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Design optimization and FEA of B-6 and B-7 levels ballistics armor:A modelling approach
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作者 Muhammad Naveed CHU Jinkui +1 位作者 Atif Ur Rehman Arsalan Hyder 《大连理工大学学报》 北大核心 2026年第1期66-77,共12页
Utilizing finite element analysis,the ballistic protection provided by a combination of perforated D-shaped and base armor plates,collectively referred to as radiator armor,is evaluated.ANSYS Explicit Dynamics is empl... Utilizing finite element analysis,the ballistic protection provided by a combination of perforated D-shaped and base armor plates,collectively referred to as radiator armor,is evaluated.ANSYS Explicit Dynamics is employed to simulate the ballistic impact of 7.62 mm armor-piercing projectiles on Aluminum AA5083-H116 and Steel Secure 500 armors,focusing on the evaluation of material deformation and penetration resistance at varying impact points.While the D-shaped armor plate is penetrated by the armor-piercing projectiles,the combination of the perforated D-shaped and base armor plates successfully halts penetration.A numerical model based on the finite element method is developed using software such as SolidWorks and ANSYS to analyze the interaction between radiator armor and bullet.The perforated design of radiator armor is to maintain airflow for radiator function,with hole sizes smaller than the bullet core diameter to protect radiator assemblies.Predictions are made regarding the brittle fracture resulting from the projectile core′s bending due to asymmetric impact,and the resulting fragments failed to penetrate the perforated base armor plate.Craters are formed on the surface of the perforated D-shaped armor plate due to the impact of projectile fragments.The numerical model accurately predicts hole growth and projectile penetration upon impact with the armor,demonstrating effective protection of the radiator assemblies by the radiator armor. 展开更多
关键词 radiator armor ballistics simulation Johnson-Cook model armor-piercing projectile perforated D-shaped armor plate
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Bridging the gap:A scoping review of wet and dry lab simulation training in orthopaedic surgical education
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作者 Sari Wathiq Al Hajaj Chandramohan Ravichandran +4 位作者 Karthic Swaminathan Sanjeevi Bharadwaj Vishnu V Nair Hussein Shoukry Sriram Srinivasan 《World Journal of Orthopedics》 2026年第1期132-139,共8页
BACKGROUND Orthopaedic surgical education has traditionally depended on the apprenticeship model of“see one,do one,teach one”.However,reduced operative exposure,stricter work-hour regulations,medicolegal constraints... BACKGROUND Orthopaedic surgical education has traditionally depended on the apprenticeship model of“see one,do one,teach one”.However,reduced operative exposure,stricter work-hour regulations,medicolegal constraints,and patient safety concerns have constrained its practicality.Simulation-based training has become a reliable,safe,and cost-efficient alternative.Dry lab techniques,especially virtual and augmented reality,make up 78%of current dry lab research,whereas wet labs still set the standard for anatomical realism.AIM To evaluate the effectiveness,limitations,and future directions of wet and dry lab simulation in orthopaedic training.METHODS A scoping review was carried out across four databases-PubMed,Cochrane Library,Web of Science,and EBSCOhost-up to 2025.Medical Subject Headings included:"Orthopaedic Education","Wet Lab","Dry Lab","Simulation Training","Virtual Reality",and"Surgical Procedure".Eligible studies focused on orthopaedic or spinal surgical education,employed wet or dry lab techniques,and assessed training effectiveness.Exclusion criteria consisted of non-English publications,abstracts only,non-orthopaedic research,and studies unrelated to simulation.Two reviewers independently screened titles,abstracts,and full texts,resolving discrepancies with a third reviewer.RESULTS From 1851 records,101 studies met inclusion:78 on dry labs,7 on wet labs,4 on both.Virtual reality(VR)simulations were most common,with AI increasingly used for feedback and assessment.Cadaveric training remains the gold standard for accuracy and tactile feedback,while dry labs-especially VR-offer scalability,lower cost(40%-60%savings in five studies),and accessibility for novices.Senior residents prefer wet labs for complex tasks;juniors favour dry labs for basics.Challenges include limited transferability data,lack of standard outcome metrics,and ethical concerns about cadaver use and AI assessment.CONCLUSION Wet and dry labs each have unique strengths in orthopaedic training.A hybrid approach combining both,supported by standardised assessments and outcome studies,is most effective.Future efforts should aim for uniform reporting,integrating new technologies,and policy support for hybrid curricula to enhance skills and patient care. 展开更多
