The combined effects of equal channel angular pressing (ECAP) and subsequent heating to a semi-solid temperature on the microstructural characteristics of the 7075 aluminum alloy were investigated. The microstructure ...The combined effects of equal channel angular pressing (ECAP) and subsequent heating to a semi-solid temperature on the microstructural characteristics of the 7075 aluminum alloy were investigated. The microstructure is influenced by several parameters including the number of ECAP passes, ECAP route, consequent heating temperature, and holding time. The effects of these parameters on the microstructural characteristics including grain size and shape factor of the 7075 aluminum alloy were studied using experimental tests and Taguchi method. The results indicate that five-pass ECAP in route BA and subsequent isothermal holding at 630 °C for 15 min are more appropriate for achieving a semi-solid microstructure. The processing route and holding time have the highest impact on the grain size while the number of ECAP passes and heating temperature have the least impact on the grain size. Meanwhile, the shape factor is significantly influenced by the processing route, holding time and heating temperature while it is less influenced by the number of ECAP passes.展开更多
Semi-solid billets of Mg-7Zn and Mg-7Zn-0.3La alloys were prepared by semi-solid isothermal heat treatment.The effects of the La element on the as-cast and semi-solid microstructures of Mg-7Zn alloy were investigated....Semi-solid billets of Mg-7Zn and Mg-7Zn-0.3La alloys were prepared by semi-solid isothermal heat treatment.The effects of the La element on the as-cast and semi-solid microstructures of Mg-7Zn alloy were investigated.Meanwhile,the effects of isothermal temperature and holding time on the evolution of the semi-solid microstructure of Mg-7Zn-0.3La alloy were also studied.Results indicate that the addition of a small amount of La can significantly refine the as-cast and semi-solid microstructure.During the semi-solid thermal transformation,the size and shape factor of solid particles decrease at first and then increase with the increase of isothermal temperature and holding time.The semi-solid microstructure of Mg-7Zn-0.3La alloy obtained by holding at 605℃ for 30 min is the optimal.The average size of solid particles,shape factor,and solid fraction are 42μm,1.45 and 61.8%,respectively.At the same time,a comparative study on the coarsening process of particles in the semi-solid billets of Mg-7Zn and Mg-7Zn-0.3La alloys reveals that the addition of La effectively decreases the coarsening rate of solid particles and restricts the growth of solid particles.展开更多
The AZ91 D magnesium alloy containing rare earth Gd was prepared in this study, and the effect of semi-solid isothermal heat treatment on the microstructure of the alloy was investigated to obtain an optimum semi-soli...The AZ91 D magnesium alloy containing rare earth Gd was prepared in this study, and the effect of semi-solid isothermal heat treatment on the microstructure of the alloy was investigated to obtain an optimum semi-solid structure. Results show that Gd can refine the microstructure of AZ91 D magnesium alloy, and the optimum semi-solid AZ91 D microstructure can be achieved by adding 1.5wt.% Gd. After treated at 585 °C for 30 min, the well distributed rose-shaped and near-spherical semi-solid microstructures of AZ91D+1.5wt.%Gd alloy can be obtained. The liquid phase of the semi-solid alloy consists of three components, namely, the molten pool, the "entrapped liquid" pool and the liner liquid film which separates two neighbor particles. The solid phase is composed of two phases, the primary α-Mg particles and the α-Mg phase formed in the second stage of solidification. With the increase of holding time, melting which causes the decrease of the primary α-Mg particle size is the dominant mechanism in the initial stage while coalescence and Ostwald ripening tend to be the principles later.展开更多
The effects of Cr and Cr/Mn combined additions on the semi-solid microstructure of wrought Al-Mg-Si alloys are investigated.In the Cr-added alloy,the Al-7Cr compound is formed with homogeneously distributed in theα-A...The effects of Cr and Cr/Mn combined additions on the semi-solid microstructure of wrought Al-Mg-Si alloys are investigated.In the Cr-added alloy,the Al-7Cr compound is formed with homogeneously distributed in theα-Al matrix after homogenization.Both of the Al-7Cr andα-Al-（12）Mn3-Si-2 dispersiod particles are found in the homogenized microstructure of the Cr/Mn-added alloy.In the semi-solid microstructures,the smallestα-Al grains are obtained in the 60% cold-rolled alloys.After prolonged holding time,theα-Al grain size of the Cr/Mn-added alloy is smaller than that of the Cr-added alloy.Heavy deformation by cold-rolling accelerates spheroidization of theα-Al grains.The D-SSF process is found to be useful to modify the microstructures of both the Cr-added and Cr/Mn-added Al-Mg-Si alloys.展开更多
Microscopical techniques were used to provide the semi-solid microstructure evolutions of ZK60+RE alloys formed by compression and equal channel angular extrusion(ECAE), respectively. It is found that after compressio...Microscopical techniques were used to provide the semi-solid microstructure evolutions of ZK60+RE alloys formed by compression and equal channel angular extrusion(ECAE), respectively. It is found that after compression and ECAE, as-cast microstructures exhibit an obvious directional characteristic. The predeformation exerts a significant influence on the formation of thixotropic microstructures during partial remelting. Coalescence and Ostwald ripening are operative in the semi-solid mixture for both compression and ECAE formed alloys. Furthermore, the degree of spheroidization of ECAE formed alloy is better than that of compression formed alloy in appearance.展开更多
