Low-cycle fatigue behavior of Ni-based superalloy GH586 with laser shock processing(LSP) was investigated. The residual stress of the specimens treated with LSP was assessed by X-ray diffraction method. The microstr...Low-cycle fatigue behavior of Ni-based superalloy GH586 with laser shock processing(LSP) was investigated. The residual stress of the specimens treated with LSP was assessed by X-ray diffraction method. The microstructure and fracture morphology were characterized by using an optical microscope(OM), a scanning electron microscope(SEM), and a transmission electron microscope(TEM). The results indicated that the maximum residual compressive stress was at about 1 mm from the shocking spot center, where the residual compressive stress was slightly lower. High density tangling dislocations, dislocation walls, and dislocation cells in the microstructure of the specimens treated with LSP effectively prevented fatigue cracks propagation. The fatigue life was roughly twice as long as that of the specimens without LSP. The fatigue crack initiation(FCI) in specimens treated with LSP was observed in the lateral section and the subsurface simultaneously. The fatigue striation in the fracture treated with LSP was narrower than that in the untreated specimens. Moreover, dimples with tear ridges were found in the fatigued zones of the LSP treated specimens, which would be caused by severe plastic deformation.展开更多
The investigation of non-Fourier thermal shock fracture behavior in multicrack auxetic honeycomb structures(HSs) is presented. By employing a non-Fourier heat conduction model, the corresponding temperature and therma...The investigation of non-Fourier thermal shock fracture behavior in multicrack auxetic honeycomb structures(HSs) is presented. By employing a non-Fourier heat conduction model, the corresponding temperature and thermal stress fields are established. Subsequently, a thermal stress intensity factor(TSIF) model for the auxetic HSs,accounting for multi-crack interactions, is developed. Finally, using the fracture-based failure criterion, the non-Fourier multi-crack critical temperature of the auxetic HSs is determined. This investigation thoroughly examines the effects of the non-Fourier effect(NFE), auxetic property, crack spacing, and crack location on the thermal shock fracture behavior of the auxetic HSs. Results indicate that a stronger NFE leads to weaker thermal shock resistance in auxetic HSs. Regardless of the presence of the NFE, the auxetic property consistently increases the multi-crack critical temperature of the HSs.Additionally, the interaction of multi-crack inhibits thermal shock crack propagation in HSs.展开更多
Laser shock peening(LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP p...Laser shock peening(LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP process.A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer.Assuming a linearly gradient distribution of impact toughness,the parameters controlling the impact toughness of the gradient hardened layer were given.The influence of laser power densities and the number of laser shots on the impact toughness were investigated.The impact toughness of the laser peened layer improves compared with an untreated specimen,and the impact toughness increases with the laser power densities and decreases with the number of laser shots.Through the fracture morphology analysis by a scanning electron microscope,we established that the Cr5Mo1 V steel was fractured by the cleavage fracture mechanism combined with a few dimples.The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.展开更多
Controllable shock wave fracturing is an innovative engineering technique used for shale reservoir fracturing and reformation.Understanding the anisotropic fracture mechanism of shale under impact loading is vital for...Controllable shock wave fracturing is an innovative engineering technique used for shale reservoir fracturing and reformation.Understanding the anisotropic fracture mechanism of shale under impact loading is vital for optimizing shock wave fracturing equipment and enhancing shale oil production.In this study,using the well-known notched semi-circular bend(NSCB)sample and the novel double-edge notched flattened Brazilian disc(DNFBD)sample combined with a split Hopkinson pressure bar(SHPB),various dynamic anisotropic fracture properties of Lushan shale,including failure characteristics,fracture toughness,energy dissipation and crack propagation velocity,are comprehensively compared and discussed under mode Ⅰ and mode Ⅱ fracture scenarios.First,using a newly modified fracture criterion considering the strength anisotropy of shale,the DNFBD specimen is predicted to be a robust method for true mode Ⅱ fracture of anisotropic