Numerical simulation of enhanced fluid flow characteristics in a three-stage double-stirring extraction tank was conducted with the coupling of an Eulerian multiphase flow model and a Morsi-Alexander interphase drag f...Numerical simulation of enhanced fluid flow characteristics in a three-stage double-stirring extraction tank was conducted with the coupling of an Eulerian multiphase flow model and a Morsi-Alexander interphase drag force model. Results show that the addition of a stirring device into the settler can efficiently reduce the volume fraction of out-of-phase impurity in the outlet, and accelerate the settling separation of oil-water mixture. Such addition can also effectively break down the oil-water-wrapped liquid droplets coming from the mixer, inhibit reflux from the outlet, and improve the oil-water separation. The addition of a stirring device induces ignorable power consumption compared with that by the mixer, and can thus facilitate the commercialized promotion of this novel equipment.展开更多
Conventionally, multiple reference frame(MRF) method and sliding mesh(SM) method are used in the simulation of stirred tanks, however, both methods have limitations. In this study, a hybrid immersed-boundary(IB)techni...Conventionally, multiple reference frame(MRF) method and sliding mesh(SM) method are used in the simulation of stirred tanks, however, both methods have limitations. In this study, a hybrid immersed-boundary(IB)technique is developed in a finite difference context for the numerical simulation of stirred tanks. IBs based on Lagrangian markers and solid volume fractions are used for moving and stationary boundaries, respectively, to achieve optimal efficiency and accuracy. To cope with the high computational cost in the simulation of stirred tanks, the technique is implemented on computers with hybrid architecture where central processing units(CPUs) and graphics processing units(GPUs) are used together. The accuracy and efficiency of the present technique are first demonstrated in a relatively simple case, and then the technique is applied to the simulation of turbulent flow in a Rushton stirred tank with large eddy simulation(LES). Finally the proposed methodology is coupled with discrete element method(DEM) to accomplish particle-resolved simulation of solid suspensions in small stirred tanks. It demonstrates that the proposed methodology is a promising tool in simulating turbulent flow in stirred tanks with complex geometries.展开更多
Particle suspension characteristics are predicted computationally in a stirred tank driven by a Smith turbine. In order to verify the hydrodynamic model and numerical method, the predicted power number and flow patter...Particle suspension characteristics are predicted computationally in a stirred tank driven by a Smith turbine. In order to verify the hydrodynamic model and numerical method, the predicted power number and flow pattern are compared with designed values and simulated results from the literature, respectively. The effects of particle density, particle diameter, liquid viscosity and initial solid loading on particle suspension behavior are investigated by using the Eulerian-Eulerian two-fluid model and the standard k-ε turbulence model. The results indicate that solid concentration distribution depends on the flow field in the stirred tank. Higher particle density or larger particle size results in less homogenous distribution of solid particles in the tank. Increasing initial solid loading has an adverse impact on the homogeneous suspension of solid particles in a low-viscosity liquid, whilst more uniform particle distribution is found in a high-viscosity liquid.展开更多
The hydrodynamics of suspension of solids in liquids are critical to the design and performance of stirred tanks as mixing systems. Modelling a multiphase stirred tank at a high solids concentration is complex owing t...The hydrodynamics of suspension of solids in liquids are critical to the design and performance of stirred tanks as mixing systems. Modelling a multiphase stirred tank at a high solids concentration is complex owing to particle-particle and particle-wall interactions which are generally neglected at low concentra- tions. Most models do not consider such interactions and deviate significantly from experimental data. Furthermore, drag force, turbulence and turbulent dispersion play a crucial role and need to be precisely known in predicting local hydrodynamics. Therefore, critical factors such as the modelling approach, drag, dispersion, coefficient of restitution and turbulence are examined and discussed exhaustively in this paper. The Euler-Euler approach with kinetic theory of granular flow, Syamlal-O＇Brien drag model and Reynolds stress turbulence model provide realistic predictions for such systems. The contribution of the turbulent dispersion force in improving the prediction is marginal but cannot be neglected at low solids volume fractions. Inferences drawn from the study and the finalised models will be instrumen- tal in accurately simulating the solids suspension in stirred tanks for a wide range of conditions. These models can be used in simulations to obtain precise results needed for an in-depth understanding of hydrodynamics in stirred tanks.展开更多
基金financially supported by the National 863 Plan(2010AA03A405and 2012AA062303)+4 种基金the National 973 Plan(2012CBA01205)the National Natural Science Foundation of China(U120227451204040)the National Science and Technology Support Program(2012BAE01B02)the Fundamental Research Funds for the Central Universities(N130702001 and N130607001)
文摘Numerical simulation of enhanced fluid flow characteristics in a three-stage double-stirring extraction tank was conducted with the coupling of an Eulerian multiphase flow model and a Morsi-Alexander interphase drag force model. Results show that the addition of a stirring device into the settler can efficiently reduce the volume fraction of out-of-phase impurity in the outlet, and accelerate the settling separation of oil-water mixture. Such addition can also effectively break down the oil-water-wrapped liquid droplets coming from the mixer, inhibit reflux from the outlet, and improve the oil-water separation. The addition of a stirring device induces ignorable power consumption compared with that by the mixer, and can thus facilitate the commercialized promotion of this novel equipment.