关键词 Orthopaedic education Wet lab Dry lab Simulation training Virtual reality Surgical procedure
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Typhoon Kompasu(2118)simulation with planetary boundary layer and cloud physics parameterization improvements
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作者 Xiaowei Tan Zhiqiu Gao Yubin Li 《Atmospheric and Oceanic Science Letters》 2026年第1期41-46,共6页
This study introduces a new ocean surface friction velocity scheme and a modified Thompson cloud microphysics parameterization scheme into the CMA-TYM model.The impact of these two parameterization schemes on the pred... This study introduces a new ocean surface friction velocity scheme and a modified Thompson cloud microphysics parameterization scheme into the CMA-TYM model.The impact of these two parameterization schemes on the prediction of the movement track and intensity of Typhoon Kompasu in 2021 is examined.Additionally,the possible reasons for their effects on tropical cyclone(TC)intensity prediction are analyzed.Statistical results show that both parameterization schemes improve the predictions of Typhoon Kompasu’s track and intensity.The influence on track prediction becomes evident after 60 h of model integration,while the significant positive impact on intensity prediction is observed after 66 h.Further analysis reveals that these two schemes affect the timing and magnitude of extreme TC intensity values by influencing the evolution of the TC’s warm-core structure. 展开更多
关键词 Tropical cyclone Numerical simulation Planetary boundary layer parameterization SCHEME Cloud physics scheme
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Numerical Simulation of the Welding Deformation of Marine Thin Plates Based on a Temperature Gradient-thermal Strain Method
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作者 Lin Wang Yugang Miao +3 位作者 Zhenjian Zhuo Chunxiang Lin Benshun Zhang Duanfeng Han 《哈尔滨工程大学学报(英文版)》 2026年第1期122-135,共14页
Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The t... Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates. 展开更多
关键词 Marine thin plate Welding deformation Numerical simulation Temperature gradient-thermal strain method Shell element
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Carbon Footprint and Economic Analysis of LNG-fueled Fishing Vessel Using Real Engine Performance Simulation
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作者 Momir Sjerić Maja Perčić +1 位作者 Ivana Jovanović Nikola Vladimir 《哈尔滨工程大学学报(英文版)》 2026年第1期259-276,共18页
Analysis of the environmental and economic performance of fishing vessels has received limited attention compared with other ship types despite their notable contribution to global greenhouse gas(GHG)emissions.This st... Analysis of the environmental and economic performance of fishing vessels has received limited attention compared with other ship types despite their notable contribution to global greenhouse gas(GHG)emissions.This study evaluates the carbon footprint(CF)and economic viability of a liquefied natural gas(LNG)-fueled fishing vessel,using real engine operation simulations to provide precise and dynamic evaluation of fuel consumption and GHG emissions.Operational profiles are obtained through the utilization of onboard monitoring systems,whereas engine performance is simulated using the 1D/0D AVL Boost^(TM)model.Life cycle assessment(LCA)is conducted to quantify the environmental impact,whereas life cycle cost assessment(LCCA)is performed to analyze the profitability of LNG as an alternative fuel.The potential impact of the future fuel price uncertainties is addressed using Monte Carlo simulations.The LCA findings indicate that LNG has the potential to reduce the CF of the vessel by 14%to 16%,in comparison to a diesel power system configuration that serves as the baseline scenario.The LCCA results further indicate that the total cost of an LNG-powered ship is lower by 9.5%-13.8%,depending on the share of LNG and pilot fuels.This finding highlights the potential of LNG to produce considerable environmental benefits while addressing economic challenges under diverse operational and fuel price conditions. 展开更多
关键词 1D/0D simulation Carbon footprint Fishing vessels Life cycle assessment Life cycle cost assessment Liquefied natural gas
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Do Higher Horizontal Resolution Models Perform Better?