shale rocks.Our experimental results show that the dynamic mode Ⅱ fracture of shale induces a rougher and more complex fracture morphology and performs a higher fracture toughness or fracture energy compared to dynamic mode Ⅰ fracture.The minimal fracture toughness or fracture energy occurs in the Short-transverse orientation,while the maximal ones occur in the Divider orientation.In addition,it is interesting to find that the mode Ⅱ fracture toughness anisotropy index decreases more slowly than that in the mode Ⅰ fracture scenario.These results provide significant insights for understanding the different dynamic fracture mechanisms of anisotropic shale rocks under impact loading and have some beneficial implications for the controllable shock wave fracturing technique.展开更多
Three different castables based on the Al_2O_3–MgO –CaO system were prepared as steel-ladle purging plug refractories: corundum-based low-cement castable(C-LCC), corundum-spinel-based low-cement castable(C-S-LCC...Three different castables based on the Al_2O_3–MgO –CaO system were prepared as steel-ladle purging plug refractories: corundum-based low-cement castable(C-LCC), corundum-spinel-based low-cement castable(C-S-LCC), and corundum-spinel no-cement castable(C-S-NCC)(hydratable alumina(ρ-Al_2O_3) bonded). The fracture behavior at room temperature was tested by the method of "wedge-splitting" on samples pre-fired at different temperatures; the specific fracture energy G′f and notched tensile strength σNT were obtained from these tests. In addition, the Young's modulus E was measured by the method of resonance frequency of damping analysis(RFDA). The thermal stress resistance parameter R′′′′ calculated using the values of G′f, σNT, and E was used to evaluate the thermal shock resistance of the materials. According to the microstructure analysis results, the sintering effect and the bonding type of the matrix material were different among these three castables, which explains their different fracture behaviors.展开更多
基金Funded by the Key Program Project of National Natural Science Foundation of China(NSFC)(No.51641102)Natural Science Foundation of Jiangsu Province(No.16KJB430035)+1 种基金Qing Lan Project of Jiangsu Province in ChinaNational Key Laboratory of Science and Technology on Power Beam Processes of Beijing Aeronautical Manufacturing Technology Research Institute
文摘Low-cycle fatigue behavior of Ni-based superalloy GH586 with laser shock processing(LSP) was investigated. The residual stress of the specimens treated with LSP was assessed by X-ray diffraction method. The microstructure and fracture morphology were characterized by using an optical microscope(OM), a scanning electron microscope(SEM), and a transmission electron microscope(TEM). The results indicated that the maximum residual compressive stress was at about 1 mm from the shocking spot center, where the residual compressive stress was slightly lower. High density tangling dislocations, dislocation walls, and dislocation cells in the microstructure of the specimens treated with LSP effectively prevented fatigue cracks propagation. The fatigue life was roughly twice as long as that of the specimens without LSP. The fatigue crack initiation(FCI) in specimens treated with LSP was observed in the lateral section and the subsurface simultaneously. The fatigue striation in the fracture treated with LSP was narrower than that in the untreated specimens. Moreover, dimples with tear ridges were found in the fatigued zones of the LSP treated specimens, which would be caused by severe plastic deformation.
基金Project supported by the Basic and Applied Research Project from the National Natural Science Foundation of Guangdong Province of China (No. 2023A1515012641)。
文摘The investigation of non-Fourier thermal shock fracture behavior in multicrack auxetic honeycomb structures(HSs) is presented. By employing a non-Fourier heat conduction model, the corresponding temperature and thermal stress fields are established. Subsequently, a thermal stress intensity factor(TSIF) model for the auxetic HSs,accounting for multi-crack interactions, is developed. Finally, using the fracture-based failure criterion, the non-Fourier multi-crack critical temperature of the auxetic HSs is determined. This investigation thoroughly examines the effects of the non-Fourier effect(NFE), auxetic property, crack spacing, and crack location on the thermal shock fracture behavior of the auxetic HSs. Results indicate that a stronger NFE leads to weaker thermal shock resistance in auxetic HSs. Regardless of the presence of the NFE, the auxetic property consistently increases the multi-crack critical temperature of the HSs.Additionally, the interaction of multi-crack inhibits thermal shock crack propagation in HSs.