The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters we...The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.展开更多
Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properti...Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.展开更多
To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator a...To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.展开更多
Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively invest...Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.展开更多
In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,cry...In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,crystallization behaviours and mechanical properties were investigated.FTIR,Raman spectroscopy and nuclear magnetic resonance spectroscopy microstructure analysis showed that the silico-oxygen network was damaged,while the increase of[AlO_(4)]content repaired the glass network,and finally made the glass network have better connectivity,with the decrease of SiO_(2).The thermal analysis confirmed the increasing glass transition and crystallization temperatures from growing Al_(2)O_(3)content.In addition,different crystal phases can be precipitated in the glass matrix,such as LiAlSi_(4)O_(10),Li_(2)Si_(2)O_(5) in glass with low Al_(2)O_(3)content,the combination of Li_xAl_xSi_(1-x)O_(2),LiAlSi_(3)O_(8),Li_(2)SiO_(3)in glass with intermediate Al_(2)O_(3)content,and the combination of LiAlSi_(2)O_(6),SiO_(2)in glass with high Al_(2)O_(3)content.The hardness of as-prepared glass gradually increases with the increase of the Al_(2)O_(3)content.The Vickers hardness of the glass-ceramics is highly dependent on the Al_(2)O_(3)content in the glass and the heat treatment temperatures,reaching a maximum of 10.11 GPa.Scanning electron microscope images show that the crystals change from spherical to massive and finally to sheet.The change of glass structure,crystal phase and morphology is the main reason for the different mechanical properties.展开更多
Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic ...Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic rolled SF-7055 Al alloy is elongated to form a fiber texture.Numerous proliferating dislocations in the microstructure accumulate into dislocation walls and cells,and eventually form subgrains.These subgrain boundaries divide the original grain,thereby reducing the grain size.Under severe deformation conditions,they even enable the formation of nanograins.Meanwhile,the Cu-rich precipitates in the matrix are also broken and refined under the action of large rolling stress.In the process of cryogenic rolling,the tensile strength and hardness of SF-7055 Al alloy gradually increase,while the plasticity decreases.Moreover,the fracture morphology of cryogenic rolled SF-7055 Al alloy gradually transforms to the ductile and quasi-cleavage hybrid fracture characteristics with increased reduction.展开更多
The microstructure of high Nb-TiAl alloys was optimized by the addition of a small amount of Ta elements to further improve their properties.A series of Ti46Al1.5Cr8Nb-xTa(x=0.2,0.4,0.6,0.8,1.0,at.%)alloys were prepar...The microstructure of high Nb-TiAl alloys was optimized by the addition of a small amount of Ta elements to further improve their properties.A series of Ti46Al1.5Cr8Nb-xTa(x=0.2,0.4,0.6,0.8,1.0,at.%)alloys were prepared by vacuum arc melting.The microstructure,mechanical properties,and related influencing mechanisms were systematically investigated.The results indicate that the solidification microstructure of the Ti46Al1.5Cr8Nb-xTa alloys comprises theγ-TiAl phase,α_(2)-Ti_(3)Al phase,and B2 phase.As the Ta content increases from 0.2 at.%to 1.0 at.%,the content ofα_(2)phase and B2 phase increases,while theγphase content decreases.Among them,the B2 phase shows the most pronounced change,being significantly refined,with its content increasing from 12.49%to 21.91%.In addition,the average size of the lamellar colony decreases from 160.65 to 94.44μm.The addition of the Ta element shifts the solidification path toward lower aluminum concentrations,leading to changes in phase content.The tantalum-induced increase in the B2 phase and enhanced supercooling at the solidification front provide the basis for lamellar colony refinement.Compressive testing at room temperature reveals that the Ti46 Al1.5 Cr8 Nb0.4 Ta alloy exhibits optimal compressive properties,achieving a compressive strength of 2,434 MPa and a compressive strain of 33.1%.The improvement of its properties is attributed to a combination of lamellar colony refinement,solid solution strengthening resulting from the incorporation of Ta element,and a reduction in the c/a of theγphase.展开更多