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作者 Shoji KUSUNOKI 《Advances in Atmospheric Sciences》 2026年第1期259-262,共4页
Climate model prediction has been improved by enhancing model resolution as well as the implementation of sophisticated physical parameterization and refinement of data assimilation systems[section 6.1 in Wang et al.(... Climate model prediction has been improved by enhancing model resolution as well as the implementation of sophisticated physical parameterization and refinement of data assimilation systems[section 6.1 in Wang et al.(2025)].In relation to seasonal forecasting and climate projection in the East Asian summer monsoon season,proper simulation of the seasonal migration of rain bands by models is a challenging and limiting factor[section 7.1 in Wang et al.(2025)]. 展开更多
关键词 enhancing model resolution refinement data assimilation systems section climate model climate projection higher horizontal resolution seasonal forecasting simulation seasonal migration rain bands model resolution
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基于Plant Simulation的装配生产线规划方法 被引量:1
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作者 陈光霞 《机械管理开发》 2025年第3期278-280,共3页
在工厂进行智能化改造或新建厂时,为节约开发成本,提高开发效率,必须进行工厂装配线规划。论述了利用Plant Simulation工厂仿真软件进行装配线规划的具体方法与过程,对规划过程中的功能模型的建立、装配过程的制定、Petri图及建模仿真... 在工厂进行智能化改造或新建厂时,为节约开发成本,提高开发效率,必须进行工厂装配线规划。论述了利用Plant Simulation工厂仿真软件进行装配线规划的具体方法与过程,对规划过程中的功能模型的建立、装配过程的制定、Petri图及建模仿真进行了分析描述,并利用仿真软件对所建立的装配线模型进行相关分析,利用智能工厂装配线仿真规划方法可以提高规划效率,节约规划成本,并为数字化工厂建设与数字孪生的应用提供了基础。 展开更多
关键词 智能制造 Plant Simulation 装配线规划
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齐套约束下二维排样和生产调度仿真优化研究 被引量:1
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作者 郭志喜 袁逸萍 +1 位作者 毛军 巴智勇 《机械设计与制造》 北大核心 2025年第4期246-249,共4页
从纺机制造企业的钣金生产车间中抽象出一类具有齐套性约束的二维排样和生产调度优化的双阶段问题。为解决此问题,提出一种行之有效的解决方法。该方法首先基于钣金件工艺特征设计出二维排样的优先规则;然后考虑齐套性约束的情况下,基... 从纺机制造企业的钣金生产车间中抽象出一类具有齐套性约束的二维排样和生产调度优化的双阶段问题。为解决此问题,提出一种行之有效的解决方法。该方法首先基于钣金件工艺特征设计出二维排样的优先规则;然后考虑齐套性约束的情况下,基于剩余矩形算法设计出一种适用该情形下的快速二维排样算法;最后应用遗传算法优化排样出的下料任务。通过该方法,减少钣金件后续焊接阶段的等待时间,缩短钣金件的生产周期,并通过Plant Simulation软件进行实例仿真,验证该方法的有效性。 展开更多
关键词 钣金生产车间 剩余矩形算法 齐套性约束 二维排样 Plant Simulation 遗传算法
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基于Plant Simulation的双离合器装配线仿真优化 被引量:1
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作者 江涛 刘雪梅 《农业装备与车辆工程》 2025年第6期97-102,共6页
在工程项目制定后,通过搭建仿真模型,对项目方案进行分析评估、优化与改进,有助于解决实际工程项目可能出现的问题,减少人力物力浪费,提高优化效率。以某企业DC300双离合器装配线为研究对象,结合装配工艺流程,利用仿真软件Plant Simulat... 在工程项目制定后,通过搭建仿真模型,对项目方案进行分析评估、优化与改进,有助于解决实际工程项目可能出现的问题,减少人力物力浪费,提高优化效率。以某企业DC300双离合器装配线为研究对象,结合装配工艺流程,利用仿真软件Plant Simulation构建装配线仿真模型,并进行装配线运行过程仿真。通过对生产线节拍、设备利用率等相关数据进行分析评估,找出生产线的瓶颈工位,通过工艺结构调整,实现了生产线节拍的优化与改善,达到了生产要求指标。同时进行了多组仿真实验,完成了托盘数量的优化。 展开更多
关键词 Plant Simulation 双离合器 装配线
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基于Plant Simulation仿真技术的装配生产线优化研究 被引量:1
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作者 崔俊杰 马臻 郭海青 《南方农机》 2025年第2期145-149,共5页
【目的】优化装备生产线,缩短产品交付周期。【方法】基于Plant Simulation仿真技术,对装配生产线进行建模、编程、仿真、分析和优化,有效计算产品产量和成本,识别并优化装配生产线的瓶颈工位。【结果】优化后的三维产线仿真模型产量增... 【目的】优化装备生产线,缩短产品交付周期。【方法】基于Plant Simulation仿真技术,对装配生产线进行建模、编程、仿真、分析和优化,有效计算产品产量和成本,识别并优化装配生产线的瓶颈工位。【结果】优化后的三维产线仿真模型产量增幅接近10%,生产效率明显提升。【结论】通过将智能制造技能竞赛和科研教学活动相结合,能够凝练总结竞赛内容,促使教师紧盯前沿知识,创新改革教学内容,实现以赛促教、以赛促学、以赛促改、以赛促建的多重目标。 展开更多