基金supported by the National Natural Science Foundation of China (Grants 11002150,11332011,and 11402277)the Basic Research Equipment Project of the Chinese Academy of Sciences (YZ200930) for financia support
文摘Laser shock peening(LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts.Cr5Mo1 V steel exhibits a gradient hardened layer after a LSP process.A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer.Assuming a linearly gradient distribution of impact toughness,the parameters controlling the impact toughness of the gradient hardened layer were given.The influence of laser power densities and the number of laser shots on the impact toughness were investigated.The impact toughness of the laser peened layer improves compared with an untreated specimen,and the impact toughness increases with the laser power densities and decreases with the number of laser shots.Through the fracture morphology analysis by a scanning electron microscope,we established that the Cr5Mo1 V steel was fractured by the cleavage fracture mechanism combined with a few dimples.The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.
基金supported by the National Natural Science Foundation of China(Grant No.12302500)the National Key Research and Development Program of China(Grant No.2020YFA0710503)Postdoctoral Fellowship Program(Grade B)of China Postdoctoral Science Foundation(Grant No.GBZ20230022).
文摘Controllable shock wave fracturing is an innovative engineering technique used for shale reservoir fracturing and reformation.Understanding the anisotropic fracture mechanism of shale under impact loading is vital for optimizing shock wave fracturing equipment and enhancing shale oil production.In this study,using the well-known notched semi-circular bend(NSCB)sample and the novel double-edge notched flattened Brazilian disc(DNFBD)sample combined with a split Hopkinson pressure bar(SHPB),various dynamic anisotropic fracture properties of Lushan shale,including failure characteristics,fracture toughness,energy dissipation and crack propagation velocity,are comprehensively compared and discussed under mode Ⅰ and mode Ⅱ fracture scenarios.First,using a newly modified fracture criterion considering the strength anisotropy of shale,the DNFBD specimen is predicted to be a robust method for true mode Ⅱ fracture of anisotropic shale rocks.Our experimental results show that the dynamic mode Ⅱ fracture of shale induces a rougher and more complex fracture morphology and performs a higher fracture toughness or fracture energy compared to dynamic mode Ⅰ fracture.The minimal fracture toughness or fracture energy occurs in the Short-transverse orientation,while the maximal ones occur in the Divider orientation.In addition,it is interesting to find that the mode Ⅱ fracture toughness anisotropy index decreases more slowly than that in the mode Ⅰ fracture scenario.These results provide significant insights for understanding the different dynamic fracture mechanisms of anisotropic shale rocks under impact loading and have some beneficial implications for the controllable shock wave fracturing technique.
文摘Three different castables based on the Al_2O_3–MgO –CaO system were prepared as steel-ladle purging plug refractories: corundum-based low-cement castable(C-LCC), corundum-spinel-based low-cement castable(C-S-LCC), and corundum-spinel no-cement castable(C-S-NCC)(hydratable alumina(ρ-Al_2O_3) bonded). The fracture behavior at room temperature was tested by the method of "wedge-splitting" on samples pre-fired at different temperatures; the specific fracture energy G′f and notched tensile strength σNT were obtained from these tests. In addition, the Young's modulus E was measured by the method of resonance frequency of damping analysis(RFDA). The thermal stress resistance parameter R′′′′ calculated using the values of G′f, σNT, and E was used to evaluate the thermal shock resistance of the materials. According to the microstructure analysis results, the sintering effect and the bonding type of the matrix material were different among these three castables, which explains their different fracture behaviors.