation than kaolin. Quartz-gibbsite and kaolin gangues encourage the forma- tion of liquid-phase low-Al2O3-SFCA with high IFL and high-Al2O3-SFCA with low IFL, respectively.展开更多
Canadian iron concentrate(CIC)can elevate the ferrous grade and lower the contents of gangue components and harmful elements in the sinter.To understand high-temperature characteristics of CIC and typical iron ore,the...Canadian iron concentrate(CIC)can elevate the ferrous grade and lower the contents of gangue components and harmful elements in the sinter.To understand high-temperature characteristics of CIC and typical iron ore,the formation of the melt was calculated mainly through FactSage 7.2,and melt fluidity(MF)test for iron ore fines and penetration characteristic test of CIC melt into iron ore nuclei were carried out via micro-sintering method.The results show that hematite,calcium ferrites,dicalcium silicate,and magnetite take part in the formation of the melt in N2.The formation temperature of the liquid for CIC is higher than that for hematite/limonite ore.The MF of CIC is lower than that of hematite/limonite ore fines.The MF of hematite/limonite ore fines is dominated by the liquid amount and melt viscosity.The penetration depth(PD)of CIC melt into limonite ore nuclei is smaller than that into hematite ore nuclei.The PD is related to the reaction ability of the nuclei with the melt.Based on above results,sinter pot tests were conducted.The result shows that in the base ore blends including two hematite ores and two limonite ores,adding CIC deteriorates the sintering indexes.Increasing the proportion of high-MF and small-PD hematite ore can significantly improve the sintering indexes.10 mass%is a suit-able proportion for adding CIC in ore blends.展开更多
The emission of dioxins from the iron ore sintering process is the largest emission source of dioxins, and the reduction in dioxin emission from the iron ore sintering process to the environment is increasingly import...The emission of dioxins from the iron ore sintering process is the largest emission source of dioxins, and the reduction in dioxin emission from the iron ore sintering process to the environment is increasingly important. Three approaches to control the emission of dioxins were reviewed： source control, process control, and terminal control. Among them, two terminal control technologies, activated carbon adsorption and selective reduction technology, were discussed in detail. Following a comparison of the reduction technologies, the terminal control method was indicated as the key technology to achieve good control of dioxins during the sintering process. For the technical characteristics of the sintering process and flue gas, multiple methods should be collectively considered, and the most suitable method may be addition of inhibitors ＋ ultra-clean dust collection （electrostatic precipitation/bag filter） ＋ desulphurization ＋ selective catalytic reduction to sufficiently remove multiple pollutants, which provides a direction for the cooperative disposal of flue gas pollutants in future.展开更多
Poor permeability and low sintering productivity restrict the development of high-bed sintering.An efficient method of the double-layer sintering process(DLSP)was proposed to achieve high-bed sintering and solve the a...Poor permeability and low sintering productivity restrict the development of high-bed sintering.An efficient method of the double-layer sintering process(DLSP)was proposed to achieve high-bed sintering and solve the aforementioned problems.Theoretical calculation and sintering pot experiments were implemented to investigate the double-layer sintering process.Traditional sintering process and DLSP were compared in terms of sintering indices,metallurgical properties and morphology characterization.Under the condition of traditional sintering process,DLSP successfully realized fast velocity and highly productive sintering of 1000-mm high bed.After the sintering bed is charged and ignited twice,the air permeability of the bed has been greatly improved.Sintering time is shortened significantly by simultaneous sintering of the upper and lower feed layers.Under the condition of bed height proportion of 350/650 mm and pre-sintering time of 20 min,the yield,tumbler strength,productivity and solid fuel consumption are 69.96%,65.87%,1.71 t(m^(2)h)^(-1)and 56.71 kg/t,respectively.Magnetite,hematite,calcium ferrite and complex calcium ferrite are the main phases of DLSP products.The metallurgical properties of DSLP products meet the requirement of ironmaking.It indicates that DLSP is an effective method to solve the disadvantages of bad permeability and low sintering productivity in high-bed sintering.展开更多
As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemiss...As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemissions from the sintering machine account for 48% of total amount from the iron and steel industry.Thus,it is essential to reduce NO;emissions from the sintering machine,for the achievement of clean production of sinter.Ca-Fe oxides,serving as the main binding phase in the sinter,are therefore used as additives into the sintering mixture to reduce NOxemissions.The results show that the NO;reduction ratio achieves 27.76% with 8% Ca-Fe oxides additives since the Ca-Fe oxides can advance the ignition and inhibit the nitrogen oxidation compared with the conventional condition.Meanwhile,the existence of Ca-Fe oxides was beneficial to the sinter quality since they were typical low melting point compounds.The optimal mass fraction of Ca-Fe oxides additives should be less than 8%since the permeability of sintering bed was significantly decreased with a further increase of the Ca-Fe oxides fines,inhibiting the mineralization reaction of sintering mixture.Additionally,the appropriate particle size can be obtained when mixing an equal amount of Ca-Fe oxides additives of-0.5 mm and 0.5-3.0 mm in size.展开更多