关键词 Plant Simulation仿真技术 生产优化 瓶颈工位
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Effects of mesoscale gravity waves on sporadic E simulated by a one-dimensional dynamic model 被引量:1
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作者 Xu Zhou ZeZhong Li +1 位作者 XinAn Yue LiBo Liu 《Earth and Planetary Physics》 EI CAS 2025年第1期1-9,共9页
In addition to being driven by tidal winds,the sporadic E(Es)layers are modulated by gravity waves(GWs),although the effects are not yet comprehensively understood.In this article,we discuss the effects of mesoscale G... In addition to being driven by tidal winds,the sporadic E(Es)layers are modulated by gravity waves(GWs),although the effects are not yet comprehensively understood.In this article,we discuss the effects of mesoscale GWs on the Es layers determined by using a newly developed model,MISE-1D(one-dimensional Model of Ionospheric Sporadic E),with low numerical dissipation and high resolution.Driven by the wind fields resolved by the high-resolution version of the Whole Atmosphere Community Climate Model with thermosphere and ionosphere extension(WACCM-X),the MISE-1D simulation revealed that GWs significantly influence the evolution of the Es layer above 100 km but have a very limited effect at lower altitudes.The effects of GWs are diverse and complex,generally including the generation of fluctuating wavelike structures on the Es layer with frequencies similar to those of the GWs.The mesoscale GWs can also cause increases in the density of Es layers,or they can disperse or diffuse the Es layers and increase their thickness.In addition,the presence of GWs is a key factor in sustaining the Es layers in some cases. 展开更多
关键词 sporadic E ion tidal layer gravity waves numerical simulation
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基于Plant Simulation的产线车辆调度问题
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作者 刘浩然 刘松凯 陈斌 《科学技术与工程》 北大核心 2025年第6期2406-2418,共13页
随着“中国制造2025计划”的进行,军工工业要推行产线无人化,而自动引导车(automated guided vehicle,AGV)作为全自动化生产线的主要物流载体,其调度的优劣直接决定了整个产线的产能和效率。由于军工场所对于安全性的要求,无法采用无线... 随着“中国制造2025计划”的进行,军工工业要推行产线无人化,而自动引导车(automated guided vehicle,AGV)作为全自动化生产线的主要物流载体,其调度的优劣直接决定了整个产线的产能和效率。由于军工场所对于安全性的要求,无法采用无线通信等手段,只能采用点对点的光通讯方式,这也使得AGV通讯的实时性变差。基于Plant Simulation软件,建立了仿真系统模型,打通了该物流仿真软件与现场控制器的实时数据交互通道,实现了仿真系统与现实同步运行,完成了物流仿真软件与现场控制器的无缝连接,有效地解决了军工工业没有无线造成AGV调度实时性差的难题。实验证明,这种方法有效地简化了调度系统的编写难度,并使系统整体的实时性能提高了0.058 s。与传统方法相比,编写时间缩短了9.7倍,调试时间更缩短了22倍。为军工产线实现全自动化奠定基础,并为在危险场所使用脉动生产线提供技术支持。 展开更多
关键词 AGV调度 Plant Simulation 离散仿真 实时性 智能调度
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Microstructure Analysis of TC4/Al 6063/Al 7075 Explosive Welded Composite Plate via Multi-scale Simulation and Experiment 被引量:1
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作者 Zhou Jianan Luo Ning +3 位作者 Liang Hanliang Chen Jinhua Liu Zhibing Zhou Xiaohong 《稀有金属材料与工程》 北大核心 2025年第1期27-38,共12页
Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer ... Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces. 展开更多