Quantitative analysis of aluminum-silicon(Al-Si)alloy microstructure is crucial for evaluating and controlling alloy performance.Conventional analysis methods rely on manual segmentation,which is inefficient and subje...Quantitative analysis of aluminum-silicon(Al-Si)alloy microstructure is crucial for evaluating and controlling alloy performance.Conventional analysis methods rely on manual segmentation,which is inefficient and subjective,while fully supervised deep learning approaches require extensive and expensive pixel-level annotated data.Furthermore,existing semi-supervised methods still face challenges in handling the adhesion of adjacent primary silicon particles and effectively utilizing consistency in unlabeled data.To address these issues,this paper proposes a novel semi-supervised framework for Al-Si alloy microstructure image segmentation.First,we introduce a Rotational Uncertainty Correction Strategy(RUCS).This strategy employs multi-angle rotational perturbations andMonte Carlo sampling to assess prediction consistency,generating a pixel-wise confidence weight map.By integrating this map into the loss function,the model dynamically focuses on high-confidence regions,thereby improving generalization ability while reducing manual annotation pressure.Second,we design a Boundary EnhancementModule(BEM)to strengthen boundary feature extraction through erosion difference and multi-scale dilated convolutions.This module guides the model to focus on the boundary regions of adjacent particles,effectively resolving particle adhesion and improving segmentation accuracy.Systematic experiments were conducted on the Aluminum-Silicon Alloy Microstructure Dataset(ASAD).Results indicate that the proposed method performs exceptionally well with scarce labeled data.Specifically,using only 5%labeled data,our method improves the Jaccard index and Adjusted Rand Index(ARI)by 2.84 and 1.57 percentage points,respectively,and reduces the Variation of Information(VI)by 8.65 compared to stateof-the-art semi-supervised models,approaching the performance levels of 10%labeled data.These results demonstrate that the proposed method significantly enhances the accuracy and robustness of quantitative microstructure analysis while reducing annotation costs.展开更多
The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-lear...The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-learning(DL)-driven CV in four key areas of materials science:microstructure-based performance prediction,microstructure information generation,microstructure defect detection,and crystal structure-based property prediction.The CV has significantly reduced the cost of traditional experimental methods used in material performance prediction.Moreover,recent progress made in generating microstructure images and detecting microstructural defects using CV has led to increased efficiency and reliability in material performance assessments.The DL-driven CV models can accelerate the design of new materials with optimized performance by integrating predictions based on both crystal and microstructural data,thereby allowing for the discovery and innovation of next-generation materials.Finally,the review provides insights into the rapid interdisciplinary developments in the field of materials science and future prospects.展开更多
The age-hardening response,mechanical,and corrosion-resistant properties of AA7085 alloys with and without the addition of 0.3 wt.%scandium(Sc)were compared.Using advanced techniques such as aberration-corrected trans...The age-hardening response,mechanical,and corrosion-resistant properties of AA7085 alloys with and without the addition of 0.3 wt.%scandium(Sc)were compared.Using advanced techniques such as aberration-corrected transmission electron microscopy and first-principles calculations,the underlying micromechanisms of Sc microalloying were revealed.Results show that the increase in strength of the AA7085-Sc alloy is mainly attributed to the decreased Al grain size and increased number density of both Al_(3)Sc@Al_(3)(Sc,Zr)core−shell nanoparticles and Sc-containingη_(p) and GP−η_(p) nanoprecipitates.Strong strain fields and evident electron transfer from Zr to the neighboring matrix Al atoms exist at the Al_(3)Sc@Al_(3)(Sc,Zr)/Al interface.The Sc doping in GP−η_(p) andη_(p) suppresses the GP−η_(p)→η_(p) transformation.Modified corrosion resistance of the AA7085-Sc alloy compared with AA7085 alloy is associated with the fine grain boundary precipitates ofη_(p)hases and narrow precipitation free zone.The reasons of property changes of AA7085 alloy after Sc microalloying are explored based on the multiscale microstructural characterization.展开更多
Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted ext...Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted extrusion of magnesium alloy heat pipes is explored,and the effects of extrusion and electrical parameters on the forming accuracy,microstructures,and mechanical properties are studied.Finite element simulation found that electrifying the extrusion ram and preheating the extrusion cylinder could effectively ensure the billet temperature,and an extrusion window(30-60 s)could be obtained.Reducing the extrusion velocity and increasing the current could both reduce the extrusion load.Within the range of the studied parameters,the micro-grooved heat pipes are relatively fully formed.It is found that increasing the extrusion velocity and electrical parameters would increase the grain size of the magnesium alloy.While the electrical parameter increases from 0 to 300 A,the grain size increases from~5.9 to~12.6μm,and the tensile strength and yield strength of the extruded profiles are also 20.7%and 16.8%lower than those without current.The tensile fracture surface shows that under the parameters of high extrusion velocity and high current,the fracture morphology changes from dimples and cleavage planes to large-area river patterns,and the fracture mode changes from the mixed ductile-brittle fracture to the brittle fracture.Under the extrusion parameters of 0.5 mm/s and 100 A,the extrusion load is reduced by 1.0-1.6 T,the cross-sectional filling rate is as high as 97.5%,and the size deviation of the micro-ribs(0.8 mm)is only±5μm.Simultaneously,under these parameters,the grain size does not significantly coarsen,and the strength and plasticity of the heat pipe increase slightly.This work provides theoretical and technical support for the development of precision forming technology of lightweight aerospace heat pipes.展开更多
