A three-dimensional turbulent flow through an entire centrifugal pump is simulated using k-ε turbulence model modified by rotation and curvature, SIMPLEC method and body-fitted coordinate. The velocity and pressure f...A three-dimensional turbulent flow through an entire centrifugal pump is simulated using k-ε turbulence model modified by rotation and curvature, SIMPLEC method and body-fitted coordinate. The velocity and pressure fields are obtained for the pump under various working conditions, which is used to predict the head and hydraulic efficiency of the pump, and the results correspond well with the measured values. The calculation results indicate that the pressure is higher on the pressure side than that on the suction side of the blade; The relative velocity on the suction side gradually decreases from the impeller inlet to the outlet, while increases on the pressure side, it finally results in the lower relative velocity on the suction side and the higher one on the pressure side at the impeller outlet; The impeller flow field is asymmetric, i.e. the velocity and pressure fields arc totally different among all channels in the impeller; In the volute, the static pressure gradually increases with the flow route, and a large pressure gratitude occurs in the tongue; Secondary flow exists in the rear part of the spiral.展开更多
The dynamics differential equations are constructed, and the initial conditions are also given. Simulation shows the following conclusions： The water pressure in cylinder has great instantaneous pulsation and phase s...The dynamics differential equations are constructed, and the initial conditions are also given. Simulation shows the following conclusions： The water pressure in cylinder has great instantaneous pulsation and phase step when outlet valve or inlet valve opens, but is more gently in other time; The volume efficiency is influenced by the output pressure slightly, and decreases as the working rotational speed increases; When the inherent frequency of the valves is integer multiple of the working frequency, the volume efficiency of system will decrease evidently.展开更多
The flow of pulp fiber suspensions with a consistency below 5% through a pump falls into the turbulent region. The 2-phase 3D turbulent flow of the mixture is simulated in the hydraulic components composed by suction ...The flow of pulp fiber suspensions with a consistency below 5% through a pump falls into the turbulent region. The 2-phase 3D turbulent flow of the mixture is simulated in the hydraulic components composed by suction chamber, front board, semi-impeller and volute casing for the first time. The pseudo-fluid model and the k-ε turbulent model are modified. Phase coupled SIMPLE algorithm is applied to make pressure-velocity correction equation. Based on the results of the numerical simulation, the distribution of velocity, pressure and density of liquid and particle phase are compared and analyzed. The flow analysis in the tip between front board and impeller is emphasized, which reflects the advantage of semi-open impeller when it transports 2-phase medium. This calculation result will be helpful for the design of pump impeller and the establishment of design method of centrifugal stock pump.展开更多
The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation...The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time展开更多
In order to evaluate the effects of mesh generation techniques and grid convergence on pump performance in centrifugal pump model, three widely used mesh styles including structured hexahedral, unstructured tetrahedra...In order to evaluate the effects of mesh generation techniques and grid convergence on pump performance in centrifugal pump model, three widely used mesh styles including structured hexahedral, unstructured tetrahedral and hybrid prismatic/tetrahedral meshes were generated for a centrifugal pump model. And quantitative grid convergence was assessed based on a grid convergence index(GCI), which accounts for the degree of grid refinement. The structured, unstructured or hybrid meshes are found to have certain difference for velocity distributions in impeller with the change of grid cell number. And the simulation results have errors to different degrees compared with experimental data. The GCI-value for structured meshes calculated is lower than that for the unstructured and hybrid meshes. Meanwhile, the structured meshes are observed to get more vortexes in impeller passage.Nevertheless, the hybrid meshes are found to have larger low-velocity area at outlet and more secondary vortexes at a specified location than structured meshes and unstructured meshes.展开更多
A real-time operating system （RTOS）, also named OS, is designed based on the hardware platform of MC68376, and is implemented in the electronic control system for unit pump in diesel engine. A parallel and time-base...A real-time operating system （RTOS）, also named OS, is designed based on the hardware platform of MC68376, and is implemented in the electronic control system for unit pump in diesel engine. A parallel and time-based task division method is introduced and the multi-task software architecture is built in the software system for electronic unit pump （EUP） system. The V-model software development process is used to control algorithm of each task. The simulation results of the hardware-in-the-loop simulation system （HILSS） and the engine experimental results show that the OS is an efficient real-time kernel, and can meet the real-time demands of EUP system; The built multi-task software system is real-time, determinate and reliable. V-model development is a good development process of control algorithms for EUP system, the control precision of control system can be ensured, and the development cycle and cost are also decreased.展开更多
