An inorganic potassium silicate coating with pigments of alumina,aluminum phosphate,NiCrAlY and copper chromite black was prepared on CB2 stainless steel.Oxidation behavior in either ambient air or O_(2)+H_(2) O mixtu...An inorganic potassium silicate coating with pigments of alumina,aluminum phosphate,NiCrAlY and copper chromite black was prepared on CB2 stainless steel.Oxidation behavior in either ambient air or O_(2)+H_(2) O mixture at 630℃ for 2000 h was comparatively studied,and the coating exhibited excellent resistance under both test conditions.The water vapor considerably accelerated the oxidation of the uncoated CB2 steel,as the hydroxide,the main constituent of the coating,had a negligible evaporation rate at test temperature,while it had a limited effect on the coated sample.Meanwhile,the existence of coating may prolong or eliminate the incubation period in the O_(2)+H_(2) O mixture at 630℃.After oxidation,the coating matrix is in an amorphous state and fillers as alumina and copper chromite black are stable in the coating.Leucite(KAlSi_(2) O_(6))formed by Al from NiCrAlY and potassium silicate in the coatings was detected after tests either in O_(2) or O_(2)+H_(2) O mixture.展开更多
In order to enhance the oxidation resistance of C/Si C composites, mullite/yttrium silicate coatings were fabricated on C/Si C composites through dip-coating route. Al_2O_3-SiO_2 sol with high solid content was select...In order to enhance the oxidation resistance of C/Si C composites, mullite/yttrium silicate coatings were fabricated on C/Si C composites through dip-coating route. Al_2O_3-SiO_2 sol with high solid content was selected as the raw material for mullite and ＂silicone resin ＋ Y_2O_3 powder＂ slurry was used to synthesize yttrium silicate. The microstructure and phase composition of coatings were characterized, and the investigation on oxidation resistance and anti-oxidation mechanism was emphasized. The as-fabricated coatings consisting of SiO_2-rich mullite phase and Y_2Si_2O_7 phase show high density and favorable bonding to C/Si C composites. After oxidized at 1 400 ℃ and 1 500 ℃ for 30 min in static air, the coating-containing C/Si C composites possess 91.9% and 102.4% of the original flexural strength, respectively. The desirable thermal stability of coatings and the further densification of coatings due to viscous flow of rich SiO_2 and Y-Si-Al-O glass are responsible for the excellent oxidation resistance. In addition, the coating-containing composites retain 99.0% of the original flexural strength and the coatings exhibit no cracking and desquamation after 12 times of thermal shock from 1 400 ℃ to room temperature, which are ascribed to the combination of anti-oxidation mechanism and preferable physical and chemical compatibility among C/Si C composites, mullite and Y_2Si_2O_7. The carbothermal reaction at 1 600 ℃ between free carbon in C/Si C substrate and rich SiO_2 in mullite results in severe frothing and desquamation of coatings and obvious degradation in oxidation resistance.展开更多
On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron mic...On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.展开更多
Yttrium silicate, for its high oxidation resistance, is an important candidate for protective coating for carbon-fiber-reinforced composites at temperatures above 1600 ℃. A novel method, consisting of coprecipitation...Yttrium silicate, for its high oxidation resistance, is an important candidate for protective coating for carbon-fiber-reinforced composites at temperatures above 1600 ℃. A novel method, consisting of coprecipitation, spray-drying, heat-treatment and plasma-densification, is developed to prepare Y2SiO5 powders for thermal-spraying. The composition, morphology and flowability of the synthesized Y2SiO5 powders are investigated by XRD, SEM and Hall Flowmeter, respectively. The results show that the synthesized Y2SiO5 powders are nearly spherical with high purity. The apparent density and flowability of the Y2SiO5 powders are 1.87 g/cm^3 and 37 s/50 g, respectively, which lead to a high deposition efficiency of up to 80700 for atmospheric plasma spraying.展开更多
基金financially supported by the National Natural Science Foundation of China(No.52001142).