The commercial AM60(Mg−6Al−0.3Mn)die-casting alloy was modified through Mn,Ce,and La micro-alloying,each at a content below 0.2 wt.%.SEM,TEM,and Micro-CT were employed to characterize the microstructures and propertie...The commercial AM60(Mg−6Al−0.3Mn)die-casting alloy was modified through Mn,Ce,and La micro-alloying,each at a content below 0.2 wt.%.SEM,TEM,and Micro-CT were employed to characterize the microstructures and properties of AM60 based alloys.AM60-0.2La alloy showed excellent mechanical properties.The ultimate tensile strength,yield strength,and elongation of(288.0±1.7)MPa,(158.0±1.0)MPa,and(22.0±3.0)%were achieved in AM60-0.2La alloy.Besides,AM60-0.2La alloy exhibited the best corrosion resistance(0.29 mm/a)and fluidity among the investigated four alloys.The excellent mechanical properties and corrosion resistance are mainly attributed to the grain refinement strengthening,low porosity,and low content of large shrinkage porosity,promising for super-sized integrated automotive components.展开更多
The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature...The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.展开更多
A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The resu...A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.展开更多
Crushing waste coral concrete into recycled aggregates to create recycled coral aggregate concrete(RCAC)contributes to sustainable construction development on offshore islands and reefs.To investigate the impact of re...Crushing waste coral concrete into recycled aggregates to create recycled coral aggregate concrete(RCAC)contributes to sustainable construction development on offshore islands and reefs.To investigate the impact of recycled coral aggregate on concrete properties,this study performed a comprehensive analysis of the physical properties of recycled coral aggregate and the basic mechanical properties and microstructure of RCAC.The test results indicate that,compared to coral debris,the crushing index of recycled coral aggregate was reduced by 9.4%,while porosity decreased by 33.5%.Furthermore,RCAC retained the early strength characteristics of coral concrete,with compressive strength and flexural strength exhibiting a notable increase as the water-cement ratio decreased.Under identical conditions,the compressive strength and flexural strength of RCAC were 12.7% and 2.5% higher than coral concrete's,respectively,with porosity correspondingly reduced from 3.13% to 5.11%.This enhancement could be attributed to the new mortar filling the recycled coral aggregate.Scanning electron microscopy(SEM)analysis revealed three distinct interface transition zones within RCAC,with the‘new mortar-old mortar’interface identified as the weakest.The above findings provided a reference for the sustainable use of coral concrete in constructing offshore islands.展开更多
文摘The combined effects of equal channel angular pressing (ECAP) and subsequent heating to a semi-solid temperature on the microstructural characteristics of the 7075 aluminum alloy were investigated. The microstructure is influenced by several parameters including the number of ECAP passes, ECAP route, consequent heating temperature, and holding time. The effects of these parameters on the microstructural characteristics including grain size and shape factor of the 7075 aluminum alloy were studied using experimental tests and Taguchi method. The results indicate that five-pass ECAP in route BA and subsequent isothermal holding at 630 °C for 15 min are more appropriate for achieving a semi-solid microstructure. The processing route and holding time have the highest impact on the grain size while the number of ECAP passes and heating temperature have the least impact on the grain size. Meanwhile, the shape factor is significantly influenced by the processing route, holding time and heating temperature while it is less influenced by the number of ECAP passes.
基金financially supported by the National Natural Science Foundation of China (Grant No. 51464032)
文摘Semi-solid billets of Mg-7Zn and Mg-7Zn-0.3La alloys were prepared by semi-solid isothermal heat treatment.The effects of the La element on the as-cast and semi-solid microstructures of Mg-7Zn alloy were investigated.Meanwhile,the effects of isothermal temperature and holding time on the evolution of the semi-solid microstructure of Mg-7Zn-0.3La alloy were also studied.Results indicate that the addition of a small amount of La can significantly refine the as-cast and semi-solid microstructure.During the semi-solid thermal transformation,the size and shape factor of solid particles decrease at first and then increase with the increase of isothermal temperature and holding time.The semi-solid microstructure of Mg-7Zn-0.3La alloy obtained by holding at 605℃ for 30 min is the optimal.The average size of solid particles,shape factor,and solid fraction are 42μm,1.45 and 61.8%,respectively.At the same time,a comparative study on the coarsening process of particles in the semi-solid billets of Mg-7Zn and Mg-7Zn-0.3La alloys reveals that the addition of La effectively decreases the coarsening rate of solid particles and restricts the growth of solid particles.