Numerical simulation of 3-D inner flow between Up-stream Pumping Mechanical Face Seals （UPMFS） faces was initially done by CFD software, which made the flow visualization come true. Simulation results directly disco...Numerical simulation of 3-D inner flow between Up-stream Pumping Mechanical Face Seals （UPMFS） faces was initially done by CFD software, which made the flow visualization come true. Simulation results directly discover the action of hydrodynamic lubrication, and by comparison with that of Conventional Mechanic Face Seals （CMFS）, the advantage over bigger bearing capability, less friction and much less leakage are explained clearly. Otherwise there are also some different ideas and results from precedent analysis and computational research results： dynamic and static pressure profiles can be obtained respectively instead of the analytic total pressure distribution only, pressure distribution is nonlinear, while always be solved as linear, lower pressure is observed at the area of inner diameter caused by the grooves, but its possible cavitations effects to the performance of UPMFS still need further study.展开更多
The large eddy simulation（LES） of the flow characteristics in an annular jet pump（AJP） is conducted, and the flow characteristics are systematically analyzed from both time-averaged and instantaneous aspects. The ...The large eddy simulation（LES） of the flow characteristics in an annular jet pump（AJP） is conducted, and the flow characteristics are systematically analyzed from both time-averaged and instantaneous aspects. The jet expansion, the velocity distribution and the energy are considered to analyze the time-averaged evolution of the flow field in the AJP. The transient flow characteristics can also be acquired from the analysis of the turbulence intensity and the Reynolds stress. The simulation demonstrates that in the time-averaged characteristics, the potential cores increase linearly with the increase of the flow ratio. With the flow development, the jet half-width gradually increases and the residual energy coefficient decreases. Compared with the distribution of the time-averaged axial velocity, that of the instantaneous velocity is more complex and disorderly. The high intensity of the axial turbulence mainly occurs in the mixing layer and the near-wall regions of the diffuser. The annular distribution of the Reynolds stress is mainly in the mixing layer and the recirculation region. There is a low-stress zone between the mixing layer and the high-stress region in the wall-boundary layer. The intensity of the spanwise vortexes is larger than that of the streamwise vortexes, and therefore, the former make greater contribution to the total vorticity. This research provides a better understanding of the flow characteristics in the AJP.展开更多
In order to cool computer chip efficiently with the least noise, a single phase water-cooling radiator for computer chip driven by piezoelectric pump with two parallel-connection chambers is developed. The structure a...In order to cool computer chip efficiently with the least noise, a single phase water-cooling radiator for computer chip driven by piezoelectric pump with two parallel-connection chambers is developed. The structure and work principle of this radiator is described. Material, processing method and design principles of whole radiator are also explained. Finite element analysis （FEA） software, ANSYS, is used to simulate the heat distribution in the radiator. Testing equipments for water-cooling radiator are also listed. By experimental tests, influences of flowrate inside the cooling system and fan on chip cooling are explicated. This water-cooling radiator is proved more efficient than current air-cooling radiator with comparison experiments. During cooling the heater which simulates the working of computer chip with different power, the water-cooling radiator needs shorter time to reach lower steady temperatures than current air-cooling radiator.展开更多
The hydraulic force on the reversible pump turbine might cause serious problems（e.g., the abnormal stops due to large vibrations of the machine）, affecting the safe operations of the pumped energy storage power plan...The hydraulic force on the reversible pump turbine might cause serious problems（e.g., the abnormal stops due to large vibrations of the machine）, affecting the safe operations of the pumped energy storage power plants. In the present paper, the hydraulic force on the impeller of a model reversible pump turbine is quantitatively investigated through numerical simulations. It is found that both the amplitude of the force and its dominant components strongly depend on the operating conditions（e.g., the turbine mode, the runaway mode and the turbine brake mode） and the guide vane openings. For example, the axial force parallel with the shaft is prominent in the turbine mode while the force perpendicular to the shaft is the dominant near the runaway and the turbine brake modes. The physical origins of the hydraulic force are further revealed by the analysis of the fluid states inside the impeller.展开更多