基金Supported by the National Natural Science Foundation of China(21225628,51106168,11272312)the“Strategic Priority Research Program”of the Chinese Academy of Sciences(XDA07080000)
文摘Conventionally, multiple reference frame(MRF) method and sliding mesh(SM) method are used in the simulation of stirred tanks, however, both methods have limitations. In this study, a hybrid immersed-boundary(IB)technique is developed in a finite difference context for the numerical simulation of stirred tanks. IBs based on Lagrangian markers and solid volume fractions are used for moving and stationary boundaries, respectively, to achieve optimal efficiency and accuracy. To cope with the high computational cost in the simulation of stirred tanks, the technique is implemented on computers with hybrid architecture where central processing units(CPUs) and graphics processing units(GPUs) are used together. The accuracy and efficiency of the present technique are first demonstrated in a relatively simple case, and then the technique is applied to the simulation of turbulent flow in a Rushton stirred tank with large eddy simulation(LES). Finally the proposed methodology is coupled with discrete element method(DEM) to accomplish particle-resolved simulation of solid suspensions in small stirred tanks. It demonstrates that the proposed methodology is a promising tool in simulating turbulent flow in stirred tanks with complex geometries.
基金Financial support from National Natural Science Foundationof China(20976191 and 51025624)Program for New Century Excellent Talents in University(NCET-09-0342)111 Project(B12034)
文摘Particle suspension characteristics are predicted computationally in a stirred tank driven by a Smith turbine. In order to verify the hydrodynamic model and numerical method, the predicted power number and flow pattern are compared with designed values and simulated results from the literature, respectively. The effects of particle density, particle diameter, liquid viscosity and initial solid loading on particle suspension behavior are investigated by using the Eulerian-Eulerian two-fluid model and the standard k-ε turbulence model. The results indicate that solid concentration distribution depends on the flow field in the stirred tank. Higher particle density or larger particle size results in less homogenous distribution of solid particles in the tank. Increasing initial solid loading has an adverse impact on the homogeneous suspension of solid particles in a low-viscosity liquid, whilst more uniform particle distribution is found in a high-viscosity liquid.
文摘The hydrodynamics of suspension of solids in liquids are critical to the design and performance of stirred tanks as mixing systems. Modelling a multiphase stirred tank at a high solids concentration is complex owing to particle-particle and particle-wall interactions which are generally neglected at low concentra- tions. Most models do not consider such interactions and deviate significantly from experimental data. Furthermore, drag force, turbulence and turbulent dispersion play a crucial role and need to be precisely known in predicting local hydrodynamics. Therefore, critical factors such as the modelling approach, drag, dispersion, coefficient of restitution and turbulence are examined and discussed exhaustively in this paper. The Euler-Euler approach with kinetic theory of granular flow, Syamlal-O＇Brien drag model and Reynolds stress turbulence model provide realistic predictions for such systems. The contribution of the turbulent dispersion force in improving the prediction is marginal but cannot be neglected at low solids volume fractions. Inferences drawn from the study and the finalised models will be instrumen- tal in accurately simulating the solids suspension in stirred tanks for a wide range of conditions. These models can be used in simulations to obtain precise results needed for an in-depth understanding of hydrodynamics in stirred tanks.