基金financially supported by the Natural Science Foundation of Jiangxi,China(grant No.:20142BAB216015)Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials,China(grant No.:2013-KLP-07)
文摘The AZ91 D magnesium alloy containing rare earth Gd was prepared in this study, and the effect of semi-solid isothermal heat treatment on the microstructure of the alloy was investigated to obtain an optimum semi-solid structure. Results show that Gd can refine the microstructure of AZ91 D magnesium alloy, and the optimum semi-solid AZ91 D microstructure can be achieved by adding 1.5wt.% Gd. After treated at 585 °C for 30 min, the well distributed rose-shaped and near-spherical semi-solid microstructures of AZ91D+1.5wt.%Gd alloy can be obtained. The liquid phase of the semi-solid alloy consists of three components, namely, the molten pool, the "entrapped liquid" pool and the liner liquid film which separates two neighbor particles. The solid phase is composed of two phases, the primary α-Mg particles and the α-Mg phase formed in the second stage of solidification. With the increase of holding time, melting which causes the decrease of the primary α-Mg particle size is the dominant mechanism in the initial stage while coalescence and Ostwald ripening tend to be the principles later.
文摘The effects of Cr and Cr/Mn combined additions on the semi-solid microstructure of wrought Al-Mg-Si alloys are investigated.In the Cr-added alloy,the Al-7Cr compound is formed with homogeneously distributed in theα-Al matrix after homogenization.Both of the Al-7Cr andα-Al-（12）Mn3-Si-2 dispersiod particles are found in the homogenized microstructure of the Cr/Mn-added alloy.In the semi-solid microstructures,the smallestα-Al grains are obtained in the 60% cold-rolled alloys.After prolonged holding time,theα-Al grain size of the Cr/Mn-added alloy is smaller than that of the Cr-added alloy.Heavy deformation by cold-rolling accelerates spheroidization of theα-Al grains.The D-SSF process is found to be useful to modify the microstructures of both the Cr-added and Cr/Mn-added Al-Mg-Si alloys.
文摘Microscopical techniques were used to provide the semi-solid microstructure evolutions of ZK60+RE alloys formed by compression and equal channel angular extrusion(ECAE), respectively. It is found that after compression and ECAE, as-cast microstructures exhibit an obvious directional characteristic. The predeformation exerts a significant influence on the formation of thixotropic microstructures during partial remelting. Coalescence and Ostwald ripening are operative in the semi-solid mixture for both compression and ECAE formed alloys. Furthermore, the degree of spheroidization of ECAE formed alloy is better than that of compression formed alloy in appearance.
基金National Natural Science Foundation of China(51801227,52071331)。
文摘The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.
基金Project(51335009)supported by the National Natural Science Foundation of ChinaProject(2014JQ7273)supported by the Natural Science Foundation of Shaanxi Province of ChinaProject(CXY1514(1))supported by the Xi’an Science and Technology Plan Projects,China
文摘Semi-solid squeeze casting（SSSC） and liquid squeeze casting（LSC） processes were used to fabricate a ZL104 connecting rod, and the influences of the process parameters on the microstructures and mechanical properties were investigated. Results showed that the tensile strength and elongation of the SSSC-fabricated rod were improved by 22% and 17%, respectively, compared with those of the LSC-fabricated rod. For SSSC, the average particle size（APS） and the shape factor（SF） increased with the increase of re-melting temperature（Tr）, whereas the tensile strength and elongation increased first and then decreased. The APS increased with increasing the mold temperature（Tm）, whereas the SF increased initially and then decreased, which caused the tensile strength and elongation to increase initially and then decrease. The APS decreased and the SF increased as squeezing pressure（ps） increased, and the mechanical properties were enhanced. Moreover, the optimal Tr, ps and Tm are 848 K, 100 MPa and 523 K, respectively.
文摘To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.
文摘Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.