At present,blast furnace ironmaking is still the main process for producing molten iron,and sinters are the main raw material for blast furnace ironmaking.A sinter with good metallurgical performance can not only ensu...At present,blast furnace ironmaking is still the main process for producing molten iron,and sinters are the main raw material for blast furnace ironmaking.A sinter with good metallurgical performance can not only ensure smooth operation of the blast furnace but also reduce the blast furnace fuel ratio and increase the molten iron production.Structure is the most important factor affecting the metallurgical properties of the sinter.Thus,the research progress of sinter pore and mineral phase structures was reviewed and the mechanism by which they influence sinter properties was expounded.Multiscale characterization methods for the sinter and their advantages and disadvantages were introduced,and the future research direction of sinter was discussed.展开更多
The activated carbon injection-circulating fluidized bed（ACI-CFB）-bag filter coupling technique was studied in an iron ore sintering plant. For comparison, the removal efficiencies under the conditions without or wi...The activated carbon injection-circulating fluidized bed（ACI-CFB）-bag filter coupling technique was studied in an iron ore sintering plant. For comparison, the removal efficiencies under the conditions without or with ACI technology were both evaluated. It was found that the polychlorinated dibenzo-p-dioxins and dibenzofuran（PCDD/F） removal efficiency for total international toxic equivalence quantity（I-TEQ） concentration was improved from 91.61% to 97.36% when ACI was employed, revealing that ACI was very conducive to further controlling the PCDD/F emissions. Detailed congener distributions of PCDD/Fs in the gas-phase and particle-phase of the Inlet and Outlet samples were determined. Additionally, the PCDD/F distribution for the Fly ash-with ACI sample of was also studied.展开更多
A new analysis method based on serial sectioning and three-dimensional（3 D）reconstruction was developed to characterize the mineral microstructure of iron ore sinter.Through the 3 Dreconstruction of two types of iro...A new analysis method based on serial sectioning and three-dimensional（3 D）reconstruction was developed to characterize the mineral microstructure of iron ore sinter.Through the 3 Dreconstruction of two types of iron ore sinters,the morphology and distribution of minerals in three-dimensional space were analyzed,and the volume fraction of minerals in a 3 Dimage was calculated based on their pixel points.In addition,the microhardness of minerals was measured with a Vickers hardness tester.Notably,different mineral compositions and distributions are obtained in these two sinters.The calcium ferrite in Sinter 1 is dendritic with many interconnected pores,and these grains are crisscrossed and interwoven;the calcium ferrite in Sinter 2 is strip shaped and interweaves with magnetite,silicate and columnar pores.The calculated mineral contents based on a two-dimensional region are clearly different among various layers.Quantitative analysis shows that Sinter 1 contains a greater amount of calcium ferrite and hematite,whereas Sinter 2 contains more magnetite and silicate.The microhardness of minerals from highest to lowest is hematite,calcium ferrite,magnetite and silicate.Thus,Sinter 1 has a greater tumbler strength than Sinter 2.展开更多
It is of great significance for cleaner production to substitute bio-energy for fossil fuels in iron ore sintering. However, with the replacement ratio increasing, the consistency of heat front and flame front is brok...It is of great significance for cleaner production to substitute bio-energy for fossil fuels in iron ore sintering. However, with the replacement ratio increasing, the consistency of heat front and flame front is broken, and the thermal utilizing efficiency of fuel is reduced, which results in the decrease of yield and tumble index of sinter. Circulating flue gas to sintering bed as biochar replacing 40% coke, CO in flue gas can be reused so as to increase the thermal utilizing efficiency of fuels, and the consistency of two fronts is recovered for the circulating flue gas containing certain CO2, H2 O and lower O2, which contributes to increasing the maximum temperature, extending the high temperature duration time of sintering bed, and results in improving the output and quality of sinter. In the condition of circulating 40% flue gas, the sintering with biomass fuels is strengthened, and the sintering indexes with biomass fuel replacing 40% coke breeze are comparative to those of using coke breeze completely.展开更多
基金supported by the National Natural Science Foundation of China(No.52274344)the Provincial Natural Science Foundation of Hunan(Nos.2022JJ30723 and 2023JJ20068)the Science and Technology Innovation Program of Hunan Province(2023RC3042).