文摘An inorganic potassium silicate coating with pigments of alumina,aluminum phosphate,NiCrAlY and copper chromite black was prepared on CB2 stainless steel.Oxidation behavior in either ambient air or O_(2)+H_(2) O mixture at 630℃ for 2000 h was comparatively studied,and the coating exhibited excellent resistance under both test conditions.The water vapor considerably accelerated the oxidation of the uncoated CB2 steel,as the hydroxide,the main constituent of the coating,had a negligible evaporation rate at test temperature,while it had a limited effect on the coated sample.Meanwhile,the existence of coating may prolong or eliminate the incubation period in the O_(2)+H_(2) O mixture at 630℃.After oxidation,the coating matrix is in an amorphous state and fillers as alumina and copper chromite black are stable in the coating.Leucite(KAlSi_(2) O_(6))formed by Al from NiCrAlY and potassium silicate in the coatings was detected after tests either in O_(2) or O_(2)+H_(2) O mixture.
基金Funded by the Aid Program for Science and Technology Innovative Research Team in Higher Educational Institutions of Hunan Provincethe Aid Program for Innovative Group of National University of Defense Technologythe Science Innovation Foundation of Shanghai Academy of Spaceflight Technology(No.SAST2015043)
文摘In order to enhance the oxidation resistance of C/Si C composites, mullite/yttrium silicate coatings were fabricated on C/Si C composites through dip-coating route. Al_2O_3-SiO_2 sol with high solid content was selected as the raw material for mullite and ＂silicone resin ＋ Y_2O_3 powder＂ slurry was used to synthesize yttrium silicate. The microstructure and phase composition of coatings were characterized, and the investigation on oxidation resistance and anti-oxidation mechanism was emphasized. The as-fabricated coatings consisting of SiO_2-rich mullite phase and Y_2Si_2O_7 phase show high density and favorable bonding to C/Si C composites. After oxidized at 1 400 ℃ and 1 500 ℃ for 30 min in static air, the coating-containing C/Si C composites possess 91.9% and 102.4% of the original flexural strength, respectively. The desirable thermal stability of coatings and the further densification of coatings due to viscous flow of rich SiO_2 and Y-Si-Al-O glass are responsible for the excellent oxidation resistance. In addition, the coating-containing composites retain 99.0% of the original flexural strength and the coatings exhibit no cracking and desquamation after 12 times of thermal shock from 1 400 ℃ to room temperature, which are ascribed to the combination of anti-oxidation mechanism and preferable physical and chemical compatibility among C/Si C composites, mullite and Y_2Si_2O_7. The carbothermal reaction at 1 600 ℃ between free carbon in C/Si C substrate and rich SiO_2 in mullite results in severe frothing and desquamation of coatings and obvious degradation in oxidation resistance.
文摘On the basis of good anticorrosion capability of silicate glass,silicate glass coating was sprayed by high velocity oxygen fuel (HVOF) and the corrosion mechanism in 5% NaCl solution was studied. Scanning electron microscope (SEM) ,energy dispersive X-ray analysis (EDX) ,X-ray diffraction (XRD) and potentiom- eter were used to study the coating composition and corrosion process. The result shows that silicate glass coating is entirely noncrystallizable. Silicate glass coating has very low incidence of hole with compact structure. Electric double-layer can form at coating/solution interface and corrosive solution performs as a lead connecting the coating surface and substrate after permeating through glass coating. The corrosion mechanism of silicate glass coating is similar to that of glass and the entire corrosion process can be divided into some states. The whole corrosion process happens in glass coating without substrate basically. The fluctuation of the self-corrosion potential about glass coating in corrosion solution can help to research the corrosion process.
基金supported by the National Fundamental Research Program (No. A1320070102)
文摘Yttrium silicate, for its high oxidation resistance, is an important candidate for protective coating for carbon-fiber-reinforced composites at temperatures above 1600 ℃. A novel method, consisting of coprecipitation, spray-drying, heat-treatment and plasma-densification, is developed to prepare Y2SiO5 powders for thermal-spraying. The composition, morphology and flowability of the synthesized Y2SiO5 powders are investigated by XRD, SEM and Hall Flowmeter, respectively. The results show that the synthesized Y2SiO5 powders are nearly spherical with high purity. The apparent density and flowability of the Y2SiO5 powders are 1.87 g/cm^3 and 37 s/50 g, respectively, which lead to a high deposition efficiency of up to 80700 for atmospheric plasma spraying.