基金Funded by the National Key Research Program(No.2024-1129-954-112)National Natural Science Foundation of China(No.52372033)Guangxi Science and Technology Major Program(No.AA24263054)。
文摘In current research,Li_(2)O-Al_(2)O_(3)-SiO_(2)glass-ceramics were prepared by conventional meltquenching and subsequent heat treatment method.The effect of Al_(2)O_(3)content on microstructures,thermal properties,crystallization behaviours and mechanical properties were investigated.FTIR,Raman spectroscopy and nuclear magnetic resonance spectroscopy microstructure analysis showed that the silico-oxygen network was damaged,while the increase of[AlO_(4)]content repaired the glass network,and finally made the glass network have better connectivity,with the decrease of SiO_(2).The thermal analysis confirmed the increasing glass transition and crystallization temperatures from growing Al_(2)O_(3)content.In addition,different crystal phases can be precipitated in the glass matrix,such as LiAlSi_(4)O_(10),Li_(2)Si_(2)O_(5) in glass with low Al_(2)O_(3)content,the combination of Li_xAl_xSi_(1-x)O_(2),LiAlSi_(3)O_(8),Li_(2)SiO_(3)in glass with intermediate Al_(2)O_(3)content,and the combination of LiAlSi_(2)O_(6),SiO_(2)in glass with high Al_(2)O_(3)content.The hardness of as-prepared glass gradually increases with the increase of the Al_(2)O_(3)content.The Vickers hardness of the glass-ceramics is highly dependent on the Al_(2)O_(3)content in the glass and the heat treatment temperatures,reaching a maximum of 10.11 GPa.Scanning electron microscope images show that the crystals change from spherical to massive and finally to sheet.The change of glass structure,crystal phase and morphology is the main reason for the different mechanical properties.
基金financially and technically supported by the National Key Laboratory Foundation of Science and Technology on Materials under Shock and Impact,Beijing Institute of Technology,China(No.WDZC2024-1)。
文摘Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic rolled SF-7055 Al alloy is elongated to form a fiber texture.Numerous proliferating dislocations in the microstructure accumulate into dislocation walls and cells,and eventually form subgrains.These subgrain boundaries divide the original grain,thereby reducing the grain size.Under severe deformation conditions,they even enable the formation of nanograins.Meanwhile,the Cu-rich precipitates in the matrix are also broken and refined under the action of large rolling stress.In the process of cryogenic rolling,the tensile strength and hardness of SF-7055 Al alloy gradually increase,while the plasticity decreases.Moreover,the fracture morphology of cryogenic rolled SF-7055 Al alloy gradually transforms to the ductile and quasi-cleavage hybrid fracture characteristics with increased reduction.
基金the financial support by the Major Science and Technology Achievement Transformation Project in Heilongjiang Province(No.ZC2023SH0075)the National Natural Science Foundation of China(Nos.52425401,U2441255,52474377,and 52371015)+1 种基金the Young Elite Scientists Sponsorship·Program by CAST(No.2021QNRC001)the Henan Provincial Key Research and Development&Promotion Special Program(No.251111231400)。
文摘The microstructure of high Nb-TiAl alloys was optimized by the addition of a small amount of Ta elements to further improve their properties.A series of Ti46Al1.5Cr8Nb-xTa(x=0.2,0.4,0.6,0.8,1.0,at.%)alloys were prepared by vacuum arc melting.The microstructure,mechanical properties,and related influencing mechanisms were systematically investigated.The results indicate that the solidification microstructure of the Ti46Al1.5Cr8Nb-xTa alloys comprises theγ-TiAl phase,α_(2)-Ti_(3)Al phase,and B2 phase.As the Ta content increases from 0.2 at.%to 1.0 at.%,the content ofα_(2)phase and B2 phase increases,while theγphase content decreases.Among them,the B2 phase shows the most pronounced change,being significantly refined,with its content increasing from 12.49%to 21.91%.In addition,the average size of the lamellar colony decreases from 160.65 to 94.44μm.The addition of the Ta element shifts the solidification path toward lower aluminum concentrations,leading to changes in phase content.The tantalum-induced increase in the B2 phase and enhanced supercooling at the solidification front provide the basis for lamellar colony refinement.Compressive testing at room temperature reveals that the Ti46 Al1.5 Cr8 Nb0.4 Ta alloy exhibits optimal compressive properties,achieving a compressive strength of 2,434 MPa and a compressive strain of 33.1%.The improvement of its properties is attributed to a combination of lamellar colony refinement,solid solution strengthening resulting from the incorporation of Ta element,and a reduction in the c/a of theγphase.
基金funded by the National Natural Science Foundation of China (52061020).