文摘Controlling the adhesion of potentially corrosive substances from flue gas on grate bar is crucial for extending the operational lifespan of the equipment.The adhesive behaviour and mechanism of ultrafine particulate matters(UPM)throughout the sintering process were elucidated,and measures to control adhesion on grate bars were developed.Research findings indicated that a small quantity of UPM were found on grate bar during the initial sintering stages(ignition stage and middle stageⅠandⅡ).The main compositions of UPM were FexOy-rich,CaO-rich,and aluminium silicate-rich particles.In contrast,corrosive substances like alkali metal compounds were almost absent.These UPM adhered onto grate bar primarily through inertial impaction.When moving to the final sintering stages(middle stageⅢand temperature rising stage),many UPM rich in corrosive substances like NaCl and KCl adhered to the grate bar.These UPM adhered to grate bar through thermal diffusion and vortex deposition.Solid waste water washing technology can greatly decrease the quantity of UPM(rich in NaCl and KCl)on the grate bar due to vortex deposition and thermal diffusion,and it represents a potentially promising way to control adhesion and corrosion on grate bars.
基金supported by the National Natural Science Foundation of China(52204331)Natural Science Foundation of Anhui Province Youth Project(2208085QE145)the Open Project Program of Key Laboratory of Metallurgical Emission Reduction&Resources Recycling(Anhui University of Technology),Ministry of Education(JKF20-03).
文摘Steel rolling sludge,an oil-containing waste generated during steel production,was difficult to manage.Prolonged storage poses significant environmental and health hazards.Most steel enterprises in China use steel rolling sludge directly as a raw material for sintering.However,its adhesive nature caused poor mixing with other materials,affecting the quality of the sinter.Herein,the incorporation of steel rolling sludge incineration slag into the sintering process was investigated for experimental purposes.The results indicated that adding 1%incinerated steel rolling sludge to the sintering raw material was feasible.At this proportion,both the yield and the tumbler index of the sinter have improved,primarily due to the oxidation reaction of Fe_(3)O_(4)present in the steel rolling sludge incineration slag during the sintering process,which significantly increases the sensible heat of the sinter and enhances the sintering mineralization reaction.Notably,the addition of steel rolling sludge incineration slag reduced dioxin concentrations in the sintering flue gas.Although CO,NO_(x),and SO_(2)emission concentrations slightly increased,the existing flue gas treatment system effectively controlled their emissions.
基金Open access funding provided by Montanuniversität Leoben.