To increase the efficiency and reliability of the thermodynamics analysis of the hydraulic system, the method based on pseudo-bond graph is introduced. According to the working mechanism of hydraulic components, they ...To increase the efficiency and reliability of the thermodynamics analysis of the hydraulic system, the method based on pseudo-bond graph is introduced. According to the working mechanism of hydraulic components, they can be separated into two categories: capacitive components and resistive components. Then, the thermal-hydraulic pseudo-bond graphs of capacitive C element and resistance R element were developed, based on the conservation of mass and energy. Subsequently, the connection rule for the pseudo-bond graph elements and the method to construct the complete thermal-hydraulic system model were proposed. On the basis of heat transfer analysis of a typical hydraulic circuit containing a piston pump, the lumped parameter mathematical model of the system was given. The good agreement between the simulation results and experimental data demonstrates the validity of the modeling method.展开更多
On the basis of considering electrochemical reactions and collision relations in detail, a direct numerical simulation model of a helicon plasma discharge with three-dimensional two-fluid equations was employed to stu...On the basis of considering electrochemical reactions and collision relations in detail, a direct numerical simulation model of a helicon plasma discharge with three-dimensional two-fluid equations was employed to study the characteristics of the temporal evolution of particle density and electron temperature. With the assumption of weak ionization, the Maxwell equations coupled with the plasma parameters were directly solved in the whole computational domain. All of the partial differential equations were solved by the finite element solver in COMSOL Multiphysics^（TM） with a fully coupled method. In this work, the numerical cases were calculated with an Ar working medium and a Shoji-type antenna. The numerical results indicate that there exist two distinct modes of temporal evolution of the electron and ground atom density, which can be explained by the ion pumping effect. The evolution of the electron temperature is controlled by two schemes： electromagnetic wave heating and particle collision cooling. The high RF power results in a high peak electron temperature while the high gas pressure leads to a low steady temperature. In addition, an OES experiment using nine Ar I lines was conducted using a modified CR model to verify the validity of the results by simulation, showing that the trends of temporal evolution of electron density and temperature are well consistent with the numerically simulated ones.展开更多
The influences of the four different surface dipole sources in a centrifugal pump on the acoustic calculating accuracy are studied in this paper, by using the CFD combined with the Lighthill acoustic analogy methods. ...The influences of the four different surface dipole sources in a centrifugal pump on the acoustic calculating accuracy are studied in this paper, by using the CFD combined with the Lighthill acoustic analogy methods. Firstly, the unsteady flow in the pump is solved based on the large eddy simulation method and the pressure pulsations on the four different surfaces are obtained. The four surfaces include the volute surface, the discharge pipe surface, the inner surface of the pump cavity, and the interfaces between the impeller and the stationary parts as well as the outer surface of the impeller. Then, the software Sysnoise is employed to interpolate the pressure fluctuations onto the corresponding surfaces of the acoustic model. The Fast Fourier Transform with a Hanning window is used to analyze the pressure fluctuations and transform them into the surface dipole sources. The direct boundary element method is applied to calculate the noise radiated from the dipole sources. And the predicted sound pressure level is compared with the experimental data. The results show that the pressure fluctuations on the discharge pipe surface and the outer surface of the impeller have little effect on the acoustic simulation results. The pressure pulsations on the inner surface of the pump cavity play an important role in the internal flow and the acoustic simulation. The acoustic calculating error can be reduced by about 7% through considering the effect of the pump cavity. The sound pressure distributions show that the sound pressure level increases with the growing flow rate, with the largest magnitude at the tongue zone.展开更多
基金This project is supported by Provincial Natural Science Foundation of Jiangsu, China(No.BK2004406)Provincial Innovation Foundation for Graduate Students of Jiangsu, China(No.1223000053
文摘A three-dimensional turbulent flow through an entire centrifugal pump is simulated using k-ε turbulence model modified by rotation and curvature, SIMPLEC method and body-fitted coordinate. The velocity and pressure fields are obtained for the pump under various working conditions, which is used to predict the head and hydraulic efficiency of the pump, and the results correspond well with the measured values. The calculation results indicate that the pressure is higher on the pressure side than that on the suction side of the blade; The relative velocity on the suction side gradually decreases from the impeller inlet to the outlet, while increases on the pressure side, it finally results in the lower relative velocity on the suction side and the higher one on the pressure side at the impeller outlet; The impeller flow field is asymmetric, i.e. the velocity and pressure fields arc totally different among all channels in the impeller; In the volute, the static pressure gradually increases with the flow route, and a large pressure gratitude occurs in the tongue; Secondary flow exists in the rear part of the spiral.