关键词 TC4/Al 6063/Al 7075 composite plate explosive welding microstructure analysis multi-scale simulation
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永磁外转子提升机复合滑模控制系统联合仿真分析
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作者 张泰广 吴娟 《煤炭工程》 北大核心 2025年第9期217-224,共8页
为了改善永磁外转子提升机的速度控制性能和对负载扰动变化的鲁棒性能,提出了基于改进扰动补偿的滑模控制器和正弦切换的滑模扰动观测器结合的复合滑模控制方法,对负载变化实时观测,将观测值融入到了控制中,提高了在负载突变时的动态响... 为了改善永磁外转子提升机的速度控制性能和对负载扰动变化的鲁棒性能,提出了基于改进扰动补偿的滑模控制器和正弦切换的滑模扰动观测器结合的复合滑模控制方法,对负载变化实时观测,将观测值融入到了控制中,提高了在负载突变时的动态响应能力。之后利用Simulation X建立了永磁外转子提升机多体动力学负载模型进行联合仿真,研究了永磁外转子提升机在多种工况下的动力学特性。联合仿真结果表明,负载观测器能够准确的观测负载变化并对扰动值进行补偿,所设计的复合滑模控制系统相比传统滑模控制具有更好的动态性能,基于复合滑模控制策略的永磁外转子提升机能够满足不同工况下的重载平稳运行。 展开更多
关键词 低速大惯量 永磁外转子提升机 改进滑模控制 滑模扰动观测器 Simulation X
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基于Solidworks Flow Simulation的换热器翅片形状对换热量影响研究
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作者 张蓬菲 李俊 +2 位作者 孙丽婷 张慧跃 张宇 《山东化工》 2025年第7期205-209,共5页
利用Solidworks Flow Simulation软件,对不同翅片形状的翅片管式换热器进行数值模拟研究,探讨了在相同翅片面积、不考虑翅片厚度的前提下,翅片形状分别为正三角形、正方形、正六边形、正八边形、圆形时换热量的差异。通过建立不同翅片... 利用Solidworks Flow Simulation软件,对不同翅片形状的翅片管式换热器进行数值模拟研究,探讨了在相同翅片面积、不考虑翅片厚度的前提下,翅片形状分别为正三角形、正方形、正六边形、正八边形、圆形时换热量的差异。通过建立不同翅片形状的翅片管式换热器三维模型,设定合理的边界条件和物理属性,在保证其他所有物理参数、材料属性保持不变的前提下,分析了不同翅片形状的翅片管式换热器的热传递过程,计算出热交换系数、热通量、壁面温度、流体平均温度等数值,从而总结换热量的差异,归纳出翅片形状带给换热量的影响。研究表明,翅片形状对换热器的换热量有显著影响,若翅片形状为边数更多的正多边形,即翅片更接近于圆形,则换热量更小。换热量趋于稳态后,通过提取相同迭代次数区间的换热量数值,计算区间内换热量数值方差,发现三角形至六边形换热稳定性渐变稳定,从六边形至圆形稳定性逐渐降低。此研究为翅片管式换热器设计优化提供了理论依据。 展开更多
关键词 翅片管式换热器 翅片形状 Solidworks Flow Simulation 换热量 CFD 数值模拟
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Predictability Study of Weather and Climate Events Related to Artificial Intelligence Models 被引量:4
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作者 Mu MU Bo QIN Guokun DAI 《Advances in Atmospheric Sciences》 2025年第1期1-8,共8页
Conducting predictability studies is essential for tracing the source of forecast errors,which not only leads to the improvement of observation and forecasting systems,but also enhances the understanding of weather an... Conducting predictability studies is essential for tracing the source of forecast errors,which not only leads to the improvement of observation and forecasting systems,but also enhances the understanding of weather and climate phenomena.In the past few decades,dynamical numerical models have been the primary tools for predictability studies,achieving significant progress.Nowadays,with the advances in artificial intelligence(AI)techniques and accumulations of vast meteorological data,modeling weather and climate events using modern data-driven approaches is becoming trendy,where FourCastNet,Pangu-Weather,and GraphCast are successful pioneers.In this perspective article,we suggest AI models should not be limited to forecasting but be expanded to predictability studies,leveraging AI's advantages of high efficiency and self-contained optimization modules.To this end,we first remark that AI models should possess high simulation capability with fine spatiotemporal resolution for two kinds of predictability studies.AI models with high simulation capabilities comparable to numerical models can be considered to