文摘The variation of the O_(2) content in the suction gas,in the range from 7 to 30 vol.%,during the iron ore sintering process,is investigated.Miniaturized laboratory-scale sintering experiments are carried out using an industry-like raw mixture to study the effects of O_(2) variation on the sintering process with particular emphasis on the off-gas composition,specific sintering parameters and the sinter strength as well as the chemical composition of the sinter.After the ignition at the bed surface,the gas hood is placed on the sintering column,allowing a synthetic gas mixture to be drawn through the sinter bed until the burn-through point is reached.For additional interpretation of the experimental results,the theoretical coke combustion rate as a function of the oxygen partial pressure was calculated and plotted against the experimentally measured peak temperature in the sinter bed of the respective sinter series.An increasing O_(2) content in the suction gas results in a faster flame front speed combined with a more gradual temperature rise of the heat wave and longer dwell time in the melt phase formation temperature range.Due to the more pronounced flame front,both sinter yield and strength increase,resulting in lower return rates.Below 12 vol.%O_(2),a sharp decrease in sinter yield and strength can be observed,probably due to the low extent of melt phase formation and the associated minor formation of silico ferrite of calcium and aluminum(SFCA).The carbon burnout as well as the calcination increases with increasing the O_(2) content in the suction gas,resulting in higher levels of CO_(2) in the off-gas,with more or less constant amounts of CO above 15 vol.%O_(2).The amounts of NO and SO_(2) show a similar trend with a continuous increase with increasing O_(2) supply,with the SO_(2) breakthrough starting earlier and being released over a shorter period.The chemical analysis of the sinter indicates the highest Fe(II)values in the range of 12–21 vol.%O_(2) in the suction gas.
基金financially supported by the Natural Science Basic foundation of China(Program No.52174325)the Key Research and Development Program of Shaanxi(Grant No.2020GY-166 and Program No.2020GY-247)the Shaanxi Provincial Innovation Capacity Support Plan(Grant No.2023-CX-TD-53).
文摘Predicting NO_(x)in the sintering process of iron ore powder in advance was helpful to adjust the denitrification process in time.Taking NO_(x)in the sintering process of iron ore powder as the object,the boxplot,empirical mode decomposition algorithm,Pearson correlation coefficient,maximum information coefficient and other methods were used to preprocess the sintering data and naive Bayes classification algorithm was used to identify the sintering conditions.The regression prediction model with high accuracy and good stability was selected as the sub-model for different sintering conditions,and the sub-models were combined into an integrated prediction model.Based on actual operational data,the approach proved the superiority and effectiveness of the developed model in predicting NO_(x),yielding an accuracy of 96.17%and an absolute error of 5.56,and thereby providing valuable foresight for on-site sintering operations.
基金supported by the National Natural Science Foundation of China (52204331)Natural Science Foundation of Anhui Province Youth Project (2208085QE145)Open Fund of Key Laboratory of Metallurgical Emission Reduction and Resource Utilization,Ministry of Education (JKF20-03).
文摘Zinc extraction residue,a solid waste generated from the treatment of zinc-containing dust in rotary kilns,is commonly stockpiled in steel companies for extended periods.It poses significant disposal challenges and environmental pollution risks.So far,research on the treatment of zinc extraction residues has been slow,inadequate,and sporadic.For this gap,a novel approach was proposed to effectively treat the zinc extraction residue via the iron ore sintering process.It was feasible to add 1 wt.%of zinc extraction residues to the sintering raw materials.The more adequate mineralization reaction resulted in higher yield and tumbler indexes,despite a slight decrease in sintering speed.Although this may result in a slight decrease in sintering speed,the more complete mineralization reaction leads to improved sintering yield and tumbler index.Interestingly,the addition of zinc extraction residues reduced the CO and NO_(x) concentrations in the sintering flue gas.Thus,the iron ore sintering process provided a viable solution for resource utilization and environmentally friendly treatment of zinc extraction residues.
基金the National Natural Science Foundation of China(52174325)the Key Research and Development Program of Shaanxi(Grant Nos.2020GY-166 and 2020GY-247)the Shaanxi Provincial Innovation Capacity Support Plan(Grant No.2023-CX-TD-53).
文摘The iron oxide(FeO)content had a significant impact on both the metallurgical properties of sintered ores and the economic indicators of the sintering process.Precisely predicting FeO content possessed substantial potential for enhancing the quality of sintered ore and optimizing the sintering process.A multi-model integrated prediction framework for FeO content during the iron ore sintering process was presented.By applying the affinity propagation clustering algorithm,different working conditions were efficiently classified and the support vector machine algorithm was utilized to identify these conditions.Comparison of several models under different working conditions was carried out.The regression prediction model characterized by high precision and robust stability was selected.The model was integrated into the comprehensive multi-model framework.The precision,reliability and credibility of the model were validated through actual production data,yielding an impressive accuracy of 94.57%and a minimal absolute error of 0.13 in FeO content prediction.The real-time prediction of FeO content provided excellent guidance for on-site sinter production.
基金This work was supported by the National Natural Science Foundation of China(Nos.51904127 and 51166004)Key R&D Program of Jiangxi Province(Nos.20202BBGL73117 and 20201BBE51013)+2 种基金Nanchang Key Laboratory(No.2021-NCZDSY-020)Pilot Demonstration Project for the Contract Responsibility System of the Provincial Science and Technology Plan Project of Jiangxi Academy of Sciences(Nos.2021YSBG21015,2022YSBG50010 and 2023YSTZX02)Open Project of Jiangxi Zhongke Ecological Civilization Innovation Research Institute(No.JXZK-2020-01).
文摘Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects of temperature,benzene,and oxygen concentrations on the conversion ratio of benzene were investigated by experiments and numerical simulation.The experiments were carried out in a tube reactor at temperatures of 773-1098 K,benzene concentrations of 0.01-0.03 vol.%,and oxygen concentrations of 10-21 vol.%.The numerical simulation was performed with the plug flow model in the CHEMKIN program based on a kinetic model that consists of 132 chemical species and 772 elementary step-like reactions.The experimental results reveal that increasing the temperature and benzene concentration could signifi-cantly promote benzene combustion.It is attributed to the increase in the reaction rates of all steps in the pathway for forming CO_(2)and H_(2)O.In addition,due to the large equivalent ratio of oxygen to benzene,the conversion ratio of benzene remained constant at different oxygen concentrations.The simulation results were in good agreement with the experimental results and indicated that six elementary reactions dominated the formations of CO_(2)and H_(2)O.The oxidations of C_(6)H_(5)O,CO,and C_(5)H_(4)O intermediates to CO_(2)were the limiting steps in the reaction pathways.
基金supported by the National Natural Science Foundation of China(No.52274344)the Science and Technology Innovation Program of Hunan Province(2023RC3042)Provincial Natural Science Foundation of Hunan(Nos.2022JJ30723 and 2023JJ20068).
文摘The municipal solid waste incineration fly ash (MSWI-FA) contains a large amount of heavy metals, and the process of iron ore sintering and treating fly ash needs to pay attention to the migration characteristics of heavy metals. The impact of the application of MSWI-FA in the sintering process on the emission law of heavy metals in the collaborative treatment process was studied, and corresponding control technologies were proposed. The results showed that the direct addition of water washing fly ash (WM-FA) powder resulted in varying degrees of increase in heavy metal elements in the sinter. As the amount of WM-FA added increases, the content of heavy metal elements correspondingly increases, and an appropriate amount of WM-FA added is 0.5%–1.0%. The migration mechanism of heavy metals during the sintering treatment of WM-FA was clarified. Heavy metals are mainly removed through direct and indirect chlorination reactions, and Cu and Cr can react with SiO_(2) and Fe_(2)O_(3) in the sintered material to solidify in the sinter. Corresponding control techniques have been proposed to reduce the heavy metal elements in WM-FA through the pre-treatment of WM-FA. When the WM-FA was fed in the middle and lower layers of the sintered material, the high temperature of the lower layer was utilized to promote the removal of heavy metals. The Ni element content has decreased from 130 to 90 mg kg^(−1), and the Cd removal rate has increased by 23%. The removal rates of Cd and Cr elements increase by 2.4 and 5.5 times, respectively. There is no significant change in sintering indexes.
基金Project(52274290)supported by the National Natural Science Foundation of ChinaProject(72088101)supported by the Basic Science Center Project for National Natural Science Foundation of China。
文摘A pre-reduction sintering process with flue gas recirculation(PSP_(fsg)-FGR)was developed to mitigate alkalis harm to the blast furnace and reduce the flue gas emission in the whole ironmaking process.The results indicated that the pre-reduction sintering process(PSP)can effectively remove 58.02%of K and 30.68%of Na from raw mixtures and improve yield and tumbler index to 74.40%and 68.69%,respectively.Moreover,PSP was conducive to reducing NO_(x) and SO_(2)emissions and simultaneously increasing CO content in flue gas.Circulating CO-containing flue gas to sintering bed effectively recycled CO and further improved K and Na removal ratio to 74.11%and 32.92%,respectively.Microstructural analysis revealed that the pre-reduced sinter mainly consisted of magnetite,wustite and a small quantity of metallic iron,and very few silicate glass phase was also formed.This process can simultaneously realize alkali metal elements removal as well as flue gas emission reduction from the integrated ironmaking process.
文摘In order to obtain good sintering performance, it is important to understand sintering properties of iron ores. Sintering properties including chemical composition, granulation and high-temperature behaviors of ores from China, Brazil and Australia. Furthermore, several indices were defined to evaluate sintering properties of iron ores. The results show that： for chemical composition, Brazilian ores present high TFe, low SiOz, and low Alz03 con- tent. For granulation, particle diameter ratio of Brazilian ores are high; particle intermediate fraction of Chinese con- centrates are low; and average particle size and clay type index of Australian ores are high. For high-temperature properties, ores from China, Brazil and Australia present different characteristics. Ores from different origins should be mixed together to obtain good high-temperature properties. According to the analysis of each ore＇s sintering prop- erties, an ore blending scheme （Chinese concentrates 20 ^-1- Brazilian ores 400//oo -k Australian ores 40 ~） was sugges- ted. Moreover, sinter pot test using blending mix was performed, and the results indicated that the ore blending scheme led to good sintering performance and sinter quality.
基金Item Sponsored by National Natural Science Foundation of China (50974012)National High Technology Research and Development Program of China (2006AA06Z125)
文摘The relationship of time to minerals composition in sinters is investigated by mineragraphy are claritied observation and component analysis, and the effects of temperature and atmosphere on mineralization process. Results are obtained as follows. The initial melt forms below the eutectic temperature of CaO·Fe2O3 and CaO·2Fe2O3, which is complex substance containing Ca, Fe, Si and Al, rather than the binary calcium ferrite melt. Minerals composition of binding phase is related to local content of silica in melt, which is influenced by temperature. Appearance of the melt promotes the transition from hematite to magnetite, which then alters the mechanism of calcium ferrite formation. Before the formation of magnetite, the contents of Fe and Ca within the multiple calcium ferrite decrease with temperature, but in the case of magnetite presence, the content of Fe increases solely with increase of temperature and decrease of oxygen potential. Temperature and atmosphere determine minerals composition together, and bring influence on sintering process in different ways. It can be deduced that temperature affects kinetics of the mineralization process, but atmosphere just plays a role in thermodynamics.
基金financially supported by the Fundamental Research Funds for the Central Universities of China(No.FRF-MP-12-003B)
文摘Gangue existing states largely affect the high-temperature characteristics of iron ores. Using a micro-sintering method and scan- ning electron microscopy, the effects of gangue content, gangue type, and gangue size on the assimilation characteristics and fluidity of liquid phase of five different iron ores were analyzed in this study. Next, the mechanism based on the reaction between gangues and sintering mate- dais was unraveled. The results show that, as the SiO2 levels increase in the iron ores, the lowest assimilation temperature （LAT） decreases, whereas the index of fluidity of liquid phase （IFL） increases. Below 1.5wt%, Al2O3 benefits the assimilation reaction, but higher concentra- tions proved detrimental. Larger quartz particles increase the SiO2 levels at the local reaction interface between the iron ore and CaO, thereby reducing the LAT. Quartz-gibbsite is more conductive to assimilation than kaolin. Quartz-gibbsite and kaolin gangues encourage the forma- tion of liquid-phase low-Al2O3-SFCA with high IFL and high-Al2O3-SFCA with low IFL, respectively.
基金The authors are grateful for the financial support of the Fundamental Research Funds for the Central Universities(Grant No.FRF-IC-18-010).
文摘Canadian iron concentrate(CIC)can elevate the ferrous grade and lower the contents of gangue components and harmful elements in the sinter.To understand high-temperature characteristics of CIC and typical iron ore,the formation of the melt was calculated mainly through FactSage 7.2,and melt fluidity(MF)test for iron ore fines and penetration characteristic test of CIC melt into iron ore nuclei were carried out via micro-sintering method.The results show that hematite,calcium ferrites,dicalcium silicate,and magnetite take part in the formation of the melt in N2.The formation temperature of the liquid for CIC is higher than that for hematite/limonite ore.The MF of CIC is lower than that of hematite/limonite ore fines.The MF of hematite/limonite ore fines is dominated by the liquid amount and melt viscosity.The penetration depth(PD)of CIC melt into limonite ore nuclei is smaller than that into hematite ore nuclei.The PD is related to the reaction ability of the nuclei with the melt.Based on above results,sinter pot tests were conducted.The result shows that in the base ore blends including two hematite ores and two limonite ores,adding CIC deteriorates the sintering indexes.Increasing the proportion of high-MF and small-PD hematite ore can significantly improve the sintering indexes.10 mass%is a suit-able proportion for adding CIC in ore blends.
基金The authors acknowledge financial support from the Key Project of National Natural Science Foundation of China（U1660206） and General Program of National Natural Science Foundation of China （51674002）.
文摘The emission of dioxins from the iron ore sintering process is the largest emission source of dioxins, and the reduction in dioxin emission from the iron ore sintering process to the environment is increasingly important. Three approaches to control the emission of dioxins were reviewed： source control, process control, and terminal control. Among them, two terminal control technologies, activated carbon adsorption and selective reduction technology, were discussed in detail. Following a comparison of the reduction technologies, the terminal control method was indicated as the key technology to achieve good control of dioxins during the sintering process. For the technical characteristics of the sintering process and flue gas, multiple methods should be collectively considered, and the most suitable method may be addition of inhibitors ＋ ultra-clean dust collection （electrostatic precipitation/bag filter） ＋ desulphurization ＋ selective catalytic reduction to sufficiently remove multiple pollutants, which provides a direction for the cooperative disposal of flue gas pollutants in future.
基金the National Key Research and Development Program of China(2017YFB0304301)the Fundamental Research Funds for the Central Universities of Central South University(No.202044016).
文摘Poor permeability and low sintering productivity restrict the development of high-bed sintering.An efficient method of the double-layer sintering process(DLSP)was proposed to achieve high-bed sintering and solve the aforementioned problems.Theoretical calculation and sintering pot experiments were implemented to investigate the double-layer sintering process.Traditional sintering process and DLSP were compared in terms of sintering indices,metallurgical properties and morphology characterization.Under the condition of traditional sintering process,DLSP successfully realized fast velocity and highly productive sintering of 1000-mm high bed.After the sintering bed is charged and ignited twice,the air permeability of the bed has been greatly improved.Sintering time is shortened significantly by simultaneous sintering of the upper and lower feed layers.Under the condition of bed height proportion of 350/650 mm and pre-sintering time of 20 min,the yield,tumbler strength,productivity and solid fuel consumption are 69.96%,65.87%,1.71 t(m^(2)h)^(-1)and 56.71 kg/t,respectively.Magnetite,hematite,calcium ferrite and complex calcium ferrite are the main phases of DLSP products.The metallurgical properties of DSLP products meet the requirement of ironmaking.It indicates that DLSP is an effective method to solve the disadvantages of bad permeability and low sintering productivity in high-bed sintering.
文摘As the emission control regulations get stricter,the NO;reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain.The NOxemissions from the sintering machine account for 48% of total amount from the iron and steel industry.Thus,it is essential to reduce NO;emissions from the sintering machine,for the achievement of clean production of sinter.Ca-Fe oxides,serving as the main binding phase in the sinter,are therefore used as additives into the sintering mixture to reduce NOxemissions.The results show that the NO;reduction ratio achieves 27.76% with 8% Ca-Fe oxides additives since the Ca-Fe oxides can advance the ignition and inhibit the nitrogen oxidation compared with the conventional condition.Meanwhile,the existence of Ca-Fe oxides was beneficial to the sinter quality since they were typical low melting point compounds.The optimal mass fraction of Ca-Fe oxides additives should be less than 8%since the permeability of sintering bed was significantly decreased with a further increase of the Ca-Fe oxides fines,inhibiting the mineralization reaction of sintering mixture.Additionally,the appropriate particle size can be obtained when mixing an equal amount of Ca-Fe oxides additives of-0.5 mm and 0.5-3.0 mm in size.