基金This project is supported by National Natural Science Foundation of China(No.10342003).
文摘The dynamics differential equations are constructed, and the initial conditions are also given. Simulation shows the following conclusions： The water pressure in cylinder has great instantaneous pulsation and phase step when outlet valve or inlet valve opens, but is more gently in other time; The volume efficiency is influenced by the output pressure slightly, and decreases as the working rotational speed increases; When the inherent frequency of the valves is integer multiple of the working frequency, the volume efficiency of system will decrease evidently.
基金This project is supported by Provincial Natural Science Foundation of Education Department of Jiangsu(No.02kjd470001).
文摘The flow of pulp fiber suspensions with a consistency below 5% through a pump falls into the turbulent region. The 2-phase 3D turbulent flow of the mixture is simulated in the hydraulic components composed by suction chamber, front board, semi-impeller and volute casing for the first time. The pseudo-fluid model and the k-ε turbulent model are modified. Phase coupled SIMPLE algorithm is applied to make pressure-velocity correction equation. Based on the results of the numerical simulation, the distribution of velocity, pressure and density of liquid and particle phase are compared and analyzed. The flow analysis in the tip between front board and impeller is emphasized, which reflects the advantage of semi-open impeller when it transports 2-phase medium. This calculation result will be helpful for the design of pump impeller and the establishment of design method of centrifugal stock pump.
文摘The high working junction temperature of power component is the most common reason of its failure. So the thermal design is of vital importance in electronic control unit （ECU） design. By means of circuit simulation, the thermal design of ECU for electronic unit pump （EUP） fuel system is applied. The power dissipation model of each power component in the ECU is created and simulated. According to the analyses of simulation results, the factors which affect the power dissipation of components are analyzed. Then the ways for reducing the power dissipation of power components are carried out. The power dissipation of power components at different engine state is calculated and analyzed. The maximal power dissipation of each power component in all possible engine state is also carried out based on these simulations. A cooling system is designed based on these studies. The tests show that the maximum total power dissipation of ECU drops from 43.2 W to 33.84 W after these simulations and optimizations. These applications of simulations in thermal design of ECU can greatly increase the quality of the design, save the design cost and shorten design time
基金Projects(51109095,51179075,51309119)supported by the National Natural Science Foundation of ChinaProject(BE2012131)supported by Science and Technology Support Program of Jiangsu Province,China
文摘In order to evaluate the effects of mesh generation techniques and grid convergence on pump performance in centrifugal pump model, three widely used mesh styles including structured hexahedral, unstructured tetrahedral and hybrid prismatic/tetrahedral meshes were generated for a centrifugal pump model. And quantitative grid convergence was assessed based on a grid convergence index(GCI), which accounts for the degree of grid refinement. The structured, unstructured or hybrid meshes are found to have certain difference for velocity distributions in impeller with the change of grid cell number. And the simulation results have errors to different degrees compared with experimental data. The GCI-value for structured meshes calculated is lower than that for the unstructured and hybrid meshes. Meanwhile, the structured meshes are observed to get more vortexes in impeller passage.Nevertheless, the hybrid meshes are found to have larger low-velocity area at outlet and more secondary vortexes at a specified location than structured meshes and unstructured meshes.