文摘Quantitative analysis of aluminum-silicon(Al-Si)alloy microstructure is crucial for evaluating and controlling alloy performance.Conventional analysis methods rely on manual segmentation,which is inefficient and subjective,while fully supervised deep learning approaches require extensive and expensive pixel-level annotated data.Furthermore,existing semi-supervised methods still face challenges in handling the adhesion of adjacent primary silicon particles and effectively utilizing consistency in unlabeled data.To address these issues,this paper proposes a novel semi-supervised framework for Al-Si alloy microstructure image segmentation.First,we introduce a Rotational Uncertainty Correction Strategy(RUCS).This strategy employs multi-angle rotational perturbations andMonte Carlo sampling to assess prediction consistency,generating a pixel-wise confidence weight map.By integrating this map into the loss function,the model dynamically focuses on high-confidence regions,thereby improving generalization ability while reducing manual annotation pressure.Second,we design a Boundary EnhancementModule(BEM)to strengthen boundary feature extraction through erosion difference and multi-scale dilated convolutions.This module guides the model to focus on the boundary regions of adjacent particles,effectively resolving particle adhesion and improving segmentation accuracy.Systematic experiments were conducted on the Aluminum-Silicon Alloy Microstructure Dataset(ASAD).Results indicate that the proposed method performs exceptionally well with scarce labeled data.Specifically,using only 5%labeled data,our method improves the Jaccard index and Adjusted Rand Index(ARI)by 2.84 and 1.57 percentage points,respectively,and reduces the Variation of Information(VI)by 8.65 compared to stateof-the-art semi-supervised models,approaching the performance levels of 10%labeled data.These results demonstrate that the proposed method significantly enhances the accuracy and robustness of quantitative microstructure analysis while reducing annotation costs.
基金financially supported by the National Science Fund for Distinguished Young Scholars,China(No.52025041)the National Natural Science Foundation of China(Nos.52450003,U2341267,and 52174294)+1 种基金the National Postdoctoral Program for Innovative Talents,China(No.BX20240437)the Fundamental Research Funds for the Central Universities,China(Nos.FRF-IDRY-23-037 and FRF-TP-20-02C2)。
文摘The rapid advancements in computer vision(CV)technology have transformed the traditional approaches to material microstructure analysis.This review outlines the history of CV and explores the applications of deep-learning(DL)-driven CV in four key areas of materials science:microstructure-based performance prediction,microstructure information generation,microstructure defect detection,and crystal structure-based property prediction.The CV has significantly reduced the cost of traditional experimental methods used in material performance prediction.Moreover,recent progress made in generating microstructure images and detecting microstructural defects using CV has led to increased efficiency and reliability in material performance assessments.The DL-driven CV models can accelerate the design of new materials with optimized performance by integrating predictions based on both crystal and microstructural data,thereby allowing for the discovery and innovation of next-generation materials.Finally,the review provides insights into the rapid interdisciplinary developments in the field of materials science and future prospects.
基金the support from the National Natural Science Foundation of China (Nos. U20A20274, 52061003)the Natural Science Foundation of Yunnan Province, China (No. 202301AT070209)the Science and Technology Major Project of Yunnan Province, China (No. 202102AG050017)。
文摘The age-hardening response,mechanical,and corrosion-resistant properties of AA7085 alloys with and without the addition of 0.3 wt.%scandium(Sc)were compared.Using advanced techniques such as aberration-corrected transmission electron microscopy and first-principles calculations,the underlying micromechanisms of Sc microalloying were revealed.Results show that the increase in strength of the AA7085-Sc alloy is mainly attributed to the decreased Al grain size and increased number density of both Al_(3)Sc@Al_(3)(Sc,Zr)core−shell nanoparticles and Sc-containingη_(p) and GP−η_(p) nanoprecipitates.Strong strain fields and evident electron transfer from Zr to the neighboring matrix Al atoms exist at the Al_(3)Sc@Al_(3)(Sc,Zr)/Al interface.The Sc doping in GP−η_(p) andη_(p) suppresses the GP−η_(p)→η_(p) transformation.Modified corrosion resistance of the AA7085-Sc alloy compared with AA7085 alloy is associated with the fine grain boundary precipitates ofη_(p)hases and narrow precipitation free zone.The reasons of property changes of AA7085 alloy after Sc microalloying are explored based on the multiscale microstructural characterization.
基金supported by the National Natural Science Foundation of China(Grant Nos.U24B2056,52505361)China Postdoctoral Science Foundation(Grant No.2025M774308)。
文摘Developing precision forming of magnesium alloy micro-grooved heat pipes is of great significance for improving the lightweight level of aerospace thermal management systems.In this paper,the electrically-assisted extrusion of magnesium alloy heat pipes is explored,and the effects of extrusion and electrical parameters on the forming accuracy,microstructures,and mechanical properties are studied.Finite element simulation found that electrifying the extrusion ram and preheating the extrusion cylinder could effectively ensure the billet temperature,and an extrusion window(30-60 s)could be obtained.Reducing the extrusion velocity and increasing the current could both reduce the extrusion load.Within the range of the studied parameters,the micro-grooved heat pipes are relatively fully formed.It is found that increasing the extrusion velocity and electrical parameters would increase the grain size of the magnesium alloy.While the electrical parameter increases from 0 to 300 A,the grain size increases from~5.9 to~12.6μm,and the tensile strength and yield strength of the extruded profiles are also 20.7%and 16.8%lower than those without current.The tensile fracture surface shows that under the parameters of high extrusion velocity and high current,the fracture morphology changes from dimples and cleavage planes to large-area river patterns,and the fracture mode changes from the mixed ductile-brittle fracture to the brittle fracture.Under the extrusion parameters of 0.5 mm/s and 100 A,the extrusion load is reduced by 1.0-1.6 T,the cross-sectional filling rate is as high as 97.5%,and the size deviation of the micro-ribs(0.8 mm)is only±5μm.Simultaneously,under these parameters,the grain size does not significantly coarsen,and the strength and plasticity of the heat pipe increase slightly.This work provides theoretical and technical support for the development of precision forming technology of lightweight aerospace heat pipes.