provide solutions to partial differential equations in a data-driven way.Then,we highlight several specific predictability issues with well-determined nonlinear optimization formulizations,which can be well-studied using AI models,holding significant scientific value.In addition,we advocate for the incorporation of AI models into the synergistic cycle of the cognition–observation–model paradigm.Comprehensive predictability studies have the potential to transform“big data”to“big and better data”and shift the focus from“AI for forecasts”to“AI for science”,ultimately advancing the development of the atmospheric and oceanic sciences. 展开更多
关键词 PREDICTABILITY artificial intelligence models simulation and forecasting nonlinear optimization cognition–observation–model paradigm
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Elucidating the process mechanism in Mg-to-Al friction stir lap welding enhanced by ultrasonic vibration 被引量:3
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作者 Ming Zhai Lei Shi ChuanSong Wu 《Journal of Magnesium and Alloys》 2025年第1期338-355,共18页
The composite structures/components made by friction stir lap welding(FSLW)of Mg alloy sheet and Al alloy sheet are of wide application potentials in the manufacturing sector of transportation vehicles.To further impr... The composite structures/components made by friction stir lap welding(FSLW)of Mg alloy sheet and Al alloy sheet are of wide application potentials in the manufacturing sector of transportation vehicles.To further improve the joint quality,the ultrasonic vibration(UV)is exerted in FSLW,and the UV enhanced FSLW(UVeFSLW)was developed for making Mg-to-Al dissimilar joints.The numerical analysis and experimental investigation were combined to study the process mechanism in Mg/Al UVeFSLW.An equation related to the temperature and strain rate was derived to calculate the grain size at different locations of the weld nugget zone,and the effect of grain size distribution on the threshold thermal stress was included,so that the prediction accuracy of flow stress was further improved.With such modified constitutive equation,the numerical simulation was conducted to compare the heat generation,temperature profiles and material flow behaviors in Mg/Al UVeFSLW/FSLW processes.It was found that the exerted UV decreased the temperature at two checking points on the tool/workpiece interface from 707/671 K in FSLW to 689/660 K in UVeFSLW,which suppressed the IMCs thickness at Mg-Al interface from 1.7μm in FSLW to 1.1μm in UVeFSLW.The exerted UV increased the horizontal materials flow ability,and decreased the upward flow ability,which resulted in the increase of effective sheet thickness/effective lap width from 2.01/3.70 mm in FSLW to 2.04/4.84 mm in UVeFSLW.Therefore,the ultrasonic vibration improved the tensile shear strength of Mg-to-Al lap joints by 18%. 展开更多
关键词 Friction stir lap welding Mg-to-Al dissimilar alloys Ultrasonic vibration Numerical simulation Experimental investigation
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Prediction of microstructure evolution of ZK61 alloy during hot spinning by internal state variable model 被引量:2