文摘A real-time operating system （RTOS）, also named OS, is designed based on the hardware platform of MC68376, and is implemented in the electronic control system for unit pump in diesel engine. A parallel and time-based task division method is introduced and the multi-task software architecture is built in the software system for electronic unit pump （EUP） system. The V-model software development process is used to control algorithm of each task. The simulation results of the hardware-in-the-loop simulation system （HILSS） and the engine experimental results show that the OS is an efficient real-time kernel, and can meet the real-time demands of EUP system; The built multi-task software system is real-time, determinate and reliable. V-model development is a good development process of control algorithms for EUP system, the control precision of control system can be ensured, and the development cycle and cost are also decreased.
基金Project supported by the National Natural Science Foundation of China (Grant No:50475122).
文摘Numerical simulation of 3-D inner flow between Up-stream Pumping Mechanical Face Seals （UPMFS） faces was initially done by CFD software, which made the flow visualization come true. Simulation results directly discover the action of hydrodynamic lubrication, and by comparison with that of Conventional Mechanic Face Seals （CMFS）, the advantage over bigger bearing capability, less friction and much less leakage are explained clearly. Otherwise there are also some different ideas and results from precedent analysis and computational research results： dynamic and static pressure profiles can be obtained respectively instead of the analytic total pressure distribution only, pressure distribution is nonlinear, while always be solved as linear, lower pressure is observed at the area of inner diameter caused by the grooves, but its possible cavitations effects to the performance of UPMFS still need further study.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.51179134,11472197)
文摘The large eddy simulation（LES） of the flow characteristics in an annular jet pump（AJP） is conducted, and the flow characteristics are systematically analyzed from both time-averaged and instantaneous aspects. The jet expansion, the velocity distribution and the energy are considered to analyze the time-averaged evolution of the flow field in the AJP. The transient flow characteristics can also be acquired from the analysis of the turbulence intensity and the Reynolds stress. The simulation demonstrates that in the time-averaged characteristics, the potential cores increase linearly with the increase of the flow ratio. With the flow development, the jet half-width gradually increases and the residual energy coefficient decreases. Compared with the distribution of the time-averaged axial velocity, that of the instantaneous velocity is more complex and disorderly. The high intensity of the axial turbulence mainly occurs in the mixing layer and the near-wall regions of the diffuser. The annular distribution of the Reynolds stress is mainly in the mixing layer and the recirculation region. There is a low-stress zone between the mixing layer and the high-stress region in the wall-boundary layer. The intensity of the spanwise vortexes is larger than that of the streamwise vortexes, and therefore, the former make greater contribution to the total vorticity. This research provides a better understanding of the flow characteristics in the AJP.
基金This project is supported by National Hi-tech Research and Development Program of China (863 Program, No. 2002AA404250)National Natural Science Foundation of China (No. 50575093).
文摘In order to cool computer chip efficiently with the least noise, a single phase water-cooling radiator for computer chip driven by piezoelectric pump with two parallel-connection chambers is developed. The structure and work principle of this radiator is described. Material, processing method and design principles of whole radiator are also explained. Finite element analysis （FEA） software, ANSYS, is used to simulate the heat distribution in the radiator. Testing equipments for water-cooling radiator are also listed. By experimental tests, influences of flowrate inside the cooling system and fan on chip cooling are explicated. This water-cooling radiator is proved more efficient than current air-cooling radiator with comparison experiments. During cooling the heater which simulates the working of computer chip with different power, the water-cooling radiator needs shorter time to reach lower steady temperatures than current air-cooling radiator.