基金financially supported by the National Key Research and Development Program of China(Nos.2022YFB3709300,2021YFB3701000)the National Natural Science Foundation of China(Nos.52271090,52071036,U2037601,U21A2048)+1 种基金Chongqing Science and Technology Commission,China(Nos.CSTB2022TIAD-KPX0021,CSTC2024YCJHBGZXM0164,CSTB2024TIAD-KPX0001)the Fundamental Research Funds for the Central Universities,China(No.2022CDJDX-002)。
文摘The commercial AM60(Mg−6Al−0.3Mn)die-casting alloy was modified through Mn,Ce,and La micro-alloying,each at a content below 0.2 wt.%.SEM,TEM,and Micro-CT were employed to characterize the microstructures and properties of AM60 based alloys.AM60-0.2La alloy showed excellent mechanical properties.The ultimate tensile strength,yield strength,and elongation of(288.0±1.7)MPa,(158.0±1.0)MPa,and(22.0±3.0)%were achieved in AM60-0.2La alloy.Besides,AM60-0.2La alloy exhibited the best corrosion resistance(0.29 mm/a)and fluidity among the investigated four alloys.The excellent mechanical properties and corrosion resistance are mainly attributed to the grain refinement strengthening,low porosity,and low content of large shrinkage porosity,promising for super-sized integrated automotive components.
基金the financial support by the Project of Taihang Laboratory (No. A3023)Science Center for Gas Turbine Project (Grant No. P2022-CIV-002-001)。
文摘The unique crystallographic lamellar microstructure(CLM) Ni-based superalloys fabricated by laser powder bed fusion(LPBF) exhibits excellent tensile properties.This study aims to investigate CLM's high-temperature stress rupture behavior and use these findings to improve the additive manufacturing process.The result shows that the high temperature-induced intergranular fracture in <110> grain region is responsible for stress rupture failure under both conditions of 760 ℃/780 MPa and 980 ℃/260 MPa.Among them,the sub-grain boundary fracture occurs only under high temperature and low stress,980 ℃/260 MPa.Due to the severe intergranular fracture induced by stray grains,the stress rupture life is very low under both conditions.According to the finite element simulation,the formation of stray grains stems from the unstable heat flow within the melt pool during the process.In addition,the shorter stress rupture lifetime does not excite a more pronounced dislocation network around the γ′ phase.However,the deformation twins can still be activated inside the <110> grains,so it has excellent plasticity under both test conditions.Finally,this work indicates that the future optimization of CLM by LPBF should focus on eliminating of high-angle grain boundaries in <110> grains.
基金supported by Guangdong Major Project of Basic and Applied Basic Research, China (No. 2020B0301030006)Fundamental Research Funds for the Central Universities, China (No. SWU-XDJH202313)+1 种基金Chongqing Postdoctoral Science Foundation Funded Project, China (No. 2112012728014435)the Chongqing Postgraduate Research and Innovation Project, China (No. CYS23197)。
文摘A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.
基金Funded by Natural Science Foundation of Guangxi(No.2025GXNSFBA069565)Guangxi Science and Technology Program(No.AD25069101)Guangxi Bagui Scholars Fund。
文摘Crushing waste coral concrete into recycled aggregates to create recycled coral aggregate concrete(RCAC)contributes to sustainable construction development on offshore islands and reefs.To investigate the impact of recycled coral aggregate on concrete properties,this study performed a comprehensive analysis of the physical properties of recycled coral aggregate and the basic mechanical properties and microstructure of RCAC.The test results indicate that,compared to coral debris,the crushing index of recycled coral aggregate was reduced by 9.4%,while porosity decreased by 33.5%.Furthermore,RCAC retained the early strength characteristics of coral concrete,with compressive strength and flexural strength exhibiting a notable increase as the water-cement ratio decreased.Under identical conditions,the compressive strength and flexural strength of RCAC were 12.7% and 2.5% higher than coral concrete's,respectively,with porosity correspondingly reduced from 3.13% to 5.11%.This enhancement could be attributed to the new mortar filling the recycled coral aggregate.Scanning electron microscopy(SEM)analysis revealed three distinct interface transition zones within RCAC,with the‘new mortar-old mortar’interface identified as the weakest.The above findings provided a reference for the sustainable use of coral concrete in constructing offshore islands.