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作者 Jin-qi PAN Wen-cong ZHANG +3 位作者 Jian-lei YANG Song-hui WANG Yong WU Huan LI 《Transactions of Nonferrous Metals Society of China》 2025年第1期126-142,共17页
An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of t... An internal state variable(ISV)model was established according to the experimental results of hot plane strain compression(PSC)to predict the microstructure evolution during hot spinning of ZK61 alloy.The effects of the internal variables were considered in this ISV model,and the parameters were optimized by genetic algorithm.After validation,the ISV model was used to simulate the evolution of grain size(GS)and dynamic recrystallization(DRX)fraction during hot spinning via Abaqus and its subroutine Vumat.By comparing the simulated results with the experimental results,the application of the ISV model was proven to be reliable.Meanwhile,the strength of the thin-walled spun ZK61 tube increased from 303 to 334 MPa due to grain refinement by DRX and texture strengthening.Besides,some ultrafine grains(0.5μm)that played an important role in mechanical properties were formed due to the proliferation,movement,and entanglement of dislocations during the spinning process. 展开更多
关键词 internal state variable model hot spinning ZK61 alloy finite element simulation texture evolution
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Atomic-scale insights into microscopic mechanisms of grain boundary segregation in Al−Cu alloys 被引量:1
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作者 Xiong SHUAI Hong MAO +2 位作者 Sai TANG Yi KONG Yong DU 《Transactions of Nonferrous Metals Society of China》 2025年第1期1-12,共12页
This study aims to clarify the mechanisms for the grain boundary(GB)segregation through investigating the absorption of excess solute atoms at GBs in Al−Cu alloys by using the hybrid molecular dynamics/Monte Carlo sim... This study aims to clarify the mechanisms for the grain boundary(GB)segregation through investigating the absorption of excess solute atoms at GBs in Al−Cu alloys by using the hybrid molecular dynamics/Monte Carlo simulations.Two segregation mechanisms,substitutional and interstitial mechanisms,are observed.The intergranular defects,including dislocations,steps and vacancies,and the intervals in structural units are conductive to the prevalence of interstitial mechanism.And substitutional mechanism is favored by the highly ordered twin GBs.Furthermore,the two mechanisms affect the GB structure differently.It is quantified that interstitial mechanism is less destructive to GB structure than substitutional one,and often leads to a segregation level being up to about 6 times higher than the latter.These findings contribute to atomic scale insights into the microscopic mechanisms about how solute atoms are absorbed by GB structures,and clarify the correlation among intergranular structures,segregation mechanisms and kinetics. 展开更多
关键词 grain boundaries segregation Al−Cu alloy intergranular structure molecular dynamics simulation Monte Carlo simulation
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