基金Project supported by the National Natural Science Foun-dation of China(Project No.51506051)
文摘The hydraulic force on the reversible pump turbine might cause serious problems（e.g., the abnormal stops due to large vibrations of the machine）, affecting the safe operations of the pumped energy storage power plants. In the present paper, the hydraulic force on the impeller of a model reversible pump turbine is quantitatively investigated through numerical simulations. It is found that both the amplitude of the force and its dominant components strongly depend on the operating conditions（e.g., the turbine mode, the runaway mode and the turbine brake mode） and the guide vane openings. For example, the axial force parallel with the shaft is prominent in the turbine mode while the force perpendicular to the shaft is the dominant near the runaway and the turbine brake modes. The physical origins of the hydraulic force are further revealed by the analysis of the fluid states inside the impeller.
基金Project(51175518)supported by the National Natural Science Foundation of China
文摘To increase the efficiency and reliability of the thermodynamics analysis of the hydraulic system, the method based on pseudo-bond graph is introduced. According to the working mechanism of hydraulic components, they can be separated into two categories: capacitive components and resistive components. Then, the thermal-hydraulic pseudo-bond graphs of capacitive C element and resistance R element were developed, based on the conservation of mass and energy. Subsequently, the connection rule for the pseudo-bond graph elements and the method to construct the complete thermal-hydraulic system model were proposed. On the basis of heat transfer analysis of a typical hydraulic circuit containing a piston pump, the lumped parameter mathematical model of the system was given. The good agreement between the simulation results and experimental data demonstrates the validity of the modeling method.
基金funding from National Natural Science Foundation of China under grant agreement No. 11305265 (research on the acceleration mechanism of an electric double layer in a helicon plasma with a divergent magnetic field)
文摘On the basis of considering electrochemical reactions and collision relations in detail, a direct numerical simulation model of a helicon plasma discharge with three-dimensional two-fluid equations was employed to study the characteristics of the temporal evolution of particle density and electron temperature. With the assumption of weak ionization, the Maxwell equations coupled with the plasma parameters were directly solved in the whole computational domain. All of the partial differential equations were solved by the finite element solver in COMSOL Multiphysics^（TM） with a fully coupled method. In this work, the numerical cases were calculated with an Ar working medium and a Shoji-type antenna. The numerical results indicate that there exist two distinct modes of temporal evolution of the electron and ground atom density, which can be explained by the ion pumping effect. The evolution of the electron temperature is controlled by two schemes： electromagnetic wave heating and particle collision cooling. The high RF power results in a high peak electron temperature while the high gas pressure leads to a low steady temperature. In addition, an OES experiment using nine Ar I lines was conducted using a modified CR model to verify the validity of the results by simulation, showing that the trends of temporal evolution of electron density and temperature are well consistent with the numerically simulated ones.
基金supported by the National Natural Science Foun-dation of China(Grant Nos.51309120,51509109)the Natio-nal Key Technology Support Program of China(Grant No.2013BAF01B02)the Jiangsu Province Science and Technology Support Program of China(Grant Nos.BA2013127,E2014879 and BA2015169)
文摘The influences of the four different surface dipole sources in a centrifugal pump on the acoustic calculating accuracy are studied in this paper, by using the CFD combined with the Lighthill acoustic analogy methods. Firstly, the unsteady flow in the pump is solved based on the large eddy simulation method and the pressure pulsations on the four different surfaces are obtained. The four surfaces include the volute surface, the discharge pipe surface, the inner surface of the pump cavity, and the interfaces between the impeller and the stationary parts as well as the outer surface of the impeller. Then, the software Sysnoise is employed to interpolate the pressure fluctuations onto the corresponding surfaces of the acoustic model. The Fast Fourier Transform with a Hanning window is used to analyze the pressure fluctuations and transform them into the surface dipole sources. The direct boundary element method is applied to calculate the noise radiated from the dipole sources. And the predicted sound pressure level is compared with the experimental data. The results show that the pressure fluctuations on the discharge pipe surface and the outer surface of the impeller have little effect on the acoustic simulation results. The pressure pulsations on the inner surface of the pump cavity play an important role in the internal flow and the acoustic simulation. The acoustic calculating error can be reduced by about 7% through considering the effect of the pump cavity. The sound pressure distributions show that the sound pressure level increases with the growing flow rate, with the largest magnitude at the tongue zone.