基金The authors acknowledge the financial support from the National Natural Science Foundation of China(51474164,U1760101 and 51704216).
文摘At present,blast furnace ironmaking is still the main process for producing molten iron,and sinters are the main raw material for blast furnace ironmaking.A sinter with good metallurgical performance can not only ensure smooth operation of the blast furnace but also reduce the blast furnace fuel ratio and increase the molten iron production.Structure is the most important factor affecting the metallurgical properties of the sinter.Thus,the research progress of sinter pore and mineral phase structures was reviewed and the mechanism by which they influence sinter properties was expounded.Multiscale characterization methods for the sinter and their advantages and disadvantages were introduced,and the future research direction of sinter was discussed.
基金supported by the State 863 Project(No.2013AA065102,2012AA062501)the National Natural Science Foundation of China(No.21207132)
文摘The activated carbon injection-circulating fluidized bed（ACI-CFB）-bag filter coupling technique was studied in an iron ore sintering plant. For comparison, the removal efficiencies under the conditions without or with ACI technology were both evaluated. It was found that the polychlorinated dibenzo-p-dioxins and dibenzofuran（PCDD/F） removal efficiency for total international toxic equivalence quantity（I-TEQ） concentration was improved from 91.61% to 97.36% when ACI was employed, revealing that ACI was very conducive to further controlling the PCDD/F emissions. Detailed congener distributions of PCDD/Fs in the gas-phase and particle-phase of the Inlet and Outlet samples were determined. Additionally, the PCDD/F distribution for the Fly ash-with ACI sample of was also studied.
基金financial support from the National Natural Science Foundation of China(51474164)the China Postdoctoral Science Foundation(2016M602378)
文摘A new analysis method based on serial sectioning and three-dimensional（3 D）reconstruction was developed to characterize the mineral microstructure of iron ore sinter.Through the 3 Dreconstruction of two types of iron ore sinters,the morphology and distribution of minerals in three-dimensional space were analyzed,and the volume fraction of minerals in a 3 Dimage was calculated based on their pixel points.In addition,the microhardness of minerals was measured with a Vickers hardness tester.Notably,different mineral compositions and distributions are obtained in these two sinters.The calcium ferrite in Sinter 1 is dendritic with many interconnected pores,and these grains are crisscrossed and interwoven;the calcium ferrite in Sinter 2 is strip shaped and interweaves with magnetite,silicate and columnar pores.The calculated mineral contents based on a two-dimensional region are clearly different among various layers.Quantitative analysis shows that Sinter 1 contains a greater amount of calcium ferrite and hematite,whereas Sinter 2 contains more magnetite and silicate.The microhardness of minerals from highest to lowest is hematite,calcium ferrite,magnetite and silicate.Thus,Sinter 1 has a greater tumbler strength than Sinter 2.
基金Projects(51174253,51304245) supported by National Natural Science Foundation of China
文摘It is of great significance for cleaner production to substitute bio-energy for fossil fuels in iron ore sintering. However, with the replacement ratio increasing, the consistency of heat front and flame front is broken, and the thermal utilizing efficiency of fuel is reduced, which results in the decrease of yield and tumble index of sinter. Circulating flue gas to sintering bed as biochar replacing 40% coke, CO in flue gas can be reused so as to increase the thermal utilizing efficiency of fuels, and the consistency of two fronts is recovered for the circulating flue gas containing certain CO2, H2 O and lower O2, which contributes to increasing the maximum temperature, extending the high temperature duration time of sintering bed, and results in improving the output and quality of sinter. In the condition of circulating 40% flue gas, the sintering with biomass fuels is strengthened, and the sintering indexes with biomass fuel replacing 40% coke breeze are comparative to those of using coke breeze completely